JPS6048774A - Production of doll dress - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

[Detailed description of the invention] The present invention relates to a method of manufacturing a dress for a doll.

In general, dresses for one doll are made of much smaller material than regular women's clothing, so the material costs are very low. However, since the fashionability is required to be on the same level as women's clothing, the fabric size is small, although it is not possible to simplify the sewing of lace, gear finishing, and hem sewing. Therefore, detailed work was required, which made the sewing work extremely complicated and extremely difficult. Therefore, sewing costs account for a very large proportion of doll dresses, and there are limits to cost reduction.
Providing low-cost products has been hindered.

Furthermore, in the case of conventional doll dresses, despite the small size of the dress, they are made of the same materials and sewn using the same sewing methods as regular women's clothing, so fabric bulges are noticeable. The finish was not even up to scratch.

It is an object of the present invention to solve the above-mentioned drawbacks and to propose a method for manufacturing doll dresses that is inexpensive and has an excellent finished appearance.

Embodiments of the present invention will be described below with reference to the drawings.

First, the doll dress 50 shown in step d in FIG. , the dress element body 10 is manufactured by the steps shown in the figure.

(a) Die-cutting process First, a cloth material made of nylon taffeta, gauze, satin, etc. is die-cut into a planar shape to form a dress body 10a having a first dress original shape. By cutting using a cutting die, a large number of dress bodies 10a can be obtained at one time. In addition, when using a woven fabric made of chemical fiber-based cloth, it is possible to heat the cutting die before cutting.
Since the threads on the peripheral edge of the dress body 10 are heated and welded, there is no fear of the threads fraying, and there is no need to hem the dress, which is preferable. However, in order to prevent the threads from fraying,
In addition to the above, resin processing may also be used. Although the shape of the first dress original shape is circular in this example, it is not limited to this, and may be oval, flower-shaped, or the like.

(b) Dyeing process Next, the die-cut dress body 10a is dyed. In this dyeing step, the dress element 10 may be used as a single piece, or a plurality of pieces may be bundled and the peripheral edge thereof may be immersed in the coloring liquid.

Coloring liquid seeps into the inside of the periphery and can easily be damaged.
Seven patterns 20 are obtained. Dyeing may also be done by brushing or the like. The brush painting method is suitable for forming a radial color pattern. In addition, as mentioned above, the dress body 10a
When applying a resin treatment to prevent the threads from fraying around the cut edge of the fabric, it is preferable to do so after this dyeing process.

(c) Pressing process The dyed dress body 10a is pressed between the convex mold 40 and the concave mold 30 into a three-dimensional second dress original shape that expands toward the end. In this case, press working is performed under temperature conditions close to the melting point of the cloth material (for example, about 200° C.). Dress body 10a
is placed on the -1- of the convex mold 40, and then the concave mold 3 is placed on the convex mold 40.
0 and pressing under heating conditions, a part of the material of the planar dress element 10a is expanded to form a convex shape 40.
The dress body 10b is deformed into a shape that follows the outer surface of the dress body 10b, and is transformed into a three-dimensional conical dress body 10b that expands toward the end. In this case, pressing under temperature conditions close to the divine intention of the cloth material not only facilitates deformation but also fixes the deformed state.
It is reliably deformed and a second dress original form is formed. In addition, in the "-feeding shape", not only a planar member is simply transformed into a three-dimensional member, but also a part of gears is formed when the slope of the outer surface of the convex mold 30 is large, as will be described later.

(d) Sewing process After the dress body 10b is further molded into a predetermined shape as required, it is sewn into a dress.

In this case, first, the upper part 12 of the conical dress body 10b is
is cut off, and a slit 13 is further cut from it.

Thereafter, the finished member 11 is sewn by normal means.
The dress element body 10b is attached to the waist portion of the dress body 10b by a conventional method. In this way, the doll dress 50 can be obtained.

- When manufacturing the doll dress 50 through the above steps, the doll dress can be easily completed with minimal sewing effort. Furthermore, each of the above steps can be configured using a simple device.

Next, another example of the present invention will be described in which the doll dress 50 shown in step d of FIG. 2 is manufactured.

(a) Die-cutting process First, in the same way as the example shown in FIG. 1, a cloth material is die-cut into a planar shape to form a dress body 10a having a first dress original shape. In this example, the first dress original shape is a donut shape with a hollow hole 14 provided in the center of the circle.

(b) Dyeing process Next, the die-cut dress body 10a is dyed. This dyeing process is also the same as the example shown in FIG.

(c) Pressing process The dyed dress element 10a is pressed into a second dress original shape that widens toward the end between the convex shape 4o and the concave shape 3° to obtain the dress element body 10b. In this case as well, press working is performed at a temperature close to the melting point of the cloth material. By placing the dress element 10a on the convex mold 40, and then covering it with the concave mold 30 and pressing it under heating conditions, a part of the material of the planar dress element IO is expanded to form a convex shape. The dress is deformed into a shape that follows the outer surface of 40, and a second original dress shape that spreads toward the end is formed. In this case, since the hollow hole 14 is formed in the dress body 10a, positioning with respect to the convex mold 40 is easy, and deformation is also easy. Note that if the slope of the outer surface of the convex mold 40 is large, the degree of deformation of the -L lower end of the dress body 10 will also be large.
5 can be formed. ” - If the gradient is small, the dress body 1
Since the degree of deformation at 0 is also small, the gears 15 are less likely to form. This also applies to the example shown in FIG.

(d) Sewing Step 2 The dress body 10b is prepared in different sizes and sewn into a dress. In this case, there is no need for post-processing as in the example of FIG. 1, so dress bodies 10.
The waist can be seen, which makes it easy to get dresses for dolls. When sewing a stepped flared skirt like the one shown in the picture, use the hollow truncated conical iii! ! (not shown) above the dress element 10 in its circumferential direction. ,． 10 in steps (-1 is fine.

The doll dresses shown in FIGS. 1 and 2 described above each mainly consist of a dress body 10 and a midsection member 11. Since the ends of the dress body 10 are folded to the back side during sewing, the sewing work is not very difficult, but on the other hand, the dress body 10 requires delicate sewing techniques for processing the hem portion, gathering stitches, etc. However, according to the above manufacturing method, there is no need to process the hem of the dress body 10 and the gears can be easily obtained, so not only can doll dresses be easily manufactured in large quantities, but also special sewing Since this eliminates the need for fabric blisters, the appearance and finish are improved. Also,
As in the above example, when applying the blur pattern 2o, it can be replaced with a lace pattern, so the lace h1M work can be omitted, and cost reduction can also be achieved from this point of view. At the same time, it is possible to obtain a doll dress with an unprecedented appearance.

Note that a doll dress can be composed of at least one dress element, but if the dress is constructed by combining one or more dress elements with the above-mentioned body parts, etc., each element By changing the shape of the body and the M1 combination of colors, a wide variety of dresses can be manufactured.

As explained in detail below, the method for manufacturing a doll dress according to the present invention involves cutting out a cloth material made of nylon tuck, gauze, satin, etc. into a flat first dress shape to form a dress body. A die-cutting step to form a dress, a dyeing step to dye the cut-out dress body, and a second dress in which the dyed dress body is spread out between the convex shape and the concave shape under temperature conditions close to the melting point. A press processing process in which the original shape is pressed,
2) The dress body is further molded into a predetermined shape as required, and then sewn into a dress. Moreover, each of these steps can be performed using a simple device. Therefore, the dress body, which requires the most troublesome work in doll dresses, can be easily manufactured in large quantities, and doll dresses can be manufactured with minimal sewing effort, so the manufacturing time is shortened. Manufacturing costs can be significantly reduced. Furthermore, since no special sewing is required, the fabric does not bulge as in the past, and the appearance is improved.

[Brief explanation of drawings]

FIGS. 1 and 2 are process explanatory diagrams of an example of a method for manufacturing a doll dress according to the present invention. Code 10...Dress body, 11...Beautiful member, 1
5...Gearza part, 20...Blurred pattern, 3o...
・Concave, 4o...Convex, 50...Dress for dolls Patent applicant: Takara Co., Ltd. Attorney: Mikio Segawa

Claims (1)

[Claims] A doll dress characterized by comprising the following steps. (a) A dress body is formed by cutting a cloth material made of nylon taffeta, gauze, satin, etc. into a flat first dress pattern. (b) Dye the die-cut dress body. (c) Pressing the dyed dress element into a three-dimensional second dress original shape between a convex shape and a concave shape under temperature conditions close to the melting point. (d) The dress body is further molded into a predetermined shape as required, and then sewn into a dress.