JPS60259368A - Blade for multi-blade cutter and its application - Google Patents
Blade for multi-blade cutter and its applicationInfo
- Publication number
- JPS60259368A JPS60259368A JP11354984A JP11354984A JPS60259368A JP S60259368 A JPS60259368 A JP S60259368A JP 11354984 A JP11354984 A JP 11354984A JP 11354984 A JP11354984 A JP 11354984A JP S60259368 A JPS60259368 A JP S60259368A
- Authority
- JP
- Japan
- Prior art keywords
- band
- blade
- hard
- workpiece
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/042—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with blades or wires mounted in a reciprocating frame
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は多刃式切断機のブレードおよびその使用方法に
関し、一層詳細には、超硬質なセラミック等を薄板状に
スライシングしたり溝入れ加工するのに用いる多刃式切
断機のブレードおよびその使用方法に関するものである
。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a blade for a multi-blade cutting machine and a method for using the same, and more particularly, the present invention relates to a multi-blade cutting machine blade used for slicing or grooving ultra-hard ceramics into thin plates. This invention relates to cutting machine blades and how to use them.
従来より無機材料等の硬質脆性材料を薄板状にスライシ
ングしたり溝入れ加工するには第4図のような複数枚の
薄板帯状の鋼製等の硬質の研削用のバンド10をスペー
サー12等を用いてその隣接する各バンド10側壁間に
一定の空隙を設けてそれぞれ平行に起立させて並べた多
刃式切断機のブレード14を構成し、このブレード14
を、ブレード中の各ハンド10をその長手方向にテンシ
ョンを与えて緊張させつつ、研削液を被加工物の切面箇
所に適宜供給しながら、無機材料等の被加工物の表面に
沿って往復移動させて行っている。Conventionally, when slicing or grooving hard brittle materials such as inorganic materials into thin plates, a plurality of thin strip-shaped hard grinding bands 10 made of steel or the like are used with spacers 12, etc. as shown in FIG. The blades 14 of a multi-blade cutting machine are constructed by using the blades 14 of a multi-blade cutting machine, which are arranged in parallel to each other with a certain gap between the side walls of each adjacent band 10.
is reciprocated along the surface of a workpiece such as an inorganic material while applying tension to each hand 10 in the blade in its longitudinal direction and supplying grinding fluid to the cut surface of the workpiece as appropriate. I'm letting it happen.
しかして、近時、アルミナセラミック等のダイヤモンド
に近い超硬質材が出現したのに伴い、該超硬質材を薄板
状にスライシングしたり溝入れ加工用の上記の多刃式切
断機のブレード14が必要となった。Recently, with the emergence of ultra-hard materials similar to diamond, such as alumina ceramics, the blade 14 of the multi-blade cutting machine used for slicing the ultra-hard materials into thin plates or grooving them has changed. It became necessary.
しかしながら上記の従来のブレード14を用いて超硬質
の被加工物の切断箇所に被加工物の硬度に適合するダイ
ヤモンド粉末等の入った研削液を適宜供給しつつブレー
ド14中の各バンド10を被加工物表面に沿って往復移
動させて超硬質材の切断加工を行ったとすると、超硬質
材の方がプレーF14(Dバッド10より硬いので鋼製
等のバンド10側壁面と超硬質の被加工物の切断箇所内
壁との間に介入する上記の研削液中のダイヤモンド粉末
等の研削材が被加工物の切断加工箇所内壁より軟弱なバ
ンド10側壁間を研削摩耗させることとなり、従来の多
刃式切断機のブレードでは超硬質材のスライシング加工
等が不可能であった。However, using the conventional blade 14 described above, each band 10 in the blade 14 is coated while appropriately supplying a grinding fluid containing diamond powder or the like that matches the hardness of the workpiece to the cutting location of an ultra-hard workpiece. When cutting an ultra-hard material by moving it back and forth along the surface of the workpiece, the ultra-hard material is harder than the play F14 (harder than the D-bud 10, so the side wall surface of the band 10 made of steel or the like and the ultra-hard workpiece are cut). The abrasive material such as diamond powder in the above-mentioned grinding fluid that intervenes between the inner wall of the cutting part of the workpiece causes grinding wear between the side walls of the band 10, which is softer than the inner wall of the cutting part of the workpiece, and the conventional multi-blade It was impossible to perform slicing of ultra-hard materials with the blades of type cutting machines.
そこで本発明者は鋭意研究の結果、従来から行われてい
る超硬質材のラッピング加工技術を利用して超硬質材の
スライシング加工が行える上述の多刃式切断機のブレー
ドを開発した。As a result of intensive research, the inventors of the present invention have developed the above-mentioned multi-blade cutting machine blade that can perform slicing of ultra-hard materials using conventional lapping techniques for ultra-hard materials.
すなわち、本発明の目的は超硬質材のスライシング加工
が容易かつ適確に精度良く行える、複数枚の薄板状の研
削用のバンドを、その隣接する各バンドの側壁間に一定
の空隙を設けて、それぞれ起立させて平行に並べてなる
多刃式切断機のブレードにおいて、被加工物中に侵入さ
せる各バンドの端縁部両脇の表面部分に沿ってダイヤモ
ンド等の硬質粉末を埋込み可能な柔軟材を薄板状に被着
してなる多刃式切断機のブレード、および、被加工物内
に侵入させる各バンドの端縁部両脇の表面部分に沿って
ダイヤモンド等の硬質粉末を埋込み可能な柔軟材を薄板
状に被着した複数枚の薄板状のバンドを、その隣接する
各バンドの側壁間に一定の空隙を設けてそれぞれに起立
させて平行に並べて多刃式切断機のブレードを構成し、
このブレードを被加工物表面に沿って往復運動させると
同時に、ダイヤモンド等の硬質粉末を混入した研削液を
被加工物の切断加工箇所に適宜供給し、切断加工中に被
加工物中の切断部内壁をブレード中の各バンド側壁が押
圧する力を利用して研削液中の硬質粉末を上記の各バン
ド表面部分の柔軟材表面に埋込みつつ、この硬質粉末を
埋込んだ各バンドの柔軟材の表面部分を用いて被加工物
を薄板状にスライシングしたり溝入れ加工することを特
徴とする多刃式切断機のブレードの使用方法を提供する
ことにある。That is, an object of the present invention is to provide a plurality of thin plate-like grinding bands with a certain gap between the side walls of each adjacent band, so that slicing of ultra-hard materials can be performed easily, accurately, and with high precision. , a flexible material that allows hard powder such as diamond to be embedded along the surface portions on both sides of the edge of each band that penetrates into the workpiece in blades of a multi-blade cutting machine that are arranged in parallel in an upright manner. The blade of a multi-blade cutting machine is made by applying a thin plate of the band, and the flexible blade allows hard powder such as diamond to be embedded along the surface area on both sides of the edge of each band that penetrates into the workpiece. The blade of a multi-blade cutting machine is constructed by arranging a plurality of thin plate-shaped bands made of thin plate-like materials in parallel with each other standing upright with a certain gap between the side walls of each adjacent band. ,
While reciprocating this blade along the surface of the workpiece, grinding fluid mixed with hard powder such as diamond is appropriately supplied to the cutting part of the workpiece. Using the force of pressing the inner wall of each band side wall in the blade, the hard powder in the grinding fluid is embedded into the flexible material surface of each band surface portion, and the soft material of each band in which this hard powder is embedded is It is an object of the present invention to provide a method of using a blade of a multi-blade cutting machine, which is characterized in that the surface portion of the workpiece is used to slice or groove a workpiece into a thin plate.
以下、図面に基づいて本発明の詳細な説明する。Hereinafter, the present invention will be explained in detail based on the drawings.
第1図には本発明に係るブレードのバンド部分の側面断
面図が示され、10は鋼製等の硬質の薄板帯状のバンド
で該バンド10の被加工物中に侵入させる上下の各端縁
部両脇の表面部分がそれぞれ段差状に所定深さえぐ5れ
、この段差部16に銅等の薄板状の柔軟材18が被着さ
れて埋められている。FIG. 1 shows a side cross-sectional view of the band portion of the blade according to the present invention, and 10 is a hard thin plate band-like band made of steel or the like, and the upper and lower edges of the band 10 are inserted into the workpiece. The surface portions on both sides of the section are respectively cut out to a predetermined depth in the shape of a step, and the step portion 16 is covered with a thin plate-like flexible material 18 such as copper and buried therein.
しかして、本発明の多刃式切断機のブレードの他の構造
は既述の従来の第4図に示されたブレードと同一である
ので説明を略す。The other structure of the blade of the multi-blade cutter according to the present invention is the same as that of the conventional blade shown in FIG. 4, so a description thereof will be omitted.
次に本発明の上記の特殊構造のバンドからなるブレード
の使用方法について説明すると、まず、柔軟材18を所
定箇所表面に被着したバンド10を複数枚、第4図に示
すごと(スペーサー12等を用いてその隣接する各バン
ド10の側壁間に一定の空隙を設けてそれぞれ平行に起
立させて並べて多刃式切断機のブレード14を構成し、
このブレード14中の各バンドlOにその長手方向に沿
って一定のテンションを与えて緊張させつつ、各バンド
10を超硬質な被加工物表面に沿って往復移動させると
同時にダイヤモンド等の硬質粉末を混入した研削液を被
加工物の切断加工箇所に適宜供給し、切断加工中に被加
工物中の切断部内壁をブレード14中の各バンド10側
壁が押圧する力を利用して被加工物の切断部内壁と各バ
ンド10側壁との間に介在する研削液中の硬質粉末20
を各バンド10表面部分の柔軟材18表面に第2図に示
すごとく略−面に埋込みつつ硬質粉末20を埋込んだ各
バンドの柔軟材18の表面部分を用いて被加工物を輪切
り状に切断加工する。すると超硬質材をラッピング加工
するのと同様に各バンドの柔軟材18のダイヤモンド粉
末が埋込まれた超超硬質な表面部分が超硬質の被加工物
の切断加工箇所内壁を研削切断し、ブレード14中の各
バンド10側壁面を磨滅させずに超硬質の被加工物を当
該ブレードを用いて精度良く適確に輪切り切断加工でき
る。Next, we will explain how to use the blade made of the above-mentioned specially structured band according to the present invention. The blades 14 of a multi-blade cutting machine are constructed by arranging the adjacent bands 10 in parallel to each other with a certain gap between the side walls of each band 10.
While applying a constant tension to each band lO in the blade 14 along its longitudinal direction, each band 10 is reciprocated along the surface of the ultra-hard workpiece, and at the same time hard powder such as diamond is removed. The mixed grinding fluid is appropriately supplied to the cutting part of the workpiece, and the force of the side wall of each band 10 in the blade 14 pressing against the inner wall of the cut part in the workpiece during the cutting process is used to cut the workpiece. Hard powder 20 in the grinding fluid interposed between the inner wall of the cutting part and the side wall of each band 10
The workpiece is cut into circular slices using the surface portion of the flexible material 18 of each band in which the hard powder 20 is embedded approximately on the surface of the flexible material 18 of each band 10 as shown in FIG. Cutting process. Then, similar to lapping an ultra-hard material, the ultra-hard surface portion of the flexible material 18 of each band in which diamond powder is embedded grinds and cuts the inner wall of the cutting area of the ultra-hard workpiece, and the blade An ultra-hard workpiece can be accurately and accurately cut into rounds using the blade without abrading the side wall surface of each band 10 in the band 14.
なおブレード14中の各バンド10表面への柔軟材18
の被着構造は上述実施例のものに限られず、各バンド1
0の上下いずれか一方の端縁部両脇の表面部分のみに柔
軟材18を被着させるようにしても良く、また第3図に
示すごと(、バンド10の両脇表面部分全体に亘って柔
軟材18を被着するようにしてもよい。Note that the flexible material 18 is applied to the surface of each band 10 in the blade 14.
The adhesion structure of each band 1 is not limited to that of the above-mentioned embodiment.
The flexible material 18 may be applied only to the surface portions on both sides of either the upper or lower edge of the band 10, or as shown in FIG. A soft material 18 may be applied.
以上のように本発明の特殊構造のバンドを用いた多刃式
切断機のブレードを用いて超硬質の被加工物のスライシ
ング加工等を行えば、ブレード中のバンド側壁を磨滅さ
せずに精度良く適確に超硬質材をスライシング加工でき
る。また本発明のブレードはその各バンド部分全体に亘
り、鋼製等の硬質な芯材が介在していて、ブレード中の
各バンドをその長手方向に所定のテンシ式ンを与えて強
く緊張させつつ、ブレード中の各バンドを被加工物表面
に沿って往復移動させて切断加工が行えるので被加工物
の切断部軌跡が湾曲等せず正確に直線状に切断できる。As described above, if the blade of the multi-blade cutting machine using the specially structured band of the present invention is used to perform slicing of ultra-hard workpieces, the side walls of the band in the blade will not be worn out and the blade will be accurate. Can accurately slice ultra-hard materials. In addition, the blade of the present invention has a hard core material made of steel or the like interposed throughout each band portion, and each band in the blade is strongly tensioned by applying a predetermined tension in the longitudinal direction. Since cutting can be performed by reciprocating each band in the blade along the surface of the workpiece, the workpiece can be cut accurately in a straight line without curved locus.
さらに本発明により被加工物の切断加工を行えば、ブレ
ード中の各バンドの磨滅を少なく抑えることが可能とな
り、ブレード中の各バンドの耐久力を大幅に向上させる
ことができる。Furthermore, if a workpiece is cut according to the present invention, wear and tear of each band in the blade can be suppressed to a minimum, and the durability of each band in the blade can be greatly improved.
以上本発明につき好適な実施例を挙げて種々説明したが
、本発明はこの実施例に限定されるものではなく、発明
の精神を逸脱しない範囲内で多くの改変を施し得るのは
もちろんのことである。Although the present invention has been variously explained above with reference to preferred embodiments, the present invention is not limited to these embodiments, and it goes without saying that many modifications can be made without departing from the spirit of the invention. It is.
第1図は本発明の多刃式切断機のブレードのバンド部分
の断面図、第2図はバンド表面の柔軟材表面部分にダイ
ヤモンド粉末が埋め込まれた状態のパン゛ド部分の断面
図、第3図は本発明の他の実施例を示す多刃式切断機の
ブレードのバンド部分の断面図、第4図は多刃式切断機
のブレードの一部省略斜視図である。
10・・・バンド、12・・・スペーサー。
特許出願人
株式会社 平棒
代表者 平 林 実
代理人(7762)弁理士
第1図 第2図Fig. 1 is a cross-sectional view of the band portion of the blade of the multi-blade cutter of the present invention, Fig. 2 is a cross-sectional view of the band portion with diamond powder embedded in the soft material surface portion of the band surface, and Fig. FIG. 3 is a sectional view of a band portion of a blade of a multi-blade cutting machine showing another embodiment of the present invention, and FIG. 4 is a partially omitted perspective view of the blade of a multi-blade cutting machine. 10... Band, 12... Spacer. Patent applicant Co., Ltd. Representative Hirabayashi Actual agent (7762) Patent attorney Figure 1 Figure 2
Claims (1)
各バンドの側壁間に一定の空隙を設けて、それぞれ起立
させて平行に並べてなる多刃式切断機のブレードにおい
て、被加工物中に侵入させる各バンドの端縁部両脇の表
面部分に沿ってダイヤモンド等の硬質粉末を埋込み可能
な柔軟材を薄板状に被着してなる多刃式切断機のブレー
ド。 2、被加工物内に侵入させる各バンドの端縁部両脇の表
面部分に沿ってダイヤモンド等の硬質粉末を埋込み可能
な柔軟材を薄板状に被着した複数枚の薄板状のバンドを
、その隣接する各バンドの側壁間に一定の空隙を設けて
それぞれに起立させて平行に並べて多刃式切断機のブレ
ニドを構成し、このブレードを被加工物表面に沿って往
復運動させると同時に、ダイヤモンド等の硬質粉末を混
入した研削液を被加工物の切断加工箇所に適宜供給し、
切断加工中に被加工物中の切断部内壁をブレード中の各
バンド側壁が押圧する力を利用して研削液中の硬質粉末
を上記の各バンド表面部分の柔軟材表面に埋込みつつ、
この硬質粉末を埋込んだ各バンドの柔軟材の表面部分を
用いて被加工物を薄板状にスライシングしたり溝入れ加
工することを特徴とする多刃式切断機のブレードの使用
方法。[Claims] 1. A multi-blade cutting machine in which a plurality of thin plate-shaped grinding bands are arranged in parallel in an upright manner with a certain gap between the side walls of each adjacent band. A multi-blade cutting machine in which a thin plate of flexible material into which hard powder such as diamond can be embedded is applied along the surface of both sides of the edge of each band that penetrates into the workpiece. blade. 2. A plurality of thin plate-like bands are coated with a thin plate-like flexible material into which hard powder such as diamond can be embedded along the surface portions on both sides of the edge of each band to be penetrated into the workpiece. A certain gap is provided between the side walls of each adjacent band, and each band is made to stand up and lined up in parallel to form a blend of a multi-blade cutting machine, and at the same time, the blade is reciprocated along the surface of the workpiece. Grinding fluid mixed with hard powder such as diamond is appropriately supplied to the cutting part of the workpiece,
During the cutting process, the hard powder in the grinding fluid is embedded into the flexible material surface of each band surface part by utilizing the force of the side walls of each band in the blade pressing against the inner wall of the cutting part in the workpiece,
A method of using a blade of a multi-blade cutting machine characterized by slicing or grooving a workpiece into a thin plate using the surface portion of the flexible material of each band in which the hard powder is embedded.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11354984A JPS60259368A (en) | 1984-06-01 | 1984-06-01 | Blade for multi-blade cutter and its application |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11354984A JPS60259368A (en) | 1984-06-01 | 1984-06-01 | Blade for multi-blade cutter and its application |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60259368A true JPS60259368A (en) | 1985-12-21 |
Family
ID=14615118
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11354984A Pending JPS60259368A (en) | 1984-06-01 | 1984-06-01 | Blade for multi-blade cutter and its application |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60259368A (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5214873A (en) * | 1975-07-25 | 1977-02-04 | Sony Corp | Method of fixing parts to printed substrate |
-
1984
- 1984-06-01 JP JP11354984A patent/JPS60259368A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5214873A (en) * | 1975-07-25 | 1977-02-04 | Sony Corp | Method of fixing parts to printed substrate |
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