JPS61107712A - Ignition coil for internal-combustion engine - Google Patents

Ignition coil for internal-combustion engine

Info

Publication number
JPS61107712A
JPS61107712A JP59229881A JP22988184A JPS61107712A JP S61107712 A JPS61107712 A JP S61107712A JP 59229881 A JP59229881 A JP 59229881A JP 22988184 A JP22988184 A JP 22988184A JP S61107712 A JPS61107712 A JP S61107712A
Authority
JP
Japan
Prior art keywords
winding
resin
partition wall
bobbin
primary
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP59229881A
Other languages
Japanese (ja)
Inventor
Shigemi Ito
繁美 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
NipponDenso Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NipponDenso Co Ltd filed Critical NipponDenso Co Ltd
Priority to JP59229881A priority Critical patent/JPS61107712A/en
Publication of JPS61107712A publication Critical patent/JPS61107712A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/32Insulating of coils, windings, or parts thereof
    • H01F27/327Encapsulating or impregnating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/12Ignition, e.g. for IC engines

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Insulating Of Coils (AREA)

Abstract

PURPOSE:To improve the permeability of a casted resin and the insulation performance of a secondary winding by forming plural grooves in the sectional direction for molding of each partition wall of a secondary bobbin. CONSTITUTION:A primary spool 1a made of a resin is integrally formed outside of an iron core 1, a primary winding 2 is wound outside of the primary spool 1a and a secondary bobbin 4 made of a resin which has plural grooves for winding a secondary coil 3 dividedly is provided outside of the primary winding 2. These windings are inserted in a resin case 6, a casted resin 5 is filled and hardened by heating. Plural grooves 4b are formed in the sectional direction of both sides of each partition wall 4a and a gap is formed between each partition wall 4a and the secondary winding 3. The enables the casted resin 5 fully permeate to the lowermost secondary winding 3 at the bottom of the bobbin 4 through the gap.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、内燃機関の点火装置における高電圧を発生す
る点火コイルの、特に複数の溝を有する2次ボビンの構
造に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an ignition coil for generating high voltage in an ignition system for an internal combustion engine, particularly to the structure of a secondary bobbin having a plurality of grooves.

〔従来の技術〕[Conventional technology]

従来、2次ボビンは第3図に示すような形状の仕切壁4
aによって区画されているが、この形状であると仕切壁
4aと巻線3とが密接しているため、注型樹脂が2ボビ
ン4底部の巻線まで浸透しに<<、樹脂の浸透不良によ
る絶縁破壊が起こるという問題があった。そこで、従来
、2次巻線を巻回する2次ボビンの各仕切壁の巻線と対
向する側面に放射状に延びる複数の突条を設けること(
例えば、実開昭58−99823号公報)が知られてい
る。
Conventionally, the secondary bobbin has a partition wall 4 having a shape as shown in FIG.
However, with this shape, the partition wall 4a and the winding 3 are in close contact with each other, so the casting resin may not penetrate to the winding at the bottom of the 2 bobbin 4, resulting in poor penetration of the resin. There was a problem that dielectric breakdown occurred due to Therefore, conventionally, a plurality of radially extending protrusions are provided on the side surface facing the winding of each partition wall of the secondary bobbin around which the secondary winding is wound (
For example, Japanese Utility Model Application Publication No. 58-99823) is known.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

ところが、このものにおいても、各仕切壁に放射状に延
びる複数の突条を形成しているので、2次ボビンの型構
造が非常に複雑となり、実用に供することができないと
いう問題があった。
However, in this case as well, since a plurality of radially extending protrusions are formed on each partition wall, the mold structure of the secondary bobbin becomes very complicated, and there is a problem that it cannot be put to practical use.

そこで、本発明は2分割程度の安価な型構造で各仕切壁
と巻線との間への注型樹脂の浸透性を向上させることを
目的とする。
Therefore, an object of the present invention is to improve the permeability of the casting resin between each partition wall and the winding wire using an inexpensive mold structure that is divided into about two parts.

〔問題点を解決するための手段〕[Means for solving problems]

そのため本発明は、2次ボビンの各仕切壁の成型型別方
向に複数の溝を形成したものである。
Therefore, in the present invention, a plurality of grooves are formed in different molding directions of each partition wall of the secondary bobbin.

〔作 用〕[For production]

これにより、各仕切壁の溝によって各仕切壁と溝との間
に形成される間隙内に注型樹脂が確実に浸透し、かつ2
次ボビンの成型型も型側方向に延びる溝に沿って容易に
分割できる。
This ensures that the casting resin permeates into the gap formed between each partition wall and the groove by the grooves of each partition wall, and
The mold for the next bobbin can also be easily divided along the grooves extending in the side direction of the mold.

〔実施例〕〔Example〕

以下本発明を図に示す実施例について説明する。 The present invention will be described below with reference to embodiments shown in the drawings.

第1図において、1は鉄心で、その外周には樹脂製の1
次スプール1aが一体成型されており、この1次スプー
ル1aの外周に1次巻線2が巻線されており、その外周
に、2次コイル3を分割巻きする複数の溝を有する樹脂
製の2次ボビン4(第4図にその全体構造を示す)が配
置されている。
In Figure 1, 1 is an iron core, and a resin 1 is attached to its outer periphery.
A secondary spool 1a is integrally molded, a primary winding 2 is wound around the outer periphery of the primary spool 1a, and the outer periphery is made of resin having a plurality of grooves for winding the secondary coil 3 in sections. A secondary bobbin 4 (whose overall structure is shown in FIG. 4) is arranged.

そして、これらの巻線部分を樹脂ケース6内に挿入した
後、注型樹脂5を注入し、加熱硬化させる。
After inserting these winding portions into the resin case 6, the casting resin 5 is injected and hardened by heating.

第5図は本発明で用いる2次ボビン4に巻回される巻線
の一部を示したもので、第1図に示すごとく各仕切壁4
a両側面の型側方向に複数の溝4bが形成され、この溝
4bによって各仕切壁4aの側面と2次巻線3との間に
間隙7が形成される。
FIG. 5 shows a part of the winding wire wound around the secondary bobbin 4 used in the present invention, and as shown in FIG.
A plurality of grooves 4b are formed in the mold side direction on both side surfaces a, and gaps 7 are formed between the side surfaces of each partition wall 4a and the secondary winding 3 by the grooves 4b.

これにより、注型樹脂5が間隙7を通してポビン4底部
の最下層の2次巻線3まで十分に浸透させることかでき
る。また、2次巻線3の巻線方向と溝4bの方向とが一
致した場合、溝4bに巻線が入り込み効果が低下する問
題があるが、第1図に示すように、型割り境界近辺の仕
切壁4aの一部4Cには溝を形成していない部分が直線
状に形成されていて、これを防いでいる。従って、仕切
壁4aの型割り境界近辺の一部4Cに対して直角方向に
すべての溝4bが延びることになる。また、このような
構成によって、2分割の型による2次ボビンの成型を可
能にしている。
This allows the casting resin 5 to sufficiently permeate through the gap 7 to the lowermost secondary winding 3 at the bottom of the pot bin 4. Furthermore, if the winding direction of the secondary winding 3 and the direction of the groove 4b match, there is a problem that the winding gets into the groove 4b and the effect is reduced. A portion 4C of the partition wall 4a has a straight portion in which no groove is formed to prevent this. Therefore, all the grooves 4b extend in the direction perpendicular to the part 4C of the partition wall 4a near the mold boundary. Further, such a configuration allows the secondary bobbin to be molded using a two-part mold.

本発明における仕切壁4aの溝4bの形状、高さ、間隔
は任意である。
In the present invention, the shape, height, and spacing of the grooves 4b of the partition wall 4a are arbitrary.

〔発明の効果〕〔Effect of the invention〕

本発明によれば、仕切壁の型割方回に複数の溝を形成す
ることによって、簡単な型構造で注型樹脂の浸透性を向
上させることができ、2次巻線の絶縁性能が向上し、内
部にボイドのできない高信頼性の点火コイルが安価に提
供できるという優れ    、、:た効果がある。
According to the present invention, by forming a plurality of grooves in the mold dividing groove of the partition wall, the permeability of the casting resin can be improved with a simple mold structure, and the insulation performance of the secondary winding is improved. This has the advantage of being able to provide a highly reliable ignition coil with no internal voids at a low cost.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明コイルにおける2次ボビンの一実施例の
要部構造を示す斜視図、第2図は本発明ボビンを適用す
る点火コイルの一実施例を示す縦断面図、第3図は従来
のボビンに巻回される巻線の一部を示す拡大縦断面図、
第4図は本発明で用いるボビンの正面図、第5図は第4
図図示ボビンに巻回される巻線の一部を示す拡大縦断面
図である。 1a・・・1次スプール、2・・・1次巻線、3・・・
2次巻線、4.・・・2次ボビン、4a・・・仕切壁、
4b・・・溝、5・・・注型樹脂、6・・・ケース。
FIG. 1 is a perspective view showing the main structure of an embodiment of a secondary bobbin in a coil of the present invention, FIG. 2 is a longitudinal sectional view showing an embodiment of an ignition coil to which the bobbin of the present invention is applied, and FIG. An enlarged vertical cross-sectional view showing a part of the winding wire wound on a conventional bobbin,
Fig. 4 is a front view of the bobbin used in the present invention, and Fig. 5 is a front view of the bobbin used in the present invention.
FIG. 2 is an enlarged vertical cross-sectional view showing a part of the winding wire wound around the illustrated bobbin. 1a...Primary spool, 2...Primary winding, 3...
Secondary winding, 4. ...Secondary bobbin, 4a...Partition wall,
4b...Groove, 5...Casting resin, 6...Case.

Claims (1)

【特許請求の範囲】[Claims] 1次スプール上に巻かれた1次巻線の外側に、複数の溝
を有する2次ボビンに分割巻された2次巻線を配置し、
前記1次巻線、2次巻線をケース内に挿入した後、注型
樹脂を注入し加熱硬化させる内燃機関用点火コイルにお
いて、前記2次ボビンの各仕切壁の成型用型割方向に複
数の溝を形成した内燃機関用点火コイル。
A secondary winding that is split and wound around a secondary bobbin having a plurality of grooves is arranged outside the primary winding that is wound on the primary spool,
In the ignition coil for an internal combustion engine, in which a casting resin is injected and heated to harden after the primary winding and the secondary winding are inserted into the case, a plurality of ignition coils are formed in the mold dividing direction of each partition wall of the secondary bobbin. An ignition coil for internal combustion engines with grooves formed in it.
JP59229881A 1984-10-30 1984-10-30 Ignition coil for internal-combustion engine Pending JPS61107712A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59229881A JPS61107712A (en) 1984-10-30 1984-10-30 Ignition coil for internal-combustion engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59229881A JPS61107712A (en) 1984-10-30 1984-10-30 Ignition coil for internal-combustion engine

Publications (1)

Publication Number Publication Date
JPS61107712A true JPS61107712A (en) 1986-05-26

Family

ID=16899168

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59229881A Pending JPS61107712A (en) 1984-10-30 1984-10-30 Ignition coil for internal-combustion engine

Country Status (1)

Country Link
JP (1) JPS61107712A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7191177B1 (en) * 2021-10-18 2022-12-16 三菱電機株式会社 ignition coil

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7191177B1 (en) * 2021-10-18 2022-12-16 三菱電機株式会社 ignition coil
US11776740B2 (en) 2021-10-18 2023-10-03 Mitsubishi Electric Corporation Spark coil with the lead terminal between flanges

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