JPS60206565A - Welding method of welded flange inserted to pipe - Google Patents
Welding method of welded flange inserted to pipeInfo
- Publication number
- JPS60206565A JPS60206565A JP6290884A JP6290884A JPS60206565A JP S60206565 A JPS60206565 A JP S60206565A JP 6290884 A JP6290884 A JP 6290884A JP 6290884 A JP6290884 A JP 6290884A JP S60206565 A JPS60206565 A JP S60206565A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- flange
- welding
- elastic member
- welded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
- B23K9/0288—Seam welding; Backing means; Inserts for curved planar seams for welding of tubes to tube plates
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
【発明の詳細な説明】
本発明はパイプさし込み溶接フランジの溶接方法に係シ
、特にパイプ内部の空隙を閉塞できる溶接方法に関する
っ
一般に高圧油圧配管、特にサーボ油圧配管にはさし込み
溶接フランジのパイプが使用される。このさし込み溶接
フランジの溶接方法は第1図に示す如く、パイプ2をフ
ランジ4にあらかじめ設けられた円形切欠き段部6に挿
入し両者の外側接触部を溶接するのであるが、パイプ2
の先端8とフランジの切欠き段部6の段壁10が密着し
ていると、溶接後に溶接部12に残留応力が発生し、装
置の稼動後、配管に生じる振動などによって溶接部12
に割れ等の欠陥が起シやすく大きな事故の原因となる場
合がある。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of welding a pipe socket weld flange, and more particularly to a welding method capable of closing the void inside the pipe.The present invention relates to a welding method for welding a pipe socket weld flange, and in particular to a welding method capable of closing a gap inside the pipe. Flange pipes are used. As shown in Fig. 1, the welding method for this socket weld flange involves inserting the pipe 2 into a circular notch step 6 previously provided in the flange 4 and welding the outer contact portions of the two.
If the tip 8 of the flange and the stepped wall 10 of the notch stepped portion 6 of the flange are in close contact, residual stress will occur in the welded portion 12 after welding.
Defects such as cracks are likely to occur, which may cause major accidents.
この対策として、従来第2図に示す如くパイプ2の先端
8と7ランク40段壁lOを密着させず隙間14を確保
して溶接を行い、溶接部12に残留応力を発生させない
方法がある。しかし、この方法では隙間14に塵埃16
が入シやすく、施工後に油清浄夏確保のだめにフジッシ
ングを行うと、かえって隙間14に微少な塵埃16が入
シ、フラッシング時間の延長を招いた9、あるいは稼動
後に隙間14に入っていた塵埃16が油中に混入しサー
ボ弁等の精密油圧機器の故障を引起す原因となる欠点が
ある。As a countermeasure against this, there is a conventional method, as shown in FIG. 2, in which the tip 8 of the pipe 2 and the 7-rank 40-step wall 10 are not brought into close contact with each other, but a gap 14 is maintained during welding, so that residual stress is not generated in the welded portion 12. However, with this method, dust 16 is present in the gap 14.
If flushing was performed after construction to ensure oil cleanliness, a small amount of dust 16 would enter the gap 14, prolonging the flushing time9, or dust 16 that had entered the gap 14 after operation. The disadvantage is that it can get mixed into the oil and cause failures in precision hydraulic equipment such as servo valves.
また、別の対策として、第3図に示す如く隙間14を閉
塞するため内面溶接18を実施する方法もめるが、この
方法は作業工数が約2倍となシ工事工程およびコストの
面で大きな負担となる問題がある。Another countermeasure is to perform internal welding 18 to close the gap 14 as shown in Fig. 3, but this method requires about twice the number of man-hours and is a big burden in terms of construction process and cost. There is a problem.
本発明の目的は上記従来技術の問題点を解決し、残留応
力、塵埃による問題が起らないパイプさし込み溶接フラ
ンジの簡易な溶接方法を提供するにある。SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems of the prior art and to provide a simple welding method for pipe insertion welding flanges that does not cause problems due to residual stress and dust.
本発明の要旨とするところは次の如くである。The gist of the present invention is as follows.
すなわち、パイプをフランジの円形切欠き段部ζ二挿入
して該パイプとフランジの外側接触部を溶接するパイプ
さし込み溶接フランジの溶接方法において、前記パイプ
の先端とフランジ切欠き段部の段壁との間にリング状の
弾性部材を介在させて該パイプを切欠き段部に挿入する
工程を有して成ることを特徴とするパイプさし込み溶接
フランジの溶接方法で)る。That is, in a pipe insertion welding flange welding method in which a pipe is inserted into a circular notch step ζ2 of a flange and the outer contact portion of the pipe and flange is welded, the tip of the pipe and the step of the flange notch step are welded. A method for welding a pipe insertion welding flange, which comprises the step of inserting the pipe into the notch step with a ring-shaped elastic member interposed between the pipe and the wall.
本発明の詳細を図示の実施例により説明する。The details of the invention will be explained with reference to the illustrated embodiments.
まず、第4図に示す如くステンレス鋼の薄板をプレス成
形によシリング状の弾性部材20(二加工し、第5図、
第6図に示す如くフランジ4の切欠き段部の段壁10に
弾性部材20をはめ、次にパイプ2を挿入してパイプ2
とフランジ4の外部接触部を溶接する。本実施例におい
ては、パイプ2の先端8と7う/ジ4の切欠き段部6の
段壁10の間にはリング状の弾性部材20が介在して図
示の如く隙間14を閉塞しておシ、溶接後に溶接部工2
が収縮しても弾性部材20は第4図、第6図に示す如き
形状をしているので若干変形してその収縮を吸収し、溶
接部12には大きな残留応力が発生しない。本溶接法で
は弾性部材20が隙間14を閉塞して塵埃の滞溜を防止
し残留応力の問題もなく、溶接方法もは埋従来と同程度
の施工負荷で実施できた。First, as shown in FIG. 4, a thin stainless steel plate is press-formed into a shilling-shaped elastic member 20 (see FIG. 5,
As shown in FIG. 6, the elastic member 20 is fitted into the step wall 10 of the notch step of the flange 4, and then the pipe 2 is inserted.
and the external contact portion of the flange 4 are welded. In this embodiment, a ring-shaped elastic member 20 is interposed between the tip 8 of the pipe 2 and the step wall 10 of the notch step 6 of the seventh ridge 4 to close the gap 14 as shown in the figure. Oshi, welding part 2 after welding
Even if the elastic member 20 contracts, since the elastic member 20 has a shape as shown in FIGS. 4 and 6, it deforms slightly to absorb the contraction, and no large residual stress is generated in the welded portion 12. In this welding method, the elastic member 20 closes the gap 14 to prevent the accumulation of dust, there is no problem of residual stress, and the welding method can be carried out with the same construction load as the conventional welding method.
上記の実施例においては、リング状の弾性部材20は第
4図の如き形状にプレス加工することによつ【弾性を有
しているが、本発明で使用するりング状の弾性部材20
は部材自身が弾性を有する 。In the above embodiment, the ring-shaped elastic member 20 is pressed into the shape shown in FIG.
The member itself has elasticity.
場合も同様な効果をあげることができる。すなわち、第
7図に示す如く弾性を有する樹脂リング裂の弾性部材2
0Aをパイプ2の先端8と7ジンジ4の段壁10との隙
間14に介在させて溶接することによっても、塵埃を防
止し残留応力による割れを防止することができる。A similar effect can be achieved in this case. That is, as shown in FIG. 7, an elastic member 2 having elastic resin ring fissures
Dust can be prevented and cracking due to residual stress can also be prevented by welding the 0A through the gap 14 between the tip 8 of the pipe 2 and the step wall 10 of the 7-zinge 4.
本発明は上記実施例からも明らかな如く、)くイブの先
端とフランジの切欠き段部の段壁の間にリング状の弾性
部材を介在させてノ(イブをフランジの切欠き段部に挿
入し、その後パイプとフレンジの外側接触部を溶接する
ことによって、tlは従来と同一程度の溶接負荷でフラ
ンジ溶接部の破損、油圧配管内の塵埃による汚染塵埃に
よる精密油圧機器故障等の問題点を解消する効果をあげ
ることができた。As is clear from the above-mentioned embodiments, the present invention has a ring-shaped elastic member interposed between the tip of the tube and the step wall of the step of the notch of the flange. By inserting the pipe and then welding the outer contact part of the pipe and flange, TL eliminates problems such as damage to the flange weld and failure of precision hydraulic equipment due to contamination by dust in the hydraulic piping with the same welding load as before. We were able to achieve the effect of eliminating the problem.
第1図は従来のさし込み溶接方法を示す断面図、第2図
および第3図はいずれも従来の改善されたさし込み溶接
法を示す断面図、第4図は本発明実施例のリング状弾性
部材を示す斜視図、第5図は本発明の溶接法を示す断面
図、第6図は本発明実施例における弾性部材の状況を示
す部分拡大断面図、第7図は本発明の弾性部材のその他
の実施態様を示す断面図である。
2・・・パイプ 4・・・フランジ
6・・・円形切欠き段部 8・・・)くイブの先端10
・・・切欠き段部の段壁 12・・・溶接部20.2O
A・・・弾性部材
代理人 弁理士 中 路 武 雄
第1図 第2図
第3如FIG. 1 is a cross-sectional view showing a conventional socket welding method, FIGS. 2 and 3 are cross-sectional views showing a conventional improved socket welding method, and FIG. 4 is a cross-sectional view showing a conventional socket welding method. FIG. 5 is a perspective view showing a ring-shaped elastic member, FIG. 5 is a cross-sectional view showing the welding method of the present invention, FIG. 6 is a partially enlarged cross-sectional view showing the state of the elastic member in an embodiment of the present invention, and FIG. It is a sectional view showing other embodiments of an elastic member. 2...Pipe 4...Flange 6...Circular notch step 8...) Tip of pipe 10
... Step wall of notch step section 12 ... Welding section 20.2O
A...Elastic member agent Takeo Nakaji, patent attorney Figure 1 Figure 2 Figure 3
Claims (1)
該パイプとフランジの外側接触部を溶接するパイプさし
込み溶接フランジの溶接方法において、前記パイプの先
端とフランジ切欠き段部の段壁との間にリング状の弾性
部材を介在させて該パイプを切欠き段部に挿入する工程
を有して成ることを特徴とするパイプさし込み溶接フラ
ンジの溶接方法。(1) In a pipe insertion welding flange welding method in which a pipe is inserted into a circular notch step of a flange and the outer contact portion of the pipe and flange is welded, the tip of the pipe and the step of the flange notch are welded. A method for welding a pipe insertion welding flange, comprising the step of inserting the pipe into a notch step with a ring-shaped elastic member interposed between the pipe and the wall.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6290884A JPS60206565A (en) | 1984-03-30 | 1984-03-30 | Welding method of welded flange inserted to pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6290884A JPS60206565A (en) | 1984-03-30 | 1984-03-30 | Welding method of welded flange inserted to pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60206565A true JPS60206565A (en) | 1985-10-18 |
Family
ID=13213819
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6290884A Pending JPS60206565A (en) | 1984-03-30 | 1984-03-30 | Welding method of welded flange inserted to pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60206565A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11104865A (en) * | 1997-10-03 | 1999-04-20 | Denso Corp | Welding and welding structure |
CN106312345A (en) * | 2016-09-20 | 2017-01-11 | 北京工业大学 | Device for applying prestress |
-
1984
- 1984-03-30 JP JP6290884A patent/JPS60206565A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11104865A (en) * | 1997-10-03 | 1999-04-20 | Denso Corp | Welding and welding structure |
CN106312345A (en) * | 2016-09-20 | 2017-01-11 | 北京工业大学 | Device for applying prestress |
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