JPS6072602A - Rolling method of metallic pipe by compensating its rear-end speed - Google Patents
Rolling method of metallic pipe by compensating its rear-end speedInfo
- Publication number
- JPS6072602A JPS6072602A JP17708083A JP17708083A JPS6072602A JP S6072602 A JPS6072602 A JP S6072602A JP 17708083 A JP17708083 A JP 17708083A JP 17708083 A JP17708083 A JP 17708083A JP S6072602 A JPS6072602 A JP S6072602A
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- speed
- pipe
- roll
- mandrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B17/00—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling
- B21B17/02—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling with mandrel, i.e. the mandrel rod contacts the rolled tube over the rod length
- B21B17/04—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling with mandrel, i.e. the mandrel rod contacts the rolled tube over the rod length in a continuous process
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
継目無鋼管の製造は、例えば、角鋼片を円形状孔形そ有
するロールに押込み、中空素管を作る押し込み穿孔機、
この中空素管を更に肉厚減少させる傾斜ロール圧延機、
さら【ここの管にマンドレルを挿入して連続的に肉厚減
少を行うマンドレルミル、この管を再び加熱した後、外
径縮少を行うストレッチレデューサ等によって行なわれ
る。Detailed Description of the Invention (Industrial Field of Application) Seamless steel pipes are manufactured using, for example, a push-drilling machine that presses a square piece of steel into a roll having a circular hole to form a hollow blank pipe;
An inclined roll rolling machine that further reduces the wall thickness of this hollow tube,
Furthermore, this is carried out using a mandrel mill that continuously reduces the wall thickness by inserting a mandrel into the tube, a stretch reducer, etc. that reduces the outer diameter after heating the tube again.
本発明は、このような継目無鋼管の製造プロセスにおい
て、いわゆるマンドレルミル、すなわち。The present invention uses a so-called mandrel mill, ie, a seamless steel pipe manufacturing process.
直列に配置された各個駆動方式の複数の圧延スタンドを
有する連続圧延機とマンドレルにより金属管を圧延する
方法、特に金属管の後端速度補償圧延方法に関する。The present invention relates to a method of rolling a metal tube using a continuous rolling mill having a plurality of rolling stands each driven in series and a mandrel, and more particularly to a method of rolling a metal tube with trailing end speed compensation.
(従来技術の問題点〕
一般的に、全ての分野の連続圧延機において重要なこと
は、各スタンドの材料速度のバランスであり、任意の2
つのスタンドの間において、第1のスタンドの材料の出
口速度と第2のスタンドの材料入口速度を一致させるこ
とが必要である。もし、これが一致しないとき、材料に
張力lたは圧縮力が作用し、長手方向に寸法変化が生じ
る。(Problems with the prior art) In general, what is important in continuous rolling mills in all fields is the balance of the material speed of each stand.
Between the two stands, it is necessary to match the material exit velocity of the first stand and the material entry velocity of the second stand. If this does not match, a tension or compression force is applied to the material, causing a dimensional change in the longitudinal direction.
とくに、本発明に係るマンドレルミルにおいては、管内
部にマンドレルが存在するため、圧延法によって材料速
度が圧延中に変化することが知られており、とぐに速度
設定に注意を要する。In particular, in the mandrel mill according to the present invention, since the mandrel exists inside the tube, it is known that the material speed changes during rolling depending on the rolling method, and care must be taken when setting the speed.
このマンドレルミルには、圧延中のマンドレルの拘束状
態により、大別して3つの方法がある。There are three main methods for this mandrel mill, depending on the restraint state of the mandrel during rolling.
第1はマンドレルを拘束することなく、自由【こ圧延す
るフルフローティングマンドレルミル法、第2はマンド
レルを一定の速度で変位させて圧延するセミフローティ
ングマンドレルミル法、第3は圧延初期において第2の
方法をとり、圧延後期においてマンドレルの拘束を解き
、自由に圧延する方法とがある。The first is the full floating mandrel mill method in which the mandrel is rolled freely without restraint, the second is the semi-floating mandrel mill method in which the mandrel is rolled at a constant speed, and the third is the second method in which the mandrel is rolled at a constant speed. There is a method in which the restraint of the mandrel is released in the latter stage of rolling and rolling is performed freely.
第1の方法においては、圧延中マンドレル速度が変化す
ることは避けられないため、各スタンド間の速度バラン
スの状態が圧延の段階につれて変化し、いわゆるストマ
ック現象としてスタンド間材料に圧縮力が作用し外径が
部分的に大きくなるる対策がとられている。In the first method, since it is inevitable that the mandrel speed changes during rolling, the state of speed balance between each stand changes with the rolling stage, and compressive force acts on the material between the stands as a so-called stomach phenomenon. Measures have been taken to partially increase the outer diameter.
第2の方法においては、マンドレル速度は常に不変のた
め、このような現象は生ぜず、長手方向に均一な寸法の
成品が得られるとされている。また、第3の方法は、こ
の両者の中間的な寸法変化が生じると考えてよい。In the second method, since the mandrel speed remains constant, such a phenomenon does not occur, and a product having uniform dimensions in the longitudinal direction is said to be obtained. Furthermore, in the third method, it may be considered that an intermediate dimensional change between the two occurs.
(発明の目的〕
本発明は主として、前記第2.第3の圧延法に関するも
のであり、より一層の寸法精度を得るためになされた。(Object of the Invention) The present invention mainly relates to the above-mentioned second and third rolling methods, and was made in order to obtain further dimensional accuracy.
すなわち、発明者らは、か\る第2.第3の圧延法にお
いては、第1の圧延法よりも高寸法精度の成品が得られ
ることは事実であるけれども、なお別の問題点が存在し
1部分的に寸法精度を悪化させている場合のあることを
見出した。これを次に説明Tる。That is, the inventors believe that the second. Although it is true that the third rolling method can produce products with higher dimensional accuracy than the first rolling method, there are still other problems that partially worsen the dimensional accuracy. I discovered something. This will be explained next.
一般に、鋼管等を圧延する際においては、先端および後
端fこおいては非定常の変形が行なわれるため、いわゆ
るクロップが生じ、とくに後端は第1図【こ示すような
形状となる。このクロップは第2図(b)のように、孔
形の外にはみ出して圧延されるため、著しく圧延負荷が
増大し、モータ回転数の低下を来し、これは後段スタン
ドIユど、葦だ素材肉厚が同じときには薄肉管を圧延す
るほど傾向は顕著になる。Generally, when rolling a steel pipe or the like, unsteady deformation occurs at the leading end and the trailing end f, so that a so-called crop occurs, and the trailing end in particular has a shape as shown in FIG. As shown in Fig. 2(b), this crop is rolled protruding outside the hole shape, so the rolling load increases significantly and the motor rotation speed decreases, which causes the rear stand I unit, the reed When the material wall thickness is the same, the tendency becomes more pronounced as the thinner the tube is rolled.
すなわち、このような現象があるとき2つのスタンド間
においては、第1のスタンドを後端クロップが通過Tる
とき、第1のスタンド回転数低下によって、出口材料速
度が低下する。一方第2のスタンドの入口速度は一定で
あるため、スタンド間材料に張力が生じ、管径が減少す
るなどの寸法変化が生じる結果になる。That is, when such a phenomenon occurs between two stands, when the trailing end crop passes T through the first stand, the speed of the exit material decreases due to the decrease in the rotational speed of the first stand. On the other hand, since the inlet velocity of the second stand is constant, tension is created in the inter-stand material, resulting in dimensional changes such as a reduction in tube diameter.
(発明の構成作用〕
本発明は、か\る問題点を解消し、長手方向に一定の寸
法形状を得ることを目的として行なわれたものである。(Construction and Effect of the Invention) The present invention has been carried out for the purpose of solving the above problems and obtaining a constant size and shape in the longitudinal direction.
すなわち、基本曲には、材料後端が各スタンドを通過中
、負荷増大に基く回転数低下を補償する分だけ回転数を
上昇させ、張力が減する。あるいは若干の圧縮力が得ら
れるように制御Tればよい。That is, in the basic song, while the trailing end of the material is passing through each stand, the rotation speed is increased to compensate for the decrease in rotation speed due to the increase in load, and the tension is reduced. Alternatively, it is sufficient to control T so that a slight compressive force is obtained.
本発明の要旨とするところは、直列に配置された、各個
に駆動される複数の圧延機を有する連続圧延機列と、マ
ンドレルにより金属管を圧延する方法において、管の後
端クロップが前記圧延機列における何れかの圧延機の圧
延ロールに噛込まれるとき、該圧延機の圧延ロール速度
を2定常速度に対して所定量上昇させるか或は該圧延機
を除く以降全ての圧延機の圧延ロール速度を、定常速度
に対し、各々所定割合降下させることを特徴とする金属
管の後端速度補償圧延方法である。The gist of the present invention is to provide a continuous rolling mill train having a plurality of rolling mills arranged in series and driven individually, and a method of rolling a metal tube using a mandrel, in which a trailing end crop of the tube is rolled by the rolling mill. When the rolling rolls of any rolling mill in the machine train are bitten, the speed of the rolling rolls of that rolling mill is increased by a predetermined amount relative to the steady speed, or the rolling of all rolling mills except this rolling mill is stopped. This is a method for rolling a metal tube with trailing end speed compensation, characterized in that the roll speed is lowered by a predetermined percentage relative to a steady speed.
実際の手順としては、各スタンドの圧延荷重計等により
噛込検出、尻抜は検出、あるいは材料の位置を検出する
ことにより、材料後端クロップが各スタンドを通過する
時刻を予測し、予め定められた回転数変更信号を出力し
てやればよい。寸だ。The actual procedure is to use a rolling load meter, etc. on each stand to detect jamming, detect tail removal, or detect the position of the material to predict the time when the trailing edge of the material will pass through each stand, and then set the time in advance. It is only necessary to output the rotation speed change signal that has been set. It's a size.
通過スタンドの速度を上昇させるか、他スタンドを低下
させるかは、実施上の機器の容易さから選択すればよい
。さらに1回転数を変更するスタンドは、必ずしも全ス
タンドを対象にする必要はなく、その最終寸法変化に対
する影響度に応じて。Whether to increase the speed of a passing stand or to reduce the speed of other stands may be selected depending on the ease of implementation of the equipment. Furthermore, it is not necessarily necessary to target all stands for changing the number of revolutions, depending on the degree of influence on the final dimensional change.
選択すればよい。Just choose.
(実施例)
実施例として、4スタンドから成る圧延機でセミフロー
ティングマンドレル圧延を行なった場合について説明す
る。(Example) As an example, a case will be described in which semi-floating mandrel rolling is performed in a rolling mill consisting of four stands.
表1に、実施条件例を示す。Table 1 shows examples of implementation conditions.
表 1
また、第3図に後端速度補償を実施した場合(本発明つ
と実施しない通常の圧延(従来法)での。Table 1 Also, Fig. 3 shows the cases in which rear end speed compensation is implemented (in the case of the present invention and in normal rolling (conventional method) without implementation).
長手方向外径変化を比較した。The changes in longitudinal outer diameter were compared.
図より、後端速度補償を実施した場合、長手方向に均一
な外径が得られていることがわかる。From the figure, it can be seen that when rear end speed compensation is performed, a uniform outer diameter is obtained in the longitudinal direction.
(発明の効果〕
本発明によって、マンドレルミル圧延においての後端部
クロップの負荷増大に基く回転数変化を防止し、長手方
向9こ均一な寸法を得ることが可能になった。−(Effects of the Invention) According to the present invention, it has become possible to prevent changes in rotational speed due to increased load on the rear end crop during mandrel mill rolling, and to obtain uniform dimensions in the longitudinal direction.
第1図は管後端のクロップ形状を示す斜視図。
第2図(a)は定常部の圧延状態、゛(t〕)はクロッ
プの圧延状態を示す断面図、第3図は実施例における管
の長手方向の寸法変化を示すグラフである。
1はロール、2.2’は材料、3はマンドレル。
特許出願人 代理人
弁理士 矢 葺 知 之
(ほか1名〕
第 1図
第2図
(α)(l:l)
第3図
第1頁の続き
@発明者 金時 研−
北九州市へ幡東区枝光1−1−1 新日本製鐵株式会社
八幡製鐵所内FIG. 1 is a perspective view showing the cropped shape of the rear end of the tube. FIG. 2(a) is a sectional view showing the rolling state of the steady portion, ゛(t) is a sectional view showing the rolling state of the crop, and FIG. 3 is a graph showing the dimensional change in the longitudinal direction of the tube in the example. 1 is the roll, 2.2' is the material, and 3 is the mandrel. Patent applicant Representative patent attorney Tomoyuki Yafuki (and 1 other person) Fig. 1 Fig. 2 (α) (l:l) Fig. 3 Continuation of page 1 @ Inventor Ken Kintoki - Hatto to Kitakyushu City 1-1-1 Edamitsu, Nippon Steel Corporation Yawata Steel Works
Claims (1)
する連続圧延機列と、マンドレルにより金属管を圧延す
る方法において、管の後端クロップが前記圧延機列にお
ける何れかの圧延機の圧延ロールfこ噛込壕れるとき、
該圧延機の圧延ロール速度を定常速度に対して所定量上
昇させるか或は該圧延機を除く以降全ての圧延機の圧延
ロール速度を、定常速度に対し、各々所定割合降下させ
ることを特徴とする金属管の後端速度補償圧延方法。arranged in series. In a continuous rolling mill row having a plurality of individually driven rolling mills and a method of rolling a metal tube using a mandrel, the rear end crop of the tube is bitten by the rolling roll f of any of the rolling mills in the rolling mill row. When you're hiding,
The rolling mill speed is increased by a predetermined amount relative to the steady speed, or the rolling roll speeds of all subsequent rolling mills except the rolling mill are respectively reduced by a predetermined percentage relative to the steady speed. A method for rolling metal tubes with trailing end speed compensation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17708083A JPS6072602A (en) | 1983-09-27 | 1983-09-27 | Rolling method of metallic pipe by compensating its rear-end speed |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17708083A JPS6072602A (en) | 1983-09-27 | 1983-09-27 | Rolling method of metallic pipe by compensating its rear-end speed |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6072602A true JPS6072602A (en) | 1985-04-24 |
Family
ID=16024772
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17708083A Pending JPS6072602A (en) | 1983-09-27 | 1983-09-27 | Rolling method of metallic pipe by compensating its rear-end speed |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6072602A (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5012389A (en) * | 1973-04-19 | 1975-02-07 | ||
JPS5015731A (en) * | 1973-06-14 | 1975-02-19 | ||
JPS5597807A (en) * | 1979-01-18 | 1980-07-25 | Sumitomo Metal Ind Ltd | Controlling method for pipe rolling |
-
1983
- 1983-09-27 JP JP17708083A patent/JPS6072602A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5012389A (en) * | 1973-04-19 | 1975-02-07 | ||
JPS5015731A (en) * | 1973-06-14 | 1975-02-19 | ||
JPS5597807A (en) * | 1979-01-18 | 1980-07-25 | Sumitomo Metal Ind Ltd | Controlling method for pipe rolling |
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