JPS60187534A - Continuous preparation of structural reinforcing material - Google Patents
Continuous preparation of structural reinforcing materialInfo
- Publication number
- JPS60187534A JPS60187534A JP59042113A JP4211384A JPS60187534A JP S60187534 A JPS60187534 A JP S60187534A JP 59042113 A JP59042113 A JP 59042113A JP 4211384 A JP4211384 A JP 4211384A JP S60187534 A JPS60187534 A JP S60187534A
- Authority
- JP
- Japan
- Prior art keywords
- tape
- fiber body
- mold
- shape
- impregnated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/521—Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement before the die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/543—Fixing the position or configuration of fibrous reinforcements before or during moulding
Abstract
Description
【発明の詳細な説明】
（、） 産業上の利用分野
本発明は例えばコンクリートの主筋、せん断補強筋等と
して用いる比較的断面形状のオ、に度全厳密に要求さｊ
、ないガラス繊維強化プラスチック、炭素繊維強化シラ
スチック等から成る構造用補強材の連続製造法に関する
。[Detailed Description of the Invention] (2) Industrial Field of Use The present invention is applicable to concrete reinforcement bars, shear reinforcing bars, etc., which are used, for example, in relatively strict cross-sectional shapes.
This invention relates to a continuous manufacturing method for structural reinforcing materials made of glass fiber reinforced plastics, carbon fiber reinforced plastics, etc.
（ｂ） 従来技術
従来、この種構造用補強材の連続製造法としては、例え
ば補強繊維から成る繊維体に熱硬化性樹脂等の熱硬化性
材ン・含浸させ、と′１１を所望断面？有する金型内に
導いて所望断面形状に引抜き成形し、この引抜き繊維体
を硬化用金型内で硬化させることから成る引抜成形法が
知らｆているが、構造用補強材の断面形状が異なるごと
に、そｎ、ｒ対応させて柚々の硬化用金型全必要とし、
該金型の取換作業が面倒で生産コストも高くなり、まだ
引抜き繊維体の硬化にらたり、該繊維体を該硬化用金型
内に６４り速い速度で通過させることができず、該硬化
用金型音用いる揚会には生産性の向−ヒに限界かあると
いう不都合を有する。(b) Prior Art Conventionally, as a continuous manufacturing method for this type of structural reinforcing material, for example, a fibrous body made of reinforcing fibers is impregnated with a thermosetting material such as a thermosetting resin, and a desired cross-section of '11 is formed. A pultrusion method is known in which the pultruded fibers are introduced into a mold having a structure, pultruded into a desired cross-sectional shape, and then cured in a curing mold, but the cross-sectional shape of the structural reinforcing material is different. For each case, all the molds for hardening of Yuzu are required,
The work of replacing the mold is troublesome, the production cost is high, the drawn fiber body still cannot be cured, the fiber body cannot be passed through the curing mold at a faster speed, and the The method of lifting the curing mold using sound has the disadvantage that there is a limit to the increase in productivity.
（Ｃ） 発明の目的
本発明は、前記の不部会を解消し、硬化用金型を必要と
しない生産性の茜い構造用補強材の連続製造法を提供す
ることを目的とする。(C) Object of the Invention The object of the present invention is to eliminate the above-mentioned non-conformity and to provide a highly productive method for continuously manufacturing a redder structural reinforcing material that does not require a curing mold.
（ｄ） 発明の構成
本発明の構造用補強材のｊ１ト絖製造法は、補強繊維か
ら成る繊維体に熱硬化性付全含浸させ、こ几ヲ所望断面
を有する金型内に導いて所望断面形状に引抜き成形し、
この引抜き繊維体の外周にテープを巻回被覆してその形
状全規制しながら該引抜き繊維体を硬化させること全特
徴とする。(d) Structure of the Invention The method for producing a structural reinforcing material according to the present invention is to completely impregnate a fibrous body made of reinforcing fibers with thermosetting properties, and introduce the fiber body into a mold having a desired cross section to form the desired shape. Pultruded into a cross-sectional shape,
The main feature of the present invention is that a tape is wound around the outer periphery of the pultruded fibrous body to completely control its shape while curing the pultruded fibrous body.
（ｅ） 実施例
次に添付図面に従って本発明の一実施例に付き説明する
。(e) Embodiment Next, an embodiment of the present invention will be described with reference to the accompanying drawings.
図中１は繊維体、２は補強繊維を示し、該補強繊維２と
しては炭素繊維、ガラス繊維、セラミック繊維等の無機
繊維、芳香族７Ｊソリアミド、芳香族ポリエーテルアミ
ド、芳香族ポリサルファイドアミド、芳香族ポリスルホ
ンアミド、芳香族ポリケトンアミド、芳香族ポリアミン
アミド等の耐熱性有機系繊維、ステンレス繊維等の金属
繊維等が用いら几る。In the figure, 1 indicates a fiber body, and 2 indicates a reinforcing fiber, and the reinforcing fiber 2 includes inorganic fibers such as carbon fiber, glass fiber, and ceramic fiber, aromatic 7J solamide, aromatic polyetheramide, aromatic polysulfide amide, and aromatic fibers. Heat-resistant organic fibers such as polysulfonamides, aromatic polyketoneamides, and aromatic polyamineamides, metal fibers such as stainless steel fibers, etc. are used.
こ几ら補強繊維２のロービング３を複数本平行に引き揃
えて繊維体１を構成し、こｎに熱硬化性材４を含浸させ
る。A plurality of rovings 3 of reinforcing fibers 2 are arranged in parallel to form a fiber body 1, and a thermosetting material 4 is impregnated into the fiber body 1.
熱硬化性材４としては熱硬化性樹脂、加熱硬化型無機材
料、加熱硬化型有機・無機複合材料等を用いる。As the thermosetting material 4, a thermosetting resin, a thermosetting inorganic material, a thermosetting organic/inorganic composite material, etc. are used.
尚、前記熱硬化性材４には所要の配合剤、添加剤、着色
剤等を添加することができる。Note that necessary compounding agents, additives, colorants, etc. can be added to the thermosetting material 4.
次に、熱硬化性材４を含浸さｆ′した繊維体１を丸型等
の所望断面を有する金型５内に導いて所望断面形状に引
抜き成形する。Next, the fibrous body 1 impregnated with the thermosetting material 4 f' is guided into a mold 5 having a desired cross-section, such as a round shape, and pultruded into the desired cross-sectional shape.
以上の工程は、従来の引抜成形法と特に異なるところは
ないが、次に本発明の特徴とするところに従って、金型
５内より引抜かｎ、た繊維体１の外周にテープ６を図示
しないがラッピング装置等によって巻回被覆してその形
状を規制し、次で該繊維体１金加熱炉７内を移送させつ
つ硬化させ、十分に硬化さｎて該力ロ熱炉７外に引取ら
ｎ７’ｃ繊維体１を所望長さに切断して構造用補強材を
得る。The above process is not particularly different from the conventional pultrusion method, but according to the characteristics of the present invention, the tape 6 is not shown on the outer periphery of the fibrous body 1 that has been pultruded from the inside of the mold 5. The fibrous body is wrapped and coated using a wrapping device or the like to control its shape, and then the fibrous body is cured while being transported inside the gold heating furnace 7, and when it is sufficiently hardened, it is taken out of the metal heating furnace 7. The n7'c fiber body 1 is cut to a desired length to obtain a structural reinforcing material.
チーゾロとしては、紙テープ、金属テープ或いは該繊維
体１よυも高融点の樹脂テープ等が用いらｎる。Paper tape, metal tape, or resin tape having a higher melting point than the fibrous body 1 can be used as the tape.
又、テープ６に離壓材８を塗布して、引抜き繊維体１の
硬化後に該テープ６を解き外すのを容易にしておくのが
好ましい。It is also preferable to apply a release material 8 to the tape 6 so that the tape 6 can be easily removed after the drawn fiber body 1 has hardened.
又、テープ６は、発泡の多い熱硬化性剤４を用いる場合
には有孔ｍ造にしておくのが好ましい。Moreover, when using the thermosetting agent 4 which foams a lot, it is preferable that the tape 6 has a perforated structure.
尚、テープ６は使用後、こｎを再使用するものとしても
或いは使い拾てにするものとしてもよい。Incidentally, after the tape 6 is used, it may be reused or it may be thrown away.
このようにして得らｎた構造用補強材は、構造用補強材
として十分に使用できる程度に均一な断面形状を有し、
しかも、硬化用金型を用いる従来の引抜成形法によｆば
０．１〜３ｍ／分程度の製造速度しか得らｌｆｌ、なか
つｋのに、硬化用金型を用いない本発明によｎ、ば１０
ｒｎ／分程度の製造速度が得らｆｌ、 ７’Ｃ０また、
フェノール樹脂、アルカリ金属ケイ酸塩等の縮合反応を
伴う熱硬化性材４を用いる楊会であっても引抜き繊維体
１内に発生するガスが巻回さｎｆｃテーテーの隙間から
外部に放出さするので、該繊維体１内に気泡を残しうこ
とがない。The structural reinforcing material obtained in this way has a cross-sectional shape that is uniform enough to be used as a structural reinforcing material,
Moreover, the conventional pultrusion method using a hardening mold can only achieve a manufacturing speed of about 0.1 to 3 m/min, whereas the present invention, which does not use a hardening mold, can achieve a manufacturing speed of only about 0.1 to 3 m/min. ,ba10
A production rate of about rn/min can be obtained with fl, 7'C0 and
Even when using a thermosetting material 4 that involves a condensation reaction such as phenol resin or alkali metal silicate, the gas generated within the drawn fiber body 1 is released to the outside through the gap between the wound NFC fibers. Therefore, no air bubbles are left inside the fiber body 1.
＜４） 発明の効果
このように本発明によるときは、補強繊維から成るｔｏ
、ｍ、体に熱硬化性材を含浸させ、こｆｔ’ｉ所望断面
を有する金型内に導いて所望断面形状に引抜き成形し、
この引抜き繊維体の外周にテープを巻回被覆してその形
状を規制しながら該引抜き繊維体を硬化させるために、
該引抜き繊維体をどのような断面にしても、テープをそ
の外周に巻回被覆するだけなので、従来の引抜成形法の
ように植々の硬化用金型を必要とせず生産コストヲ下げ
ることができ、しかも引抜き繊維体の外周にテープを巻
回被覆した状態でその形状を規制しながら硬化できるの
で、硬化用金屋自体金用いる必要がなく生産性も高める
ことができる効果を有する。<4) Effect of the invention As described above, according to the present invention, to
, m, the body is impregnated with a thermosetting material, introduced into a mold having a desired cross section, and pultruded into a desired cross-sectional shape;
In order to harden the drawn fiber body while regulating its shape by wrapping a tape around the outer circumference of the drawn fiber body,
No matter what cross-section the pultruded fiber body has, the tape is simply wrapped around its outer periphery to cover it, so unlike the conventional pultrusion molding method, there is no need for a mold for hardening the plants, and production costs can be reduced. Moreover, since the drawn fiber body can be cured while its shape is controlled while the tape is wrapped around the outer periphery of the body, it is not necessary to use the curing iron itself, and productivity can be improved.
Claims (1)
、全所望断面を有する金型内に導いて所望断面形状に引
抜き成形し、この引抜き繊維体の外周にチー７１’ ｖ
、巻回被覆してその形状を規制しながら該引抜き繊維体
を硬化させることを特徴とする構造用補強材の連続製造
法。A fibrous body made of reinforcing fibers is impregnated with thermosetting properties, and this
, the entire pultruded fiber body is guided into a mold having a desired cross section and pultruded into a desired cross-sectional shape, and a chi 71' v
. A continuous manufacturing method for a structural reinforcing material, characterized in that the drawn fiber body is cured while being wound and coated and its shape is controlled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59042113A JPS60187534A (en) | 1984-03-07 | 1984-03-07 | Continuous preparation of structural reinforcing material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59042113A JPS60187534A (en) | 1984-03-07 | 1984-03-07 | Continuous preparation of structural reinforcing material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS60187534A true JPS60187534A (en) | 1985-09-25 |
Family
ID=12626897
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59042113A Pending JPS60187534A (en) | 1984-03-07 | 1984-03-07 | Continuous preparation of structural reinforcing material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60187534A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0170499A2 (en) * | 1984-07-27 | 1986-02-05 | Mitsui Kensetsu Kabushiki Kaisha | Process for manufacturing a structural reinforcing member |
| EP0361796A2 (en) * | 1988-09-26 | 1990-04-04 | Tech Textiles International Limited | Method of producing a formable composite material |
| EP0361795A2 (en) * | 1988-09-26 | 1990-04-04 | Tech Textiles International Limited | Process for continuously forming reinforced articles |
| US5114653A (en) * | 1985-11-07 | 1992-05-19 | Akzo N.V. | Processes of manufacturing prestressed concrete |
| KR100328459B1 (en) * | 1999-03-19 | 2002-03-16 | 임홍섭 | Fiber reinforced pole and method for fabricating the same |
| US7018578B2 (en) * | 1997-08-04 | 2006-03-28 | The Regents Of The University Of California | Method of producing a hybrid matrix fiber composite |
| CN103225369A (en) * | 2013-03-15 | 2013-07-31 | 哈尔滨工业大学 | Fiber composite bar with surface having helicitic texture, and making method thereof |
| CN105729832A (en) * | 2016-04-01 | 2016-07-06 | 安徽冠廷科技有限公司 | Production process of carbon fiber compound joist steel |
| CN105729744A (en) * | 2016-04-01 | 2016-07-06 | 安徽冠廷科技有限公司 | Production process of carbon fiber compound T-shaped steel |
| CN105835379A (en) * | 2016-04-01 | 2016-08-10 | 安徽冠廷科技有限公司 | Production process for glass fiber composite profiles |
-
1984
- 1984-03-07 JP JP59042113A patent/JPS60187534A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0170499A3 (en) * | 1984-07-27 | 1987-07-29 | Mitsui Kensetsu Kabushiki Kaisha | Structural reinforcing member |
| US4770832A (en) * | 1984-07-27 | 1988-09-13 | Mitsui Kensetsu Kabushiki Kaisha | Process for manufacturing of structural reinforcing material |
| EP0170499A2 (en) * | 1984-07-27 | 1986-02-05 | Mitsui Kensetsu Kabushiki Kaisha | Process for manufacturing a structural reinforcing member |
| US5114653A (en) * | 1985-11-07 | 1992-05-19 | Akzo N.V. | Processes of manufacturing prestressed concrete |
| EP0361796A2 (en) * | 1988-09-26 | 1990-04-04 | Tech Textiles International Limited | Method of producing a formable composite material |
| EP0361795A2 (en) * | 1988-09-26 | 1990-04-04 | Tech Textiles International Limited | Process for continuously forming reinforced articles |
| US7018578B2 (en) * | 1997-08-04 | 2006-03-28 | The Regents Of The University Of California | Method of producing a hybrid matrix fiber composite |
| KR100328459B1 (en) * | 1999-03-19 | 2002-03-16 | 임홍섭 | Fiber reinforced pole and method for fabricating the same |
| CN103225369A (en) * | 2013-03-15 | 2013-07-31 | 哈尔滨工业大学 | Fiber composite bar with surface having helicitic texture, and making method thereof |
| CN103225369B (en) * | 2013-03-15 | 2015-08-05 | 哈尔滨工业大学 | A kind of surface fibre composite reinforcement with helicitic texture and preparation method thereof |
| CN105729832A (en) * | 2016-04-01 | 2016-07-06 | 安徽冠廷科技有限公司 | Production process of carbon fiber compound joist steel |
| CN105729744A (en) * | 2016-04-01 | 2016-07-06 | 安徽冠廷科技有限公司 | Production process of carbon fiber compound T-shaped steel |
| CN105835379A (en) * | 2016-04-01 | 2016-08-10 | 安徽冠廷科技有限公司 | Production process for glass fiber composite profiles |
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