JPS60194010A - Method and device for conveying treating material for continuous heat treating furnace - Google Patents
Method and device for conveying treating material for continuous heat treating furnaceInfo
- Publication number
- JPS60194010A JPS60194010A JP4915184A JP4915184A JPS60194010A JP S60194010 A JPS60194010 A JP S60194010A JP 4915184 A JP4915184 A JP 4915184A JP 4915184 A JP4915184 A JP 4915184A JP S60194010 A JPS60194010 A JP S60194010A
- Authority
- JP
- Japan
- Prior art keywords
- treated
- hearth surface
- hearth
- continuous heat
- heat treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/005—Furnaces in which the charge is moving up or down
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Tunnel Furnaces (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、連続熱処理炉の処理材搬送方法とその装置に
関するもので、詳しくは、鋼片や鋼板の加熱および熱処
理プロセス用設備、素材の焼結設備、化学原料の加熱お
よび冷却設備などにおいて、処理材を連続的に移送しな
がら熱処理をする工業炉(Cおける処理材の搬送方法と
その装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for conveying treated materials in a continuous heat treatment furnace and an apparatus therefor. This article relates to a method and apparatus for transporting processing materials in an industrial furnace (C) in which processing materials are heat-treated while being continuously transported in heating and cooling equipment.
連続熱処理炉は、バッチ式熱処理炉に比較して、生産性
および経済性が優れているので、従来から多用されてい
る。しかし、従来の連続熱処理炉は、その炉床が水平に
設けられているので、その炉床上での処理材の搬送手段
に多くの問題を有しており、とくに、処理材を高温に加
熱するだめの工業炉では、その高温のために多くの問題
を有している。Continuous heat treatment furnaces have been widely used since they are superior in productivity and economy compared to batch type heat treatment furnaces. However, since the hearth of the conventional continuous heat treatment furnace is installed horizontally, there are many problems with the means of transporting the treated material on the hearth, especially when heating the treated material to high temperatures. Industrial furnaces have many problems due to their high temperatures.
従来の連続熱処理炉における水平炉床上での処理材の搬
送手段の代表的なものとして、次の2つをあげることが
できる。The following two are typical means for conveying the treated material on the horizontal hearth in a conventional continuous heat treatment furnace.
すなわち、第1に、ローラハース方式のものがある。こ
れは炉床にローラを敷きつめ。Firstly, there is a roller hearth type. This is a roller placed on the hearth.
そのローラを強制的に動力回転するととKよってローラ
上の処理材を移送するものである。When the roller is forcibly rotated by power, the processing material on the roller is transferred.
このローラハース方式で、たとえば1500℃以上の高
温度内で重量物の処理材を移送させるには、非常に大き
なローラが必要となる欠点があシ、これによって設備費
が大幅に上昇するばかシでなく、その処理材の底面がロ
ーラで熱源から遮断されるため、伝熱速性能も低下する
欠点が大きい。This roller hearth system has the disadvantage of requiring extremely large rollers to transport heavy materials at high temperatures of 1,500°C or higher, which can significantly increase equipment costs. Moreover, since the bottom surface of the treated material is shielded from the heat source by the roller, there is a major drawback that the heat transfer rate performance is also reduced.
第2に、鉄鋼業の鋼片加熱炉に多くみられるウオーキン
グビーム方式がある。この方式は炉床に上下動および前
後進運動が可能な可動サポートビームと単に処理材を保
持する固定サポートビームとを適当に配置して、可動サ
ポートビームの上昇と前進および下降と後進の矩形運動
を組合せて、恰も歩くごとく、−歩一歩処理材を移送さ
せる方式である。この方式では、可動および固定の両サ
ポートビームには大きな荷重が高温雰囲気内で掛るとと
もに、処理材底面の熱源への開放を大きくするため、で
きるだけ小さなサポートが望ましいので、一般に水冷サ
ポートが採用されている。すなわち、水冷装置(構造)
を含めて、前後進および上下運動を行なわす構造が非常
に複雑となシ、設備費も増大し、また水冷は処理材を加
熱する目的と相反するため、熱経済上の損失であるばか
シでなく、処理材の均熱要求に対してもよくない。The second method is the walking beam method, which is often found in billet heating furnaces in the steel industry. In this method, a movable support beam that can move vertically and backwards and forwards and a fixed support beam that simply holds the processing material are appropriately arranged on the hearth, and the rectangular movements of the movable support beam are ascent, forward, descent, and backward. In this method, the material to be processed is transported step by step, as if walking. In this method, a large load is applied to both the movable and fixed support beams in a high-temperature atmosphere, and in order to increase the opening of the bottom of the treated material to the heat source, it is desirable to have as small a support as possible, so water-cooled supports are generally used. There is. i.e. water cooling device (structure)
The structure for moving forward and backward and up and down, including the Moreover, it is not good for the requirement of uniform heating of the treated material.
本発明は、とくに高温部での処理材移送手段を簡素化で
きるとともに、設備全体の信頼性および保全性の向上を
図ることができる連続熱処理炉の処理材搬送方法とその
装置を提供することを目的とするものである。It is an object of the present invention to provide a method and apparatus for transporting treated materials in a continuous heat treatment furnace, which can simplify the means for conveying treated materials especially in a high-temperature section, and improve the reliability and maintainability of the entire equipment. This is the purpose.
このため1本発明の方法の構成は、処理材を連続して熱
処理する工業炉の炉床面を、該処理材を含む移動物体が
摩擦抵抗に打ち勝って降下する角度に傾斜させて構成し
、その傾斜した炉床面を降下する方向に該処理材を移送
することを特徴としている。For this reason, 1 the method of the present invention is configured such that the hearth surface of an industrial furnace in which the treated material is continuously heat-treated is inclined at an angle at which the moving object containing the treated material descends by overcoming frictional resistance, It is characterized in that the treated material is transferred in a downward direction along the inclined hearth surface.
また本発明の装置の構成は、処理材を連続して熱処理す
る工業炉において、該処理材を含む移動物体が摩擦抵抗
に打ち勝って降下する角度に傾斜した炉床面を備え、か
つ、該処理材を前記傾斜した炉床面の頂上まで運び上げ
る処理材移送装置と、前記傾斜した炉床面での該処理材
を含む移動物体の降下速度を調整する補助移送装置とを
備えていることを特徴としている。Further, the configuration of the apparatus of the present invention is such that an industrial furnace for continuously heat-treating treated materials is provided with a hearth surface inclined at an angle at which a moving object containing the treated materials descends by overcoming frictional resistance, and A processing material transfer device that carries the material to the top of the inclined hearth surface, and an auxiliary transfer device that adjusts the descending speed of the moving object containing the processing material on the inclined hearth surface. It is a feature.
以下、本発明の一実施例について、図面を参照しながら
説明する。An embodiment of the present invention will be described below with reference to the drawings.
図面は本発明の装置の一実施例を示している。The drawing shows an embodiment of the device according to the invention.
第1図において、1は連続熱処理炉で、加熱域aと冷却
域b2有しておシ、後述するように、その炉床面は処理
材を含む移動物体が摩擦抵抗に打ち勝って降下する角度
に傾斜している。2は装入テーブル、3は熱処理される
処理材、4は雰囲気ガス置換室、5は該処理材3を前記
傾斜した炉床面の頂上まで運び上げるエレベータまたは
クレーンなどの処理材移送装置、6は電源ユニット、7
は温度制御ユニット、8は炉内雰囲気調整ユニット、9
は抽出テーブルである。In Fig. 1, numeral 1 denotes a continuous heat treatment furnace, which has a heating zone a and a cooling zone b2, and as described later, the hearth surface is at an angle at which the moving object containing the treatment material overcomes frictional resistance and descends. is inclined to. 2 is a charging table; 3 is a heat-treated material; 4 is an atmospheric gas replacement chamber; 5 is a material transfer device such as an elevator or crane for transporting the material 3 to the top of the inclined hearth surface; 6 is the power supply unit, 7
9 is a temperature control unit, 8 is a furnace atmosphere adjustment unit, and 9 is a temperature control unit.
is an extraction table.
第2図および第3図において、10は炉床面の主要部を
なす傾斜ガイドレール、11は前記処理材3を乗せたパ
レット、12は該パレット11の下部に取付けられて前
記レール10上を転勤するローラである。また13は前
記傾斜ガイドレール10での処理材3およびパレット1
1を含む移動物体の降下速度を調整する補助移送装置と
して前記レール10の下方にエンドレスに設けられたロ
ーラチェーン、14は該チェーン13に噛合しているス
プロケットである。また第2図にみられる15はヒータ
、第5図にみられる16は前記パレット11の下部に取
付けられてローラチェーン13に着脱可能に係合してい
る保合部材である。In FIGS. 2 and 3, 10 is an inclined guide rail that forms the main part of the hearth surface, 11 is a pallet on which the treated material 3 is placed, and 12 is attached to the lower part of the pallet 11 so that it can be moved on the rail 10. This is Laura, who is transferring. Further, reference numeral 13 indicates the processing material 3 and the pallet 1 on the inclined guide rail 10.
A roller chain 14 is provided endlessly below the rail 10 as an auxiliary transport device for adjusting the descending speed of moving objects including 1, and 14 is a sprocket meshing with the chain 13. Reference numeral 15 shown in FIG. 2 is a heater, and reference numeral 16 shown in FIG. 5 is a retaining member attached to the lower part of the pallet 11 and removably engaged with the roller chain 13.
図示のように構成された連続熱処理炉の処理材搬送装置
においては、熱処理される処理材3は、図示されていな
い運搬手段によシ装入テーブル2の上まで運搬され、雰
囲気ガス置換室4を通って処理材移送装置5に移される
。なお処理材3を高温に加熱する場合は、加熱に際して
窒素またはアルゴンなどの特殊雰囲気ガスを用いること
が多いが、雰囲気ガスとして、加熱用の燃焼ガスを利用
する場合は、該ガス置換室4は不用である。つぎに、処
理材3はエレベータまたはクレーンなどの処理材移送装
置5によって、連続熱処理炉1の傾斜した炉床面の頂上
まで運び上げられ、処理材移送装置5に付設されている
処理材横移送機能(天井クレーンの横行と同じ)により
自動的に、傾斜ガイドレール10上で待機しているパレ
ット11に積載されるように計画されている。すなわち
、これらの機能は、最近の自動倉庫、駐車設備、製鉄工
場の鋼板およびコイルの移送と規模が異なるが、同様な
公知の機構によって行なわれる。In the processing material conveying device for the continuous heat treatment furnace configured as shown, the processing material 3 to be heat-treated is transported to the top of the charging table 2 by a transport means (not shown), and is transported to the top of the charging table 2 in the atmospheric gas exchange chamber 4. The processed material is transferred to the processing material transfer device 5 through the. Note that when heating the treated material 3 to a high temperature, a special atmospheric gas such as nitrogen or argon is often used for heating, but when combustion gas for heating is used as the atmospheric gas, the gas exchange chamber 4 is It is unnecessary. Next, the treated material 3 is carried up to the top of the sloping hearth surface of the continuous heat treatment furnace 1 by a treated material transfer device 5 such as an elevator or a crane, and then transferred horizontally to the treated material transfer device 5 attached to the treated material transfer device 5. It is planned that a function (same as the traverse of an overhead crane) will automatically load the pallets 11 waiting on the inclined guide rails 10. That is, these functions are performed by a known mechanism similar to, but different in scale from, the transfer of steel plates and coils in modern automated warehouses, parking facilities, and steel mills.
また連続熱処理炉1の炉床面の主要部をなす前記ガイド
レール10は、第6図にみられるように、水平線17に
対して角度θ傾斜しているので、処理材3とパレット1
1を含む移動物体の総重量をWとし、このWの該レール
10方向への分力をFとすると、
F==Wsinθ
となシ、このFが降下推進力となるが、このFから摩擦
抵抗力を差し引いた力が有効な降下推進力として作用す
る。したがって、前記θは、移動物体が摩擦抵抗に打ち
勝って降下する値に選定しなければならない。たとえば
、摩擦係数を0.2とすれば、θは約11°以上となる
。実際は、このθを5°〜45°の範囲にすることが望
ましい。Further, as shown in FIG. 6, the guide rail 10, which forms the main part of the hearth surface of the continuous heat treatment furnace 1, is inclined at an angle θ with respect to the horizontal line 17.
If the total weight of the moving object including 1 is W, and the component force of this W in the direction of the rail 10 is F, then F==Wsinθ, and this F becomes the downward driving force, but from this F, friction The force minus the resistance acts as an effective descending propulsive force. Therefore, θ must be selected to a value that allows the moving object to overcome the frictional resistance and descend. For example, if the coefficient of friction is 0.2, θ is approximately 11° or more. Actually, it is desirable that this θ is in the range of 5° to 45°.
このように、前記ガイドレール10は、前述の要件を満
たす角度θに傾斜しているので、連続熱処理炉1内で処
理材5はパレット11に乗って摩擦抵抗に打ち勝って該
レール10に沿って降下し、加熱域aでは加熱され、冷
却域すでは冷却されて、パレット11とともに抽出テー
ブル9へ抽出される。In this way, the guide rail 10 is inclined at an angle θ that satisfies the above-mentioned requirements, so that the treated material 5 rides on the pallet 11 in the continuous heat treatment furnace 1, overcomes the frictional resistance, and moves along the rail 10. It descends, is heated in the heating zone a, cooled in the cooling zone, and is extracted to the extraction table 9 together with the pallet 11.
ここで、連続熱処理炉1内での処理材3の移送速度は該
炉1の生産条件によって左右されるので、任意所望に調
整する必要がある。そのため、この実施例では、処理材
3はローラチェーン13で連係したパレット11に積載
されている。そして、ローラチェーン13は炉床に配置
したスプロケット14で勝手な動きを拘束している。そ
の結果、スプロケット14に制動をかけてスプロケット
14の回転速度を加減することにより、処理材3の前記
移送速度を調整するようにしている。その加減に要する
力は、処理材3とパレット11を廿む移動物体の総重量
Wによる降下推進力を保有しているので、従来の水平炉
床に比較して極めて小さい。その結果、ローラチェーン
13およびスズロケット14で代表される補助移送装置
が著しく小型になり、またスプロケット14の配置をで
きるだけ、高温域を避けて低温域にするなどの考慮をす
れば、水冷や熱遮へいや高級耐熱材料の使用などの耐熱
対策をする必要がなくなる。Here, the transfer speed of the processing material 3 within the continuous heat treatment furnace 1 depends on the production conditions of the furnace 1, and therefore needs to be adjusted as desired. Therefore, in this embodiment, the processing materials 3 are loaded on pallets 11 linked together by roller chains 13. The roller chain 13 is restrained from moving freely by a sprocket 14 placed on the hearth. As a result, the transfer speed of the processing material 3 is adjusted by applying braking to the sprocket 14 and adjusting the rotational speed of the sprocket 14. The force required for adjustment is extremely small compared to a conventional horizontal hearth because it has a downward driving force due to the total weight W of the moving objects surrounding the processing material 3 and the pallet 11. As a result, the auxiliary transfer device represented by the roller chain 13 and the tin rocket 14 has become significantly smaller, and if consideration is given to arranging the sprocket 14 as much as possible to avoid the high temperature region and place it in the low temperature region, it is possible to There is no need to take heat-resistant measures such as shielding or using high-grade heat-resistant materials.
なお上記実施例では、パレット11を用いているが、パ
レット11を省略して、処理材3をローラチェーン13
に直接連係させてもよい。In the above embodiment, the pallet 11 is used, but the pallet 11 is omitted and the processing material 3 is transferred to the roller chain 13.
It may also be linked directly to
上述のように、本発明の方法は、処理材を連続して熱処
理する工業炉の炉床面を、該処理材を含む移動物体が摩
擦抵抗に打ち勝って降下する角度に傾斜させて構成し、
その傾斜した炉床面を降下する方向に該処理材を移送す
る方法であるから、その移動物体が降下推進力を有し、
したがって、従来のローラハース方式およびウオーキン
グビーム方式などのような炉床での大損シな搬送手段を
全く必要としなくなり、技術的にも、経済的にも、大き
な効果を奏する。As described above, the method of the present invention is configured such that the hearth surface of an industrial furnace in which the treated material is continuously heat-treated is inclined at an angle at which a moving object containing the treated material descends by overcoming frictional resistance,
Since this is a method of transporting the treated material in the direction of descending the inclined hearth surface, the moving object has a downward driving force,
Therefore, there is no need for any costly conveying means at the hearth, such as the conventional roller hearth system or walking beam system, and this is highly effective both technically and economically.
また本発明の装置は、処理材を連続して熱処理する工業
炉において、該処理材を含む移動物体が摩擦抵抗に打ち
勝って降下する角度に傾斜した炉床面を備え、かつ、該
処理材を前記傾斜した炉床面の頂上まで運び上げる処理
材移送装置を備えているから、処理材をその処理材移送
装置によって傾斜した炉床面の頂上まで運んで、その炉
床面の頂上に移載すれば、あとは、処理材がその炉床面
に沿ってした炉床面での該処理材を含む移動物体の降下
速度を調整する補助移送装置を備えているから、その処
理材の移送速度を、熱処理炉における生産条件に合せた
最適直に調整することができ、かつ、その補助移送装置
は従来の水平炉床に比較して著しく小型となシ、また耐
熱対策も必要としないか、あるいは極めて単純な対策で
よいことになる。したがって、高温部での処理材移送設
備の簡素化を図ることができるうえ、設備の信頼性が向
上し、かつ、保全費用も低減するなど、その葵する効果
は極めて大きい。Furthermore, the apparatus of the present invention is an industrial furnace that continuously heat-treats treated materials, and is equipped with a hearth surface inclined at an angle at which a moving object containing the treated materials descends by overcoming frictional resistance, and Since the processing material transfer device is provided to carry the processing material to the top of the inclined hearth surface, the processing material is carried to the top of the inclined hearth surface by the processing material transfer device and transferred to the top of the hearth surface. Then, all that is left to do is to adjust the transfer speed of the treated material because it is equipped with an auxiliary transfer device that adjusts the descending speed of the moving object containing the treated material along the hearth surface. can be adjusted optimally to suit the production conditions in the heat treatment furnace, and its auxiliary transfer device is significantly smaller than that of a conventional horizontal hearth, and no heat-resistant measures are required. Alternatively, a very simple countermeasure may be sufficient. Therefore, the processing material transfer equipment in the high temperature section can be simplified, the reliability of the equipment can be improved, and maintenance costs can be reduced, which is extremely beneficial.
図面は本発明の装置の一実施例を示したもので、第1図
は全体の斜視図、第2図は主として炉内部の炉床部分を
拡大して示した斜視図、第3図は作用の説明図である。
1・・・連続熱処理炉、3・・・処理材、5・・・処理
材移送装置、10・・・傾斜ガイドレール、11・@φ
パレット、12・・Oローラ、13・・赤ローラチェー
ン、14・・・スプロケット、16・・・係合部材、1
7・・・水平線、θ・・・傾斜角度。The drawings show one embodiment of the apparatus of the present invention, in which Fig. 1 is an overall perspective view, Fig. 2 is an enlarged perspective view mainly showing the hearth inside the furnace, and Fig. 3 is an operational view. FIG. DESCRIPTION OF SYMBOLS 1... Continuous heat treatment furnace, 3... Processing material, 5... Processing material transfer device, 10... Inclined guide rail, 11.@φ
Pallet, 12...O roller, 13...Red roller chain, 14...Sprocket, 16...Engaging member, 1
7...Horizontal line, θ...Inclination angle.
Claims (1)
処理材を含む移動物体が摩擦抵抗に打ち勝って降下する
角度に傾斜させて構成し、その傾斜した炉床面を降下す
る方向に該処理材を移送することを特徴とする、連続熱
処理炉の処理材搬送方法。 2、処理材を連続して熱処理する工業炉において、該処
理材を含む移動物体が摩擦抵抗に打ち勝って降下する角
度に傾斜した炉床面を備え、かつ、該処理材を前記傾斜
した炉床面の頂上まで運び上げる処理材移送装置と、前
記傾斜した炉床面での該処理材を含む移動物体の降下速
度を調整する補助移送装置とを備えていることを特徴と
する、連続熱処理炉の処理材搬送装置。[Claims] 1. The hearth surface of an industrial furnace for continuously heat-treating treated materials is configured to be inclined at an angle at which a moving object containing the treated materials descends by overcoming frictional resistance. 1. A method for transporting treated material in a continuous heat treatment furnace, characterized in that the treated material is transported in a downward direction on a hearth surface. 2. An industrial furnace for continuously heat-treating treated materials, comprising a hearth surface inclined at an angle at which a moving object containing the treated material descends by overcoming frictional resistance, and A continuous heat treatment furnace, characterized in that it is equipped with a processing material transfer device that carries the processing material to the top of the surface, and an auxiliary transfer device that adjusts the descending speed of the moving object containing the processing material on the inclined hearth surface. processing material conveyance device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4915184A JPS60194010A (en) | 1984-03-16 | 1984-03-16 | Method and device for conveying treating material for continuous heat treating furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4915184A JPS60194010A (en) | 1984-03-16 | 1984-03-16 | Method and device for conveying treating material for continuous heat treating furnace |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60194010A true JPS60194010A (en) | 1985-10-02 |
Family
ID=12823094
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4915184A Pending JPS60194010A (en) | 1984-03-16 | 1984-03-16 | Method and device for conveying treating material for continuous heat treating furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60194010A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106906344A (en) * | 2015-10-20 | 2017-06-30 | 意大利Itt有限责任公司 | For the continuous oven and its stowage of brake(-holder) block frictional layer |
CN111254269A (en) * | 2020-03-06 | 2020-06-09 | 涡阳县安元汽车配件有限公司 | Heat treatment furnace for machining axle accessories |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4833843A (en) * | 1971-09-01 | 1973-05-14 | ||
JPS4836011A (en) * | 1971-09-10 | 1973-05-28 |
-
1984
- 1984-03-16 JP JP4915184A patent/JPS60194010A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4833843A (en) * | 1971-09-01 | 1973-05-14 | ||
JPS4836011A (en) * | 1971-09-10 | 1973-05-28 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106906344A (en) * | 2015-10-20 | 2017-06-30 | 意大利Itt有限责任公司 | For the continuous oven and its stowage of brake(-holder) block frictional layer |
CN111254269A (en) * | 2020-03-06 | 2020-06-09 | 涡阳县安元汽车配件有限公司 | Heat treatment furnace for machining axle accessories |
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