JPS606427Y2 - Quenching bath rectifier - Google Patents

Quenching bath rectifier

Info

Publication number
JPS606427Y2
JPS606427Y2 JP13976880U JP13976880U JPS606427Y2 JP S606427 Y2 JPS606427 Y2 JP S606427Y2 JP 13976880 U JP13976880 U JP 13976880U JP 13976880 U JP13976880 U JP 13976880U JP S606427 Y2 JPS606427 Y2 JP S606427Y2
Authority
JP
Japan
Prior art keywords
quenching
duct
damper
metal parts
quenching liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP13976880U
Other languages
Japanese (ja)
Other versions
JPS5765957U (en
Inventor
明 津本
律雄 山中
Original Assignee
マツダ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by マツダ株式会社 filed Critical マツダ株式会社
Priority to JP13976880U priority Critical patent/JPS606427Y2/en
Publication of JPS5765957U publication Critical patent/JPS5765957U/ja
Application granted granted Critical
Publication of JPS606427Y2 publication Critical patent/JPS606427Y2/en
Expired legal-status Critical Current

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Description

【考案の詳細な説明】 本考案は、段積みした加熱金属部品を焼入浴内に浸漬し
て焼入れを行なう焼入れ装置、とくに浴槽内に焼入液を
金属部品に向けて送るためのファン機構およびダクトを
設けた焼入れ装置に関するものである。
[Detailed description of the invention] The present invention relates to a quenching device that quenches stacked heated metal parts by immersing them in a quenching bath, and in particular, a fan mechanism and a fan mechanism for sending quenching liquid toward the metal parts in the bath. This invention relates to a hardening device equipped with a duct.

従来より、高精度な焼入れを行なうものとして中性塩浴
式焼入れはよく知られている。
Neutral salt bath quenching has been well known as a method for highly accurate quenching.

例えば、鋼製歯車等は段積みした状態で焼入れを行なう
が、かかる精密部品の焼入れでは、段積みされた個々の
金属部品に対し焼入液を均一にかつ層流をなすように送
ることが焼入れの均一性を保証するうえで重要であり、
従来より、焼入浴槽内にダクトとファン機構とを設け、
金属部品に向けて焼入液を送るようにしたものが知られ
ている。
For example, steel gears and the like are hardened in a stacked state, but when hardening such precision parts, it is necessary to send the quenching liquid uniformly and in a laminar flow to each of the stacked metal parts. It is important to ensure uniformity of quenching,
Conventionally, a duct and a fan mechanism are installed inside the quenching bath.
A device is known in which the quenching liquid is directed toward the metal parts.

しかしながら、中性塩浴等熱容量の大きい焼入液を用い
る場合には、単に上記の如くダクトとファン機構とを設
けて焼入液を金属部品に向けて送るだけでは、個々の金
属部品に対して焼入液の流れを均一化することは仲々に
困難で、焼入液の流れが不均一になれば、直接金属部品
の焼入れ精度に影響を与えるといった問題があった。
However, when using a quenching liquid with a large heat capacity such as a neutral salt bath, it is not possible to simply provide a duct and a fan mechanism as described above to direct the quenching liquid toward the metal parts. It is very difficult to make the flow of the quenching liquid uniform, and if the flow of the quenching liquid becomes uneven, there is a problem that it directly affects the quenching accuracy of the metal parts.

また、塩液がダクトの出口から単に均一に流出しても金
属部品の形状、構造等により、段積み部品群の下側と上
側とではその流れが大きく変化し、夫々の金属部品を均
一な硬度に焼入れすることは難しい。
In addition, even if the salt solution flows out uniformly from the duct outlet, the flow will vary greatly between the bottom and top of the stacked parts due to the shape and structure of the metal parts, making it difficult for each metal part to flow uniformly. It is difficult to harden to hardness.

本考案は、かかる問題に鑑みてなされたものであって、
焼入液を送るダクト内に整流板を設けて複数の小通路を
形成するとともに、各小通路の流量を調整するダンパを
設け、このダンパを外部操作することにより、段積みの
状態、個々の金属部品の形状等に応じ、焼入液の流れを
個々の金属部品に対して均一化し、かつ層流化するよう
に調整することができる焼入浴の整流装置を提供するこ
とを目的としている。
The present invention was made in view of such problems, and
A rectifying plate is provided in the duct for sending the quenching fluid to form a plurality of small passages, and a damper is provided to adjust the flow rate of each small passage.By externally operating this damper, the stacked state and individual It is an object of the present invention to provide a quenching bath rectifier that can adjust the flow of quenching liquid to be uniform and laminar to individual metal parts, depending on the shape of the metal parts.

以下、図示の実施例について本考案を具体的に説明する
Hereinafter, the present invention will be specifically explained with reference to the illustrated embodiments.

第1図において、1は内部に焼入液を充満した焼入浴槽
、2はパレット3上に段積みした金属部品群4(図では
簡単のため単に4角形で示した。
In FIG. 1, 1 is a quenching bath filled with quenching fluid, and 2 is a group of metal parts 4 stacked on a pallet 3 (for simplicity, they are simply shown as squares in the figure).

)を焼入塩浴(以下、焼入浴と呼ぶ)A内に浸漬し、焼
入後焼入浴Aから引上げる昇降台、5は焼入浴槽1内に
設けたダクトで、該ダクト5の上向き開口部5a内には
、焼入液をダクト5内に送るファン6を設け、このファ
ン6の駆動軸7を焼入浴槽1の上面に設置したモータ8
により駆動する。
) is immersed in a quenching salt bath (hereinafter referred to as quenching bath) A, and lifted from the quenching bath A after quenching. 5 is a duct provided in the quenching bath 1, and the duct 5 is A fan 6 for feeding the quenching liquid into the duct 5 is provided in the opening 5a, and a drive shaft 7 of the fan 6 is connected to a motor 8 installed on the top surface of the quenching bath 1.
Driven by

このダクト5の出口5bは、ファン6によって送られる
焼入液を金属部品群4に向けて送ることができるように
垂直上向きに開口させ、ダクト5のほぼ中間から出口5
bに到る部分には、ダクト5の内部を複数の小通路9・
・・、9に仕切る整流板10、・・・、10を設ける。
The outlet 5b of the duct 5 is opened vertically upward so that the quenching fluid sent by the fan 6 can be sent toward the metal parts group 4, and the outlet 5b is opened vertically upward from approximately the middle of the duct 5.
In the part leading to b, a plurality of small passages 9 and 9 are formed inside the duct 5.
. . , 9 are provided with rectifying plates 10, . . . , 10.

この整流板10.・・・。10は、各小通路9の内部の
流速、流量が均一になるように、したがってダクト5の
出口5bから流出する際には、金属部品群4の下面全面
に対して均一な層流をなすように考慮して設計し、整流
板10.・・・、10の各小通路9の入口に相当する部
分には、小通路9の流量を必要に応じて調整するための
長方形状のダンパ11を設けている。
This current plate 10. .... 10 so that the flow velocity and flow rate inside each small passage 9 are uniform, so that when flowing out from the outlet 5b of the duct 5, a uniform laminar flow is formed over the entire lower surface of the metal parts group 4. The rectifying plate 10. . . , a rectangular damper 11 is provided at a portion corresponding to the entrance of each of the 10 small passages 9 to adjust the flow rate of the small passage 9 as necessary.

このダンパ11は各小通路9内に夫々設けてもよい。This damper 11 may be provided in each small passage 9, respectively.

このダンパ11は、第2図に示すように、前縁に沿って
設けた回転軸12の両端がダクト5の側壁5c、5dに
夫々取付けた軸受13,13によって回転自在に軸受さ
れることによって、小通路9の入口開口に対して開閉自
在となっている。
As shown in FIG. 2, this damper 11 is configured such that both ends of a rotating shaft 12 provided along the front edge are rotatably supported by bearings 13, 13 attached to the side walls 5c, 5d of the duct 5, respectively. , can be freely opened and closed with respect to the entrance opening of the small passageway 9.

そして、上記回転軸12の一端は、ダクト5の外側で回
転軸12に対して直角をなす開閉レバー14の一端に固
定し、この開閉レバー14の他端は、長尺の調整ロッド
15の下端部に、調整ロッド15の回転には連動せず調
整ロッド15の上下動にのみ連動するように連結部材1
6によって連結する。
One end of the rotating shaft 12 is fixed to one end of an opening/closing lever 14 that is perpendicular to the rotating shaft 12 on the outside of the duct 5, and the other end of this opening/closing lever 14 is fixed to the lower end of a long adjustment rod 15. The connecting member 1 is arranged so that it is not linked to the rotation of the adjustment rod 15 but only to the vertical movement of the adjustment rod 15.
Connect by 6.

調整ロッド15は、上方に長く伸びて、第1図に示すよ
うに、上端側に設けたねじ部15aが焼入浴槽1の上方
゛まで突出し、焼入浴槽1の上面に設けた門形状の支持
フレーム17に取付けたナツト18に螺合した状態で支
持されている。
The adjustment rod 15 extends long upward, and as shown in FIG. It is supported by being screwed into a nut 18 attached to a support frame 17.

したがって、このナツト18を所望の方向に回転操作す
ると、調整ロッド15はナツト1Bに相対して上下動し
、その上下動に応じて開閉レバー14はダンパ11の回
転軸12を回動させ、ダンパ11を開閉することができ
る。
Therefore, when the nut 18 is rotated in a desired direction, the adjustment rod 15 moves up and down relative to the nut 1B, and in response to the up and down movement, the opening/closing lever 14 rotates the rotation shaft 12 of the damper 11, and the damper 11 can be opened and closed.

上記ダンパ11の調整機構は、ダンパ11ごとに独立し
て設け、各小通路9の流量を独立に調整することができ
るようにしている。
The damper 11 adjustment mechanism is provided independently for each damper 11 so that the flow rate of each small passage 9 can be adjusted independently.

したがって、全必要量の金属部品の焼入れが終って、形
状の異なる別の金属部品を焼入れする場合、その金属部
品群の段積み中間位置において焼入液が均一に流れるよ
うに、予じめテストでもって得た情報に基づいて、ダン
パ11の開度をかえればよい。
Therefore, when quenching another metal part with a different shape after the entire required amount of metal parts has been quenched, a test is carried out in advance to ensure that the quenching liquid flows uniformly at the middle position of the stack of metal parts. The opening degree of the damper 11 may be changed based on the information obtained.

以上のことから明らかなように、本考案は、ファンによ
って送られる焼入液を、浸漬された金属部品群に向けて
案内するダクトの少なくとも出口部分に整流板を設けて
ダクト内部を複数の小通路に仕切るとともに、各小通路
の流量を調整するダンパを外部操作可能に設けたことを
特徴とする焼入浴の整流装置を提供するものである。
As is clear from the above, the present invention provides a rectifying plate at least at the outlet of the duct that guides the quenching fluid sent by the fan toward the group of immersed metal parts, and the inside of the duct is divided into a plurality of small The present invention provides a quenching bath rectifier characterized by partitioning into passages and providing an externally operable damper for adjusting the flow rate of each small passage.

本考案によれば、焼入れすべき金属部品群対して焼入液
を均一かつ層流として送ることができ、しかも流量をも
調整することができるので、焼入れすべき金属部品群に
応じて焼入液の流れを最適に調整することができ、個々
の金属部品に対して均一な焼入れを行なうことができる
According to the present invention, the quenching liquid can be sent uniformly and laminarly to the group of metal parts to be hardened, and the flow rate can also be adjusted. The flow of the liquid can be optimally adjusted, and individual metal parts can be hardened uniformly.

なお、本考案は塩浴式の焼入れ装置に限らず、油焼入装
置にも適用することがでくる。
Note that the present invention is applicable not only to salt bath type quenching equipment but also to oil quenching equipment.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本考案に係る焼入塩浴式の焼入装置の概略全体
説明図、第2図は本考案に係るダンパ機構を示す斜視図
である。 1・・・・・・焼入浴槽、2・・・・・・昇降台、4・
・・・・・金属部品群、5・・・・・・ダクト、6・・
・・・・ファン、9・・・・・・小通路、10・・・・
・・整流板、11・・・・・・ダンパ、14・・・・・
・開閉レバー、15・・・・・・調整ロッド。
FIG. 1 is a schematic overall explanatory diagram of a quenching salt bath type quenching apparatus according to the present invention, and FIG. 2 is a perspective view showing a damper mechanism according to the present invention. 1... Quenching bathtub, 2... Lifting platform, 4.
...Metal parts group, 5...Duct, 6...
...Fan, 9...Small passage, 10...
... Rectifier plate, 11 ... Damper, 14 ...
・Opening/closing lever, 15...adjustment rod.

Claims (1)

【実用新案登録請求の範囲】 段積みした金属部品に焼入液を送るためのファン機構お
よびダクトを浴槽内に設けたものにおいて、 ダクトの少なくとも出口側に焼入液が全体として層流に
なるような整流板を設けて複数の小通路を構威し、各小
通路の通路面積を調整するためのダンパをダクト内に設
けるとともにダンパを操作する調整機構を外部操作可能
に設け、各小通路からの焼入液量を調節して個々の金属
部品に対して焼入液が均一に流れるようにしたことを特
徴とする焼入浴の整流装置。
[Claim for Utility Model Registration] In a bathtub equipped with a fan mechanism and a duct for sending quenching liquid to stacked metal parts, the quenching liquid flows in a laminar flow as a whole at least on the outlet side of the duct. A rectifying plate is provided to form a plurality of small passages, a damper is provided inside the duct to adjust the passage area of each small passage, and an adjustment mechanism for operating the damper is provided externally to control the area of each small passage. A straightening device for a quenching bath, characterized in that the amount of quenching liquid is adjusted so that the quenching liquid flows uniformly to each metal part.
JP13976880U 1980-09-30 1980-09-30 Quenching bath rectifier Expired JPS606427Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13976880U JPS606427Y2 (en) 1980-09-30 1980-09-30 Quenching bath rectifier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13976880U JPS606427Y2 (en) 1980-09-30 1980-09-30 Quenching bath rectifier

Publications (2)

Publication Number Publication Date
JPS5765957U JPS5765957U (en) 1982-04-20
JPS606427Y2 true JPS606427Y2 (en) 1985-03-01

Family

ID=29499703

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13976880U Expired JPS606427Y2 (en) 1980-09-30 1980-09-30 Quenching bath rectifier

Country Status (1)

Country Link
JP (1) JPS606427Y2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5675317B2 (en) * 2010-12-15 2015-02-25 光洋サーモシステム株式会社 Quenching equipment

Also Published As

Publication number Publication date
JPS5765957U (en) 1982-04-20

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