JPS60122207A - Exhaust section structure for internal-combustion engine - Google Patents
Exhaust section structure for internal-combustion engineInfo
- Publication number
- JPS60122207A JPS60122207A JP22946683A JP22946683A JPS60122207A JP S60122207 A JPS60122207 A JP S60122207A JP 22946683 A JP22946683 A JP 22946683A JP 22946683 A JP22946683 A JP 22946683A JP S60122207 A JPS60122207 A JP S60122207A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- valve
- seat
- exhaust
- combustion engine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L3/00—Lift-valve, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces; Parts or accessories thereof
- F01L3/02—Selecting particular materials for valve-members or valve-seats; Valve-members or valve-seats composed of two or more materials
- F01L3/04—Coated valve members or valve-seats
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Lift Valve (AREA)
Abstract
Description
【発明の詳細な説明】
[発明の利用分野]
本発明は内燃機関の排気部構造に係り、特に、弁又は弁
座のシート面が改良された内燃機関の排気部構造に関す
る。DETAILED DESCRIPTION OF THE INVENTION [Field of Application of the Invention] The present invention relates to an exhaust structure for an internal combustion engine, and more particularly to an exhaust structure for an internal combustion engine in which the seat surface of a valve or a valve seat is improved.
[従来技術]
ディーゼルエンンジン等の往復式の内燃機関には、通常
、排気弁及び弁座からなる排気部が設置されている。[Prior Art] A reciprocating internal combustion engine such as a diesel engine is usually provided with an exhaust section consisting of an exhaust valve and a valve seat.
これらの内燃機関の排気弁及び弁座は、燃焼ガスの高熱
を直接受けるため、そのIIJ材は熱によく耐え、容易
に酸化しない材質である必要があり、ヌテンレス鋼とり
わけオーステナイト系ステンレス鋼が広く用いられてい
る。The exhaust valves and valve seats of these internal combustion engines are directly exposed to the high heat of combustion gas, so the IIJ material must be a material that can withstand heat well and does not oxidize easily. Nutenless steel, especially austenitic stainless steel, is widely used. It is used.
そして、第1図及び第2図に示すように、耐エロージヨ
ン、耐摩耗性向上、吹抜は防11zのために、排気弁l
のシート面2には、通常、コバルト系又はニッケル系の
硬化材3が肉盛りされており、また第3図に示す如く、
弁座4のシート面5にも、同様に硬化材6が肉盛りされ
ている。As shown in Figures 1 and 2, the exhaust valve l
A cobalt-based or nickel-based hardening material 3 is usually built up on the sheet surface 2 of the sheet, and as shown in FIG.
A hardening material 6 is also built up on the seat surface 5 of the valve seat 4 in the same manner.
しかしながら、硬化材として比較的硬度の低い材質のも
のを用いた場合には、シート面に割れが発生し難いもの
の、第4図に示す如く、エンジンの運転中に硬化材3に
四部7が発生し、これらが成長して連続すると、シート
面にガスの通路8ができ、燃焼ガスを密薊できなくなり
ガスの吹き抜は現象が生じるようになる。また、硬化材
とじて比較的硬度の高い材質のものを用いた場合には、
シート面に凹部は発生し難いものの、シート面がもろく
なり、ff15図に示す如く、割れ9が発生し易くなる
。However, when a material with relatively low hardness is used as the hardening material, cracks are unlikely to occur on the sheet surface, but as shown in FIG. However, when these grow and continue, a gas passage 8 is formed on the sheet surface, making it impossible for the combustion gas to penetrate tightly and causing a phenomenon of gas blow-out. In addition, if a relatively hard material is used as the hardening material,
Although recesses are less likely to occur on the sheet surface, the sheet surface becomes brittle and cracks 9 are more likely to occur as shown in Figure ff15.
[発明の目的]
本発明の目的は、上記従来技術の問題点を解消し、シー
ト面の凹みや割れの発生、及びそれらの拡大が防止され
る内燃機関の排気部構造を提供することにある。[Object of the Invention] An object of the present invention is to provide an exhaust section structure for an internal combustion engine that solves the problems of the prior art described above and prevents the occurrence and expansion of dents and cracks on the seat surface. .
[発明の構成]
この目的を達成するために、本発明の内燃機関の排気部
構造は、シート面を高硬度層と低硬度層との積層構造と
し、かつシート面に各高硬度層及び低硬度層の端面が円
環状に交互に現われるように構成したものであり、
排気弁及び弁座からなり、かつ該排気弁及び弁座のシー
ト面の材質は、シート面以外の部分よりも高度の高 い
材質とされている内燃機関の排気部構造において、排気
弁及び弁座の少なくとも一方のシート面は、比較的硬度
の低い第1の層と、比較的硬度の高い第2の層との積層
構造であり、かつシート面に各節1の層及び第2の層の
端面が円環状に交互に現われていることを特徴とする内
燃機関の排気部構造、を要旨とするものである。[Structure of the Invention] In order to achieve this object, the exhaust part structure of an internal combustion engine of the present invention has a sheet surface having a laminated structure of a high hardness layer and a low hardness layer, and a layer of high hardness and a low hardness layer on the sheet surface. It is constructed so that the end faces of the hardness layer appear alternately in an annular shape, and it consists of an exhaust valve and a valve seat, and the material of the seat surface of the exhaust valve and valve seat has a higher grade than the parts other than the seat surface. In the exhaust structure of an internal combustion engine, which is made of high quality materials, the seat surface of at least one of the exhaust valve and the valve seat is made of a first layer with relatively low hardness and a second layer with relatively high hardness. The gist of this invention is an exhaust part structure for an internal combustion engine, which has a laminated structure and has end faces of each node 1 layer and a second layer appearing alternately in an annular shape on the sheet surface.
[発明の実施例]
以下に本発明の実施例を第6図及びff17図を参照し
て説明する。[Embodiments of the Invention] Examples of the present invention will be described below with reference to FIG. 6 and FIG. ff17.
第6図(a)〜(C)は、本発明の実施例に係る排気弁
のシート面部分の断面図であり、第7図。6(a) to 6(C) are cross-sectional views of the seat surface portion of the exhaust valve according to the embodiment of the present invention, and FIG.
は同じく弁座のシート面部分の断面図である。2 is a sectional view of the seat surface portion of the valve seat.
第6図(a)〜(C)及び第7図において、排気弁1及
び弁座4のシート面2及び5は、比較的硬度の低い硬化
材からなる第1の層11及び比較的硬度の高い硬化材か
らなる第2の層12が交互に積層されている。第1の層
11には、比較的硬度が低く靭性の高い材質のものが好
適であり、第2の層12には、比較的硬度が高く靭性の
低い材質のものが好適である。これらはいずれもコバル
ト系又はニッケル系の金属又は合金もしくはセラミック
酸とするのが好ましい。In FIGS. 6(a) to (C) and FIG. 7, the seat surfaces 2 and 5 of the exhaust valve 1 and the valve seat 4 are covered with a first layer 11 made of a hardened material with relatively low hardness and a hardened material with relatively low hardness. Second layers 12 of highly hardened material are laminated alternately. The first layer 11 is preferably made of a material with relatively low hardness and high toughness, and the second layer 12 is preferably made of a material with relatively high hardness and low toughness. All of these are preferably cobalt-based or nickel-based metals or alloys, or ceramic acids.
これらの層ti及び12は弁棒又は弁座の軸を中心とし
た円環状に連続して、シート面に各層の端面が径方向に
交互に現われていればよく、従って、第6図(a)及び
第7図に示す如く、各層が弁軸の中心線に垂直な方向に
延びるように積層されたもの、第6図(b)又は(C)
に示す如く弁軸の中心線に対し鋭角(又は鈍角)となる
ような方向に延びるように積層されたもののいずれでも
よい。It is sufficient that these layers ti and 12 are continuous in an annular shape centered on the axis of the valve stem or valve seat, and that the end surfaces of each layer appear alternately in the radial direction on the seat surface. ) and as shown in Fig. 7, each layer is laminated so as to extend in the direction perpendicular to the center line of the valve stem, Fig. 6 (b) or (C)
As shown in the figure, any of those laminated so as to extend in a direction forming an acute angle (or obtuse angle) to the center line of the valve stem may be used.
また、複数設けられる第1の層11及び第2の層12は
すべて同し材質のものとする必要はなく、使用箇所の特
性に応じて、異なる材質のものを用いることもできる。Furthermore, the plurality of first layers 11 and second layers 12 need not all be made of the same material, and may be made of different materials depending on the characteristics of the location where they are used.
即ち、第6図(C)において、ILa、llb、lie
、llfを同じ材質の第1の層とし、lie、lidを
llaとは異なる材質の第1の層とすること、また、1
2a、12b、12d、12eを同じ材質の第2の層と
し、12cを12 、&4−は異なる材質の第2の層と
することも可能である。That is, in FIG. 6(C), ILa, llb, lie
, llf are the first layers made of the same material, and lie and lid are the first layers made of a different material from lla, and 1
It is also possible to use 2a, 12b, 12d, and 12e as second layers made of the same material, 12c as 12, and &4- as second layers made of different materials.
このように構成された排気弁及び弁座においては、シー
ト面の硬さの比較的高い層12.12a、12b・・・
・・・で割れが発生しても、硬さの比較的低い層11.
lla、llb・・・・!・で止まり、シート面全体に
割れが発展することがない。また、硬さの比較的低い層
11、lla、llb・・・・・・で凹みが発生しても
、硬さの比較的高い層12.12a、12b・・・・・
・があるために、凹みが連続して84図8で示されるよ
うなガスの通路を形成することがなく、吹き抜は現象も
生じなくなる。In the exhaust valve and valve seat configured in this way, the layers 12.12a, 12b, .
Even if cracks occur in layer 11., which has relatively low hardness.
lla, llb...! It stops at ・, and cracks do not develop over the entire sheet surface. Furthermore, even if a dent occurs in the relatively low hardness layers 11, lla, llb..., the relatively high hardness layers 12, 12a, 12b...
・Because of this, the concavities do not continue to form a gas passage as shown in FIG. 8, and the blowhole phenomenon does not occur.
[発明の効果]
以上詳述した如く、本発明の内燃機関の排気部構造は、
弁又は弁座のシート面を構成する硬化材を、比較的硬度
の低い第1の層と比較的硬度の高い第2の層との積層構
造からなるようにしたものであり、シート面の割れの発
生又は四部の発生が抑制されると共に、割れ及び四部が
拡大することが防止される。[Effects of the Invention] As detailed above, the exhaust structure of the internal combustion engine of the present invention has the following features:
The hardened material constituting the seat surface of the valve or valve seat is made of a laminated structure consisting of a first layer with relatively low hardness and a second layer with relatively high hardness, which prevents cracking of the seat surface. The occurrence of cracks or the formation of four parts is suppressed, and the cracks and the four parts are prevented from expanding.
本発明の内燃機関の排気部構造は耐熱性、酎摩耗性に優
れ、しかも寿命が長いところから工業的に極めて有用で
ある。The exhaust structure of an internal combustion engine according to the present invention has excellent heat resistance and abrasion resistance, and has a long life, making it extremely useful industrially.
第1図は従来の内燃機関の弁の斜視図、第2図は同断面
図、第3図は従来の弁座の断面図、第4図及び第5図は
従来の排気弁のシート面の欠陥を示すシート面部分の拡
大図、第6図及び第7図は各々本発明の内燃機関の排気
部構造に係る弁および弁座の一例を小オシート面伺近の
断面の拡大図である。
■・・・・・・υ[気ゴ「、2.5・・・・・・シート
面、3.6・・・・・・硬化材、4・・・・・・弁座、
7・・・・・・凹部、8・・・・・・ガス通路、9・・
・・・・割れ、11・・・・・・第1の層、12・・・
・・・第2の層。
代理人 弁理士 重 野 剛Fig. 1 is a perspective view of a conventional internal combustion engine valve, Fig. 2 is a sectional view thereof, Fig. 3 is a sectional view of a conventional valve seat, and Figs. 4 and 5 are views of the seat surface of a conventional exhaust valve. FIGS. 6 and 7 are enlarged views of a portion of the seat surface showing a defect, and are respectively enlarged cross-sectional views of an example of a valve and a valve seat related to the exhaust structure of an internal combustion engine according to the present invention, taken close to the small seat surface. ■・・・・・・υ [Kigo', 2.5... Seat surface, 3.6... Hardening material, 4... Valve seat,
7... recess, 8... gas passage, 9...
...Crack, 11...First layer, 12...
...Second layer. Agent Patent Attorney Tsuyoshi Shigeno
Claims (1)
座のシート面の材質は、シート面以外の部分よりも高度
の高い材質とされている内燃機関の排気部構造において
、排気弁及び弁座の少なくとも一方のシート面は、比較
的硬度の低い第1の層と、比較的硬度の高い第2の層と
の積層構造であり、かつシート面に各節1の層及び第2
の層の端面が円環状に交互に現われていることを特徴と
する内燃機関の排気部構造。(1) In the exhaust part structure of an internal combustion engine, which consists of an exhaust valve and a valve seat, and the material of the seat surface of the exhaust valve and the valve seat is made of a material with a higher grade than the parts other than the seat surface, the exhaust valve The seat surface of at least one of the valve seats has a laminated structure of a first layer with relatively low hardness and a second layer with relatively high hardness, and the seat surface has a layer of each node 1 and a second layer with relatively high hardness.
An exhaust part structure for an internal combustion engine, characterized in that the end faces of the layers appear alternately in an annular shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22946683A JPS60122207A (en) | 1983-12-05 | 1983-12-05 | Exhaust section structure for internal-combustion engine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22946683A JPS60122207A (en) | 1983-12-05 | 1983-12-05 | Exhaust section structure for internal-combustion engine |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60122207A true JPS60122207A (en) | 1985-06-29 |
Family
ID=16892634
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP22946683A Pending JPS60122207A (en) | 1983-12-05 | 1983-12-05 | Exhaust section structure for internal-combustion engine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60122207A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0771938A1 (en) * | 1995-10-31 | 1997-05-07 | Toyota Jidosha Kabushiki Kaisha | Cylinder head for internal combustion engine |
WO2014190043A1 (en) * | 2013-05-23 | 2014-11-27 | Caterpillar Inc. | Thermal spray coated engine valve for increased wear resistance |
CN104975899A (en) * | 2014-04-08 | 2015-10-14 | 曼恩柴油机涡轮股份公司曼恩柴油机涡轮德国分公司 | An Exhaust Valve For An Internal Combustion Engine, And A Method Of Strengthening An Annular Valve Seat Area In An Exhaust Valve |
-
1983
- 1983-12-05 JP JP22946683A patent/JPS60122207A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0771938A1 (en) * | 1995-10-31 | 1997-05-07 | Toyota Jidosha Kabushiki Kaisha | Cylinder head for internal combustion engine |
WO2014190043A1 (en) * | 2013-05-23 | 2014-11-27 | Caterpillar Inc. | Thermal spray coated engine valve for increased wear resistance |
CN104975899A (en) * | 2014-04-08 | 2015-10-14 | 曼恩柴油机涡轮股份公司曼恩柴油机涡轮德国分公司 | An Exhaust Valve For An Internal Combustion Engine, And A Method Of Strengthening An Annular Valve Seat Area In An Exhaust Valve |
EP2933445A1 (en) * | 2014-04-08 | 2015-10-21 | Man Diesel & Turbo, Filial Af Man Diesel & Turbo Se, Tyskland | An exhaust valve for an internal combustion engine, and a method of strengthening an annular valve seat area in an exhaust valve |
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