JPS60221133A - Pitch regulation equipment of corrugated fin - Google Patents
Pitch regulation equipment of corrugated finInfo
- Publication number
- JPS60221133A JPS60221133A JP7826584A JP7826584A JPS60221133A JP S60221133 A JPS60221133 A JP S60221133A JP 7826584 A JP7826584 A JP 7826584A JP 7826584 A JP7826584 A JP 7826584A JP S60221133 A JPS60221133 A JP S60221133A
- Authority
- JP
- Japan
- Prior art keywords
- pitch
- fin
- corrugated
- corrugated fin
- forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/04—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
Description
【発明の詳細な説明】
技術分野
本発明は熱交換器等に使用されるコルゲートフィンのピ
ッチ調整装置に関する。DETAILED DESCRIPTION OF THE INVENTION Technical Field The present invention relates to a pitch adjusting device for corrugated fins used in heat exchangers and the like.
従来技術
熱交換器尋に使用されるコルゲートフィンは、コイル状
に巻かn九7−1材を、互に噛合うように配置した一対
の成形歯車に連続して送9込み、次工程でコルゲートピ
ッチt−p+整しながら成形するものであるが、従来の
コルゲートピッチ調整装置には種々の欠点があった。Conventional corrugated fins used in heat exchangers are made by rolling N97-1 material into a coil and feeding it continuously through a pair of forming gears arranged so as to mesh with each other. Although molding is performed while adjusting the corrugate pitch t-p+, conventional corrugate pitch adjusting devices have various drawbacks.
第1図は従来例を示し、こ八を説明すると% l。FIG. 1 shows a conventional example.
lは成形歯車であって、λは7−1材である。フープ材
コは例えは巾50am以下、厚さくLl ws以下とい
うような寸法で、Cu、或いはCu 合金、AJ或いは
M脅金等のよ5な熱伝導率の良い材料が用いられる。そ
して、このツー1材λを成形歯車l。1 is a molded gear, and λ is a 7-1 material. The hoop material has dimensions such as, for example, a width of 50 am or less and a thickness of Llws or less, and is made of a material with good thermal conductivity such as Cu, Cu alloy, AJ or M metal, etc. Then, this tool 1 material λ is molded into a gear l.
lの噛合部を通過させてコルゲートフィン3に加工成形
する。The corrugated fins 3 are processed and formed by passing through the meshing portions of 1 and 3.
しかして、上述のようにコルゲートフィン3は成形歯車
/、/の噛合部にフープ材コを噛み込ませてコルゲート
状にするものであるから、フルゲートピッチは成形歯車
/、/の歯のピッチにより足まる。しかし、歯車のピッ
チは、2枚の成形歯車/、/が噛合して相互に回転運動
するためにa歯の高さに対して一定の関係を保つ必要が
あり、例えば櫛歯状のごとく歯の高さに対比してピッチ
1に極度に小さいものとすることはできない。As mentioned above, since the corrugated fin 3 is made into a corrugated shape by inserting hoop material into the meshing part of the formed gears /, /, the full gate pitch depends on the pitch of the teeth of the formed gears /, /. It's enough. However, the pitch of the gear needs to maintain a constant relationship with the height of the a tooth in order for the two molded gears /, / to mesh and rotate with each other. The pitch cannot be extremely small compared to the height of .
このため、成形歯車/、/で加工成形されたコルゲート
フィンJ’ks次の工程において、断面コ字状で上方が
開口しているか、或いは断面日宇状で四方が鳥かれた管
状のフィンガイド弘で受け、かつ、軸!を中心として反
時計方向の回転力を与えた調整板tでコルゲートフィン
3を押見込み、成形歯車/、/との間で圧縮してコルゲ
ートピッチを縮め、こnによりピッチが小さく、櫛歯状
のコルゲートフィンJt−成形する。For this reason, in the next step, the corrugated fin J'ks processed and formed by the forming gear /, / is made into a tubular fin guide with a U-shaped cross section and an opening at the top, or a tubular fin guide with a U-shaped cross section and beveled edges on all sides. Receive it in Hiroshi, and the axis! The corrugated fin 3 is pressed down by the adjustment plate t which applies a rotational force in the counterclockwise direction around Corrugated fin Jt-molding.
上記において、コルゲートピッチの!!I4整は、調整
板ぶを回動支持したベルクランク7に張架したばねtの
引張り強度Vi−ミー調整ボルト用いて調整し、調整板
4がコルゲートフィン3t−押え込む方を加減して調整
する。このコルゲートフィンJは弾性復元力を有してい
るから、i!14整板6t−通過すると多少ピッチは大
きくなるが、調整ボルト/。In the above, corrugated pitch! ! I4 adjustment is done by adjusting the tensile strength of the spring t tensioned on the bell crank 7 that rotatably supports the adjustment plate using the Vi-me adjustment bolt, and adjusting the direction in which the adjustment plate 4 presses the corrugated fin 3t. do. Since this corrugated fin J has elastic restoring force, i! 14 Adjusting plate 6t - The pitch will be slightly larger after passing through, but the adjustment bolt /.
を調整することによってコルゲートピッチの調整ができ
る。10は調整ボルト2′kllA会するねじ孔を有す
るL形の取付金具、//はロックナツト、7.2は取付
金具70の取付壁である。Corrugate pitch can be adjusted by adjusting . Reference numeral 10 designates an L-shaped mounting bracket having a threaded hole that fits the adjustment bolt 2'kllA, // a lock nut, and 7.2 a mounting wall for the mounting bracket 70.
しかるに、上記のコルゲートピッチ調整方法には次の問
題点があった。However, the above corrugate pitch adjustment method has the following problems.
■ III!]豊ボルトタにより、所期のピッチを成形
するためにi&通状態に調整した後に、ロックナツト/
−2を締付けると、L形取付金A10の螺合部(つまp
1螺合ねじ孔部)の遊び分だけ調整ボルトタが引張られ
て、それだけはね張力を増すために、調整状態が変って
しまう。とはいえ予めロックナツト締伺による影響力會
考属に入nて調整ボルトタを調整することは実際上至難
のわざである。■III! ] After adjusting the I&T state using the Yutaka bolter to form the desired pitch, the lock nut/
-2, the threaded part of the L-shaped mounting bracket A10 (tab p
The adjustment bolt is pulled by the amount of play in the screw hole (1 screw hole), which increases the spring tension and changes the adjustment state. However, it is actually extremely difficult to adjust the adjustment bolt by entering into the influence group by tightening the lock nut in advance.
■ 調整板6がコルゲートフィンJvr押え込む力を強
くすると、コルゲート部必i傾いてし1い欠陥製品とな
る。■ If the force with which the adjusting plate 6 presses the corrugated fin Jvr is increased, the corrugated part will inevitably tilt, resulting in a defective product.
■ さらに、成形速度を早くするとコルゲートピッチが
不揃となる。こnは、調整板ぶがコルゲートフィンJか
ら繰返し受けるカによる振動数と、ばねlコ、ベルクラ
ンク7、調整板を等から成る振動系の固有振動数との関
係により、両振動数にずれが生じる。っiり、調整板ぶ
の振動がフィンピッチの移動に追従し@nないためであ
る。■ Furthermore, if the molding speed is increased, the corrugate pitch becomes irregular. This is due to the relationship between the frequency of vibration caused by the force that the adjustment plate repeatedly receives from the corrugated fin J, and the natural frequency of the vibration system consisting of the spring 1, the bell crank 7, the adjustment plate, etc. occurs. This is because the vibration of the adjustment plate does not follow the movement of the fin pitch.
発明の目的
本発明は上記従来の■、■、■の欠点を改良したもので
、成形速腿に関係なく%フィンピッチを容易に、しかも
正確に調整できる新規な装置を提供することを目的とす
る。Purpose of the Invention The present invention improves the above-mentioned drawbacks of the conventional methods (1), (2), and (3), and aims to provide a new device that can easily and accurately adjust the % fin pitch regardless of the molding speed. do.
発明の概歎
上記目的t−s成するため、本発明に係るコルゲ−トフ
インのピッチ調整装置は、成形歯車から送力出され、フ
ィンガイドを移動中のコルゲートフィンの折返し上下端
面に、適宜スピードで駆動するように設けたベルトti
触させ、コルゲートフィンの送力出しのスピードを任意
にtj!Iして、コルゲートピッチヲ調整できるように
構成したものである。Summary of the Invention In order to achieve the above-mentioned object, the corrugated fin pitch adjusting device according to the present invention applies force from a forming gear to the folded upper and lower end surfaces of a corrugated fin that is moving through a fin guide at an appropriate speed. A belt ti installed to be driven by
touch the corrugated fin, and adjust the speed of the corrugated fin's feeding force arbitrarily! It is constructed so that the corrugate pitch can be adjusted.
実施例
つぎに、第2図、第3図、第4図を参照して不発明の詳
細な説明する。Embodiments Next, the invention will be described in detail with reference to FIGS. 2, 3, and 4.
第2図において、成形歯車1.lの噛仕部にフープ材2
t−噛み込ませ、成形されたコルゲートフィン3t−断
面が口字状またはコ字状のフィンガイド弘によって送り
出す構成は従来と同様である。In FIG. 2, formed gear 1. Hoop material 2 on the connecting part of l
The configuration in which the molded corrugated fins 3T are fed out through a fin guide having an opening-shaped or U-shaped cross section is the same as the conventional one.
−26は一方の成形歯車lを駆動するモータであ4しか
して、本発明にお員ては、例えばフィンガイド≠の一部
に切欠@m/ J Vl−形成して、そこに一対の弾性
ベル)/4t、/4(からなるコルゲートピッチ調整装
置27を設ける。-26 is a motor that drives one of the molded gears 4. However, in the present invention, for example, a notch is formed in a part of the fin guide≠, and a pair of elastic A corrugated pitch adjustment device 27 consisting of a bell)/4t and a /4 is provided.
該;ルグートビツチVSa*装置1lJ7の詳細は第3
図に示すとおりであり、弾性ベルト/44./弘はそ几
ぞn駆動輪/!、従動輪/jaと、複数の案内輪λ≠に
よってエンドレスに張設すしてオリ、各弾性ベルト/4
t、/#はコルゲートフィンJを中心として対象配置に
、すなわち、コルゲートフィンJの走行方向に垂直な上
下部に対向して設は該コルゲートフィンJの両端t−釉
<挾持するごとく接触させて込る。この上下の弾性ベル
トノ弘。The details of Lugutovich VSa* device 1lJ7 can be found in Part 3.
As shown in the figure, elastic belt/44. /Hiroha is the driving wheel/! , a driven wheel /ja and a plurality of guide wheels λ≠, each elastic belt is stretched endlessly.
t, /# are arranged symmetrically with the corrugated fin J at the center, that is, facing the upper and lower parts perpendicular to the running direction of the corrugated fin J, so that both ends of the corrugated fin J are in contact with each other as if being held between the t and glaze. Enter. This upper and lower elastic belt.
l≠は夫々上下方向に位置調整ができるように設けてあ
シ、したがって%コルゲートフィンJO高さによシ適宜
調整し、かつコルゲートフィン挟持圧力ta箔に調整す
ることができる。l≠ is provided so that the position can be adjusted in the vertical direction, so that it can be adjusted appropriately according to the height of the corrugated fin JO, and the corrugated fin clamping pressure can be adjusted to ta foil.
第4図には弾性ベル)/4<、/4(の連動機構の一例
を示したのでこ九を説明すると、/7はベース2/上に
設置した駆動モータ、ltは減速機でその内部に収納し
た減速歯爪群−2−2は連結軸/jを介して駆動モータ
17と連動しており、減速機itからは上下に自在継手
を介して出方軸λOf引出してギヤボックスlり内に配
設し、該出力軸−〇にはそnぞfL@2Jf連結し、該
軸コよt駆動輪/Jに連結している。Figure 4 shows an example of the interlocking mechanism of elastic bells)/4< and /4(. The reduction tooth claw group-2-2 housed in is linked with the drive motor 17 via a connecting shaft /j, and the output shaft λOf is pulled out from the reduction gear IT via a vertical universal joint and connected to the gear box l. The output shaft is connected to the output shaft 〇, and the output shaft 〇 is connected to the drive wheel t.
つ′!2カ、上記のように構成することにょシ、一つの
駆動モータ17により、上下の弾性ベルト/44./4
tの各駆動輪/!?、/jは個々にしかも同期して駆動
されるので、コルゲートフィンJが傾斜するようなこと
がない。また、弾性ベルト/4’、/#は弾性に富んだ
ものが望ましいことは勿論であるが、コルゲートフィン
3と接触する側には必要に応じて突片l弘a、/グa・
・・1!−所足間隔をおいて、該突片llaがコルゲー
トフィン3の凹部に喰−込むように設け、積極的な滑り
防止策を施してもよい。Tsu'! 2. By constructing the structure as described above, one drive motor 17 drives the upper and lower elastic belts/44. /4
Each driving wheel of t/! ? , /j are driven individually and synchronously, so there is no possibility that the corrugated fins J will be tilted. It goes without saying that elastic belts /4', /# are preferably highly elastic, but protrusions lhia, /ga,
...1! - The protrusions lla may be provided at certain intervals so as to bite into the recesses of the corrugated fins 3 to provide an active anti-slip measure.
上記において、突片ll&がコルゲートフィン3の山部
と一致したとしても一ベルト3が弾性に富んでいるから
、ベルト側が凹みまた、コルゲートフィン!側もきわめ
て薄物であるから突片/4Aaの前か後かに弾性変形し
易い方へ逃け、以てベルト!参とコルゲートフィン3と
の間の滑りを無くし、且つ、コルゲートフィンに永久変
形を生じさせな−ようにすることかできる。In the above, even if the protruding piece ll& coincides with the peak of the corrugated fin 3, since the belt 3 is highly elastic, the belt side will be dented and the corrugated fin! The side is also extremely thin, so move it to the front or rear of the protrusion/4Aa, which is more likely to be elastically deformed, and then use the belt! It is possible to eliminate slippage between the fins and the corrugated fins 3, and to prevent permanent deformation of the corrugated fins.
しかして、成形歯車lの刻み円周e VA eベルト速
度vi−■−としたとlk t MA” VBであれば
コルゲートピッチは成形歯車ピッチに等しく(厳密には
弾性復元力によりコルゲートピッチは成形歯車ピッチよ
り大きくなる)、Va>V艶であれば、その程度により
コルゲートピッチは小さくなシ、逆にVa<Veであれ
ばコルゲートピッチは成形歯車ピッチよりも大きくなる
。なお成形歯車lの駆動モーターtと弾性ベルトl昼の
駆動モータ17との速度比率はゲイジスイッチ又は可変
抵抗器等の周知手段により一定に制御し、かつ調節する
ものである。Therefore, if the increment circumference of forming gear l is e VA e belt speed vi-■-, then lk t MA'' VB, the corrugated pitch is equal to the forming gear pitch (strictly speaking, due to the elastic restoring force, the corrugated pitch is If Va > V gloss, the corrugated pitch will be smaller depending on the degree of gloss. Conversely, if Va < Ve, the corrugated pitch will be larger than the formed gear pitch. Note that the driving of the formed gear l The speed ratio between the motor t and the driving motor 17 for the elastic belt 1 is controlled and adjusted to a constant value by known means such as a gauge switch or a variable resistor.
発明の効果
以上の通9であり、本発明によると次のような諸効果が
ある。Effects of the Invention As stated above, the present invention has the following effects.
■ コルゲートピッチ調整ベルトの速度と成形歯車によ
る成形速度との比率を任意に調整することによって、コ
ルゲートピッチの調整をするから、従来のように調整ボ
ルトで調整後ロックナツトを締付けるときy4整状態が
変ってしまう等の問題は起らない、とくに、コルゲート
フィンの成形速度に対する弾性ベルト速度の調整線、夫
々の駆動モータ間の回転速度比率設定器(ゲイジスイッ
チによって比率設定をし・趨変換tしてもよい)を調整
するのみで行なうことができ、ダイヤルを回わし、或い
はゲイジスイッチを調整するのでよいから、熟練を賛さ
す、誰nにでもできる。■ Corrugate pitch adjustment The corrugate pitch is adjusted by arbitrarily adjusting the ratio between the speed of the belt and the forming speed of the forming gear, so when tightening the lock nut after adjustment with the adjustment bolt as in the past, the y4 alignment condition will change. In particular, the adjustment line of the elastic belt speed with respect to the forming speed of the corrugated fin, the rotation speed ratio setting device between each drive motor (ratio setting with a gauge switch, trend conversion t) This can be done by simply adjusting the gauge (which is good) by turning a dial or adjusting a gauge switch, so anyone can do it, regardless of their level of skill.
■ 従来は、調整板によシコルゲートフィンを斜め方向
に押えていたのに対して、不発明によると弾性ベル)1
用いて走行方向に垂直な方向で押え成形速度に対する弾
性ベルトの速度tIIl!II整してコルゲートピッチ
の調整をするものであるからフルゲート部が傾いてしま
うという問題がない。■ Conventionally, the scorgate fin was held diagonally by an adjustment plate, but according to the invention, an elastic bell) 1
The speed tIIl of the elastic belt with respect to the presser forming speed in the direction perpendicular to the running direction is calculated using: Since the corrugated pitch is adjusted by adjusting the corrugated pitch, there is no problem of the full gate part being tilted.
■ 成形速度よシも弾性ベルトの速度を早くすることに
より、成形歯車ピッチよりも大きなコルゲートピッチの
コルゲートフィンの製作が可能となる(従来のものでは
、成形歯車ピッチより小さなコルゲートピッチは作nて
も大きなもの2作ることはできなかった)。■ By increasing the speed of the elastic belt as well as the forming speed, it is possible to manufacture corrugated fins with a corrugated pitch larger than the formed gear pitch (conventional fins do not have a corrugated pitch smaller than the formed gear pitch). I couldn't even make two big ones).
■ ばね、ベルクランク%調整板等から成る撮動系がな
いから、成形速度?早くしても従来のように調整板が不
安定な動1 t−L、時には浮き上って調整板の先端が
コルゲートフィンから離れてしまう等のことからコルゲ
ートピッチが不揃になってしまい、一定のピッチのコル
ゲートフィンが得られないなどの問題が生じない。した
がって、主層速度の大幅な向上が可能となる。つま力、
従来は一般的に50m1mIn程腿が限界でセル以上生
産速度を上げることができなかったものを、不発明によ
ると200m/min 程度に昇速しても安定な品質の
コルゲートフィン?得ることができたもので、生並速度
線4倍もスピードアップし丸ものである。■ Since there is no imaging system consisting of springs, bell crank % adjustment plates, etc., is there a problem with the molding speed? Even if it is fastened, the adjustment plate is unstable like in the past, and sometimes it lifts up and the tip of the adjustment plate separates from the corrugate fin, resulting in uneven corrugate pitch. Problems such as not being able to obtain corrugated fins with a constant pitch do not occur. Therefore, it is possible to significantly improve the main layer speed. Tsume power,
In the past, it was generally impossible to increase the production speed beyond the cell due to the limit of 50 m/min, but according to the invention, corrugate fins are of stable quality even when the speed is increased to about 200 m/min? What I was able to obtain is a round one that speeds up four times the normal speed line.
第1図は従来のコルゲートフィンのピッチ調整装置の説
明図、第2図は不発明に係るピッチ調整装置の全体iS
l!明図、昆3図はピッチ―整装置の詳細図−第4図は
動力伝達機構の説明図である。
l・・・成形歯車、λ・・・7−1材、3・・・コルゲ
ートフィン、/4A・−・弾性ベルト、iz−駆動輪、
/!a・・・従動輪。
第1図
;2
第2図
ゝ14a
第4図
4FIG. 1 is an explanatory diagram of a conventional corrugated fin pitch adjustment device, and FIG. 2 is an overall iS of the pitch adjustment device according to the invention.
l! Figures 3 and 3 are detailed views of the pitch adjustment device, and Figure 4 is an explanatory view of the power transmission mechanism. l...molded gear, λ...7-1 material, 3...corrugated fin, /4A...elastic belt, iz-drive wheel,
/! a... Driven wheel. Figure 1; 2 Figure 2 14a Figure 4 4
Claims (1)
が形成さnて連続して送り出さnる構成において、該成
形歯車の前方位置において、コルゲートフィンの両端i
k適適正圧挾持する無端の弾性ペル)1対向して設け、
該弾性ベルトは駆動輪と従動輪に掛けられていて所足の
スピードで駆動可能に構成さnたことを特徴とするコル
ゲートフィンのピッチ調整装置・(XI) In a configuration in which corrugated fins are formed from two materials and continuously fed out, both ends of the corrugated fins are placed at the front position of the formed gear.
k (endless elastic pels for proper pressure clamping) 1 are provided facing each other,
A corrugated fin pitch adjustment device characterized in that the elastic belt is placed around a driving wheel and a driven wheel so that it can be driven at a sufficient speed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7826584A JPS60221133A (en) | 1984-04-18 | 1984-04-18 | Pitch regulation equipment of corrugated fin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7826584A JPS60221133A (en) | 1984-04-18 | 1984-04-18 | Pitch regulation equipment of corrugated fin |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60221133A true JPS60221133A (en) | 1985-11-05 |
Family
ID=13657146
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7826584A Pending JPS60221133A (en) | 1984-04-18 | 1984-04-18 | Pitch regulation equipment of corrugated fin |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60221133A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002254113A (en) * | 2001-02-27 | 2002-09-10 | Toyo Radiator Co Ltd | Method and apparatus for manufacturing corrugated fin |
CN103831364A (en) * | 2014-03-04 | 2014-06-04 | 天津市工具研究所有限公司 | Online wave pitch adjusting device for high-speed aluminum fin rolling machine |
US20180200779A1 (en) * | 2015-07-16 | 2018-07-19 | Dbk David + Baader Gmbh | Corrugated fin element |
-
1984
- 1984-04-18 JP JP7826584A patent/JPS60221133A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002254113A (en) * | 2001-02-27 | 2002-09-10 | Toyo Radiator Co Ltd | Method and apparatus for manufacturing corrugated fin |
CN103831364A (en) * | 2014-03-04 | 2014-06-04 | 天津市工具研究所有限公司 | Online wave pitch adjusting device for high-speed aluminum fin rolling machine |
US20180200779A1 (en) * | 2015-07-16 | 2018-07-19 | Dbk David + Baader Gmbh | Corrugated fin element |
US10875078B2 (en) * | 2015-07-16 | 2020-12-29 | Dbk David + Baader Gmbh | Corrugated fin element |
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