JPS6056049A - Sliding contact device - Google Patents

Abstract

PURPOSE:To improve the wear resistance and contact resistance characteristics of the brush of a sliding contact device and to also improve the wear resistance of a commutator by adding B, Si, Ge or Tl to the conventional material of the brush and by using an Ag-Gu alloy as the material of the commutator. CONSTITUTION:To an alloy consisting of 8-12% Au, 8-12% Pt, 33-37% Pd, 28-32% Ag, 12-16% Cu and 0.1-2% Zn as the conventional material of the brush of a sliding contact device is added 0.5-10% at least one among B, Si, Ge and Tl without changing the ratio in the composition. An Fe group metal such as Fe, Ni or Co may be substituted for part of the element to be added within the range of 0.01-0.5%. An Ag alloy contg. 3-12% Cu or further contg. <5% Cd is used as the material of a commutator or a slip ring.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a sliding contact device, and particularly to improvements in the materials of the brush and commutator or slip ring that constitute the same.

Conventional sliding contact devices are made of Au8-12% by weight and pt8-12% by weight.
A brush made of an alloy material containing 12% by weight of Pd, 33-37% by weight of Pd, 32% by weight of Ag2B, 12-16% by weight of Cu, and 0.1-2% by weight of Zn;
It is composed of a commutator or a slip ring made of an alloy material containing 5 to 15% by weight of O.

By the way, the brush of this sliding contact device is made of the above-mentioned alloy material, and when it slides with the commutator or slip ring, it tends to generate abrasion powder, making the contact resistance unstable.

On the other hand, the commutator or slip ring is Ag-Cd
It was composed of an alloy material of 0.5 to 15% by weight, and had high adhesiveness and poor abrasion resistance when sliding with a brush.

The present invention has been made in order to eliminate such drawbacks, and aims to provide a sliding contact device in which the wear resistance and contact resistance characteristics of the brush are improved, and the wear resistance of the commutator or slip ring is improved. It is something to do.

The sliding contact device of the present invention contains 8 to 12% by weight of Au.

Pt8-12% by weight, Pd33-37% by weight, Ag28
~32% by weight, Cu'12-16% by weight, Zn0.1~
B to 2% by weight alloy material without changing the composition ratio.
.

0.5 to 10 of at least one of St, Ge, TI (7)
A brush made of an alloy material containing % by weight;
g-Cu3-12% by weight or Ag-Cu3-12% by weight
- It is combined with a commutator or slip ring made of an alloy material containing 5% by weight or less of Cd.

Incidentally, B is added to the alloy material constituting the brush.

A portion of Si, Ge, TI (7) may be replaced with an Fe group element (Fe, co, Ni) in a range of 0.01 to 0.5% by weight.

In the sliding contact device of the present invention, the brush is made of Au8-12
Weight %, Pt 8-12 weight %, Pd 33-37 weight %,
Ag 28-32% by weight, Cu 12-16% by weight + Zn
Add 0.5% of at least one of B, St, Ge, and TI to 0.1 to 2% by weight of the alloy material without changing the composition ratio.
The reason for using the alloy material containing ~10% by weight is to improve the adhesion resistance in order to improve the contact resistance characteristics and wear resistance of the Au-Pt-Pd-Ag-Cu-Zn alloy material. If it is less than 0.5% by weight, the effect cannot be exhibited, and if it exceeds 10% by weight, the amount of oxides generated increases, the contact resistance becomes high, and it becomes unstable.

Commutator or slip ring, Ag-Cu3~1
2% by weight or 3-12% by weight of Ag-Cu-5% by weight of Cd
The reason why it is made of the following alloy material is to suppress the adhesion during sliding with the brush and improve wear resistance.If the Cu content is less than 3% by weight, this effect cannot be obtained. If the Cd content exceeds 5% by weight, the amount of oxide generated during sliding will be too large, resulting in high and unstable contact resistance.If the Cd content exceeds 5% by weight, when this becomes oxidized Cd, the contact resistance will increase. This increases the wear resistance and deteriorates the wear resistance. Therefore, C
The content of u is 3 to 12% by weight, and the content of Cd is 5% by weight.
It was designed not to exceed.

However, B and S added to the alloy material constituting the brush
When a part of i, Ge, TI is replaced with Fe group elements (Fe, Co, Ni) in the range of 0.01 to 0.5% by weight, the crystal grains can be made finer and wear resistance is further improved. If it is less than 0.01% by weight, the effect of grain refinement will not appear, and if it exceeds 0.5% by weight, no further effect will be obtained.

Next, specific embodiments and conventional examples of the sliding contact device according to the present invention will be described.

Brush wire rods with a wire diameter of 0.7fi made of alloy materials of the example and conventional example shown in the left column of Table 1 below were each cut into lengths of 8 mm, and two wires were placed in parallel, with one end having a width of 10 m, and a length of 8 mm.
Welded to a composite material of length 13 mm and thickness 0.2N, and 2R on the other end.
A brush was made by bending the arc-shaped contact part of the brush. On the other hand, a plate material with a thickness of 0.5 mm made of the alloy material of the embodiment and conventional example having the composition shown in the right column of Table 1 below was punched out to have a diameter of 5 mm.
I made a 0m slip ring. Therefore, a sliding contact device was made by combining these brushes and slip rings, respectively.
A sliding test was conducted under the following test conditions by bringing each brush into contact with the slip ring and rotating the slip ring in forward and reverse directions.The wear amount and contact resistance of the brush and slip ring were measured, and the results are shown in Table 2 below. We obtained the results shown below.

Test conditions Current: Knee 0.6A Voltage: 12V Load: Resistance load Rotation speed: 1000rpm Peripheral speed: 130-120m 7min Contact pressure
Floog Contact time Near H (blank below) Table 2 As is clear from Table 2 above, the brushes and slip rings of the sliding contact devices of Examples 1 to 5 are the same as those of the sliding contact of Conventional Examples 1 and 2, respectively. It can be seen that the amount of wear is significantly lower than that of brushes and slip rings, and the contact resistance is lower and more stable. This is simply due to the fact that the alloy material constituting the brush of the sliding contact devices of Examples 1 to 5 contains B, Si, and Ge during sliding.
Oxides such as , TI, and Ni are generated, and these oxides act as lubricants, improving wear resistance.Also, since the oxides are soft, they are easily removed by sliding action, so brush contact is reduced. This is because the surface is always clean and the contact resistance is further reduced. In particular, the reason why the brush of the sliding contact device of Example 5 has much less wear compared to the brush of the sliding contact device of other examples is that Fe group elements are added to the material constituting the brush. This is because the crystal grains are finely dispersed, further improving wear resistance. In addition, this is because the Cu alloy material that constitutes the slip ring of the sliding contact devices of Examples 1 to 5 suppresses the increase in stickiness during sliding and improves wear resistance. .

As detailed above, the sliding contact device of the present invention has significantly superior wear resistance of the brush and commutator or slip ring compared to conventional sliding contact devices, generates extremely little wear powder, and has contact resistance. It is also much lower and more stable, so it can be said to be an epoch-making device that can replace conventional sliding contact devices.

Claims (1)

[Claims] 1) 8-12% by weight of Au, 8-12% by weight of Pt, Pd3
3~37% by weight, Ag28~32% by weight, Cu 12~
16% by weight of Zn and 0.1 to 2% by weight of Zn, B, 31. without changing the composition ratio. A brush made of an alloy material containing 0.5 to 10% by weight of at least one of Ge and TI, and 3 to 12% by weight of Ag-Cu or A
A sliding contact device comprising a commutator or a slip ring made of an alloy material containing g-Cu3 to 12% by weight and Cd 5% by weight or less. 2) B added to the alloy material that makes up the brush. Part of SL, Ge, TI is 0.01 to 0.5 ii amount%
2. The sliding contact device according to claim 1, wherein the Fe group element is substituted in a range of .