JPS60108182A - Power source device for flash butt welding device - Google Patents

Power source device for flash butt welding device

Info

Publication number
JPS60108182A
JPS60108182A JP21622783A JP21622783A JPS60108182A JP S60108182 A JPS60108182 A JP S60108182A JP 21622783 A JP21622783 A JP 21622783A JP 21622783 A JP21622783 A JP 21622783A JP S60108182 A JPS60108182 A JP S60108182A
Authority
JP
Japan
Prior art keywords
transformer
taps
flash
welding
voltage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21622783A
Other languages
Japanese (ja)
Other versions
JPH0218194B2 (en
Inventor
Noriaki Ochi
紀明 越智
Toshihiko Kurei
紅井 敏彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP21622783A priority Critical patent/JPS60108182A/en
Publication of JPS60108182A publication Critical patent/JPS60108182A/en
Publication of JPH0218194B2 publication Critical patent/JPH0218194B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/241Electric supplies

Abstract

PURPOSE:To enable fine adjustment over a wide range of an output voltage and omission of an auto-transformer by changing over the plural taps provided to the tertiary winding on the high voltage side of a power transformer connected to a welding transformer. CONSTITUTION:A power source device is constituted of a power transformer 1, thyristors 2, 3 for flashing in fore and post periods, a welding transformer 6, an electrode 7 and a tap changer 40 inserted to the plural taps 1B of a tertiary winding 1A on the high voltage side of the transformer 1. The changer 40 is used for changing over the taps 1B to change over the voltage. Since the number of the taps 1B can be increased, the fine adjustment of the output voltage is made possible over a wide range and in addition the auto-transformer and the taps of the transformer 6 in the prior are omitted.

Description

【発明の詳細な説明】 〔発明の技術分野〕 この発明は、所定間隙をあけて対向する一対の被溶接部
材間に所定の電圧を印加しなから両波溶接部材を接近さ
せることによって接触点にフラッシュを発生させ、この
フラッシュによって両波溶接部材を加熱溶融し、かつこ
の両波溶接部材間に互いに圧着する方向に必要圧力を与
えて溶接するフラッシュバット溶接装置に関するもので
、特にこの発明は、この種フラッシュバット溶接装置に
おいて、常温の被溶接部材を高温に昇温させる前期フラ
ッシュ電圧と、被溶接部材が所定温度に昇温したちと、
細かいフラッシュを出して溶融金属の端部を整えながら
最終のアプセット溶接(2部材を突合わせ、これを加圧
してから溶接電流を通じ、抵抗発熱によって温度を上げ
、圧力を加えて行なう溶接)に導く後期フラッシュ電圧
とを発生させる電源装置に関するものである。
[Detailed Description of the Invention] [Technical Field of the Invention] The present invention applies a predetermined voltage between a pair of members to be welded facing each other with a predetermined gap therebetween, and then brings the two-wave welding members closer to each other, thereby reducing the contact point. The present invention relates to a flash butt welding device that generates a flash, heats and melts double-wave welding members by the flash, and applies necessary pressure between the two-wave welding members in a direction in which they are crimped together. In this type of flash butt welding equipment, the first flash voltage raises the temperature of the workpiece to be welded at room temperature to a high temperature, and the temperature of the workpiece to be welded rises to a predetermined temperature.
A fine flash is produced to prepare the edges of the molten metal, leading to the final upset welding (welding in which two parts are butted together, pressure is applied, and then welding current is applied to raise the temperature by resistance heat generation and pressure is applied). The present invention relates to a power supply device that generates a late flash voltage.

〔°従来技術〕[°Conventional technology]

従来、この種フラッシュバット溶接装置の電源装置にお
ける上記フラッシュ電圧は、できるだけ連続してフラッ
シュ金発生させる必要があり、このため電圧「0」の期
間全最小限にするべく、正弦波の′tまで通電するよう
になされているため、電圧を調整する手段として位相制
御方法を用いることができず、あらかじめ設けられた複
数のタップをサイリスタで切換えて被溶接部材の材質、
板厚、および板巾に適り、 fc前期フラッシュ電圧と
、後期フラッシュ電圧と全印加するようになされている
Conventionally, the flash voltage in the power supply device of this type of flash butt welding equipment needs to generate flash gold as continuously as possible, and for this reason, in order to minimize the entire period of voltage "0", the voltage is set to 't' of the sine wave. Since it is designed to be energized, it is not possible to use a phase control method as a means of adjusting the voltage, and the material of the workpiece to be welded and the
Depending on the plate thickness and width, both the fc early flash voltage and the late fc flash voltage are applied.

第1図は上述したタップ切換方法として、オートトラン
スを用いた場合の電源回路を示し、また第2図は上述し
たタップ切換方法とし、て溶接トランスを用いた場合の
電源回路を示すもので、この第1図および第2図におい
て、(1)は電源トランス、(2)は前期フラッシュ用
サイリスタ群、(3)は後期フラッシュ用サイリスタ群
、(4)はオートトランス(5)のタラ7’ (5A)
、または溶接トランス(6)のタップ(<SA)に設け
られたタップチェンジャ、(7)は電極で、上記第、1
回のオートトランス方式においては、鉄鋼などを溶接す
る場合のように数1000 KVAO大容量になると、
大容鰍の電源トランス(1)と、オートトランス(5)
の2台を設置しなければならないばかりでなく、オート
トランス(5)の巻線数が少ないので、二次電圧の微調
整ができず、最適な電圧が得らtl、ず、しかもタップ
チェンジャ(4) vc流れる電流が大きいため、たと
えばコンピュータで行なう自動制御におけるタップ切換
えが構造上困難である欠点がある。また、上記第2図の
溶接トランス方式においては、多数のタップを設けてこ
れを切換えるようにしなければならないため、溶接トラ
ンスが必然的に大形になり、溶接トランスを小形にし℃
インピーダンス、特にインダクタンスを減らすことによ
って細ないフラッシュを出し、溶接の性能向上を計るこ
とができない欠点があるばかりでな(、電圧の微調整、
およびタップチェンジャに流れる大電流の問題点などは
上述したオートトランス方式の場合と同様である。
Figure 1 shows a power supply circuit when an autotransformer is used as the tap switching method described above, and Figure 2 shows a power supply circuit when a welding transformer is used as the tap switching method described above. In FIGS. 1 and 2, (1) is a power transformer, (2) is a group of thyristors for early flash, (3) is a group of thyristors for late flash, and (4) is a cod 7' of autotransformer (5). (5A)
, or a tap changer provided at the tap (<SA) of the welding transformer (6), (7) is an electrode, and the above-mentioned No. 1
In the autotransformer system, when the capacity is several thousand KVAO, such as when welding steel, etc.,
Power transformer (1) and auto transformer (5)
Not only do two units have to be installed, but the number of windings in the autotransformer (5) is small, so it is not possible to finely adjust the secondary voltage, making it difficult to obtain the optimal voltage. 4) Since the current flowing through VC is large, there is a drawback that it is structurally difficult to change taps in automatic control performed by a computer, for example. In addition, in the welding transformer system shown in Figure 2 above, it is necessary to provide a large number of taps to switch between them, which inevitably results in a large welding transformer.
By reducing impedance, especially inductance, a narrow flash is produced, which has the disadvantage that it is not possible to improve welding performance (fine adjustment of voltage,
The problem of the large current flowing through the tap changer is the same as that of the autotransformer system described above.

〔発明の概要〕[Summary of the invention]

この発明は、かかる点に着目してなされたもので、電源
トランスに設けた高圧6次巻線に複数のタップを設ける
とともに、このタップにタップチェンジャを挿入して上
述した諸欠点?除去、しようとするものである。
This invention was made with attention to this point, and it is possible to solve the above-mentioned drawbacks by providing a plurality of taps on the high-voltage sixth winding provided in the power transformer and inserting a tap changer into the taps. It is something that you are trying to remove.

〔発明の実施例〕[Embodiments of the invention]

すなわち、第5図はこの発明の一実施例な・示すもので
、(1)idt源)・ランス、(2)は前期フラッシュ
用サイリスク、(3)は後期フラッシュ用サイリスタ、
(6)は浴接トランス、(7)は電極、(4t)は上記
電源トランス(1)の高圧側3次巻線(1A)の複数の
タップ(IB) K JAj人gれたタップチェンジャ
で−、電圧を切換えるようになされている。
That is, FIG. 5 shows one embodiment of the present invention, in which (1) IDT source lance, (2) thyristor for early flash, (3) thyristor for late flash,
(6) is the bath-connected transformer, (7) is the electrode, and (4t) is the multiple taps (IB) of the high voltage side tertiary winding (1A) of the power transformer (1). -, the voltage can be switched.

〔発明の効果〕〔Effect of the invention〕

この発明のフラツシコ、バット溶接装程の電源装置は上
述し2tように、電源トランス(1)の高圧側6次巻;
濠(1A)の複数のタップ(IB) K、電圧を切換え
るためのタップチェンジャ(仰全挿入するようにしたも
ので、高圧側の6次巻a(IA) のため必然的に巻線
が多く、タップの故2多くすることが口J能であるから
出力゛電圧の微調整全広範囲にわたって行なうことがで
きるばかりでな(、従来のオートトランス(5)および
溶接トランス(6)のタップを省略することができるの
で、コストダウンに貢献するとともに、遡源トランス(
りの高圧側3次巻線(1人)にタップチェンジャ(4(
I w挿入するようにしたので、このタップチェンジャ
(40K流れる電流カ少ないため、7七とえばコンピュ
ータで行なう自動制御におけるタップ切換えが構造上き
わめて容易になる効果も有している。
The power supply device for flat welding and butt welding processes of the present invention includes the 6th winding on the high voltage side of the power transformer (1) as described above.
Multiple taps (IB) on moat (1A) Since it is easy to increase the number of taps by 2, not only can fine adjustment of the output voltage be performed over a wide range, but also the taps of the conventional auto transformer (5) and welding transformer (6) can be omitted. This not only contributes to cost reduction, but also enables retroactive transformers (
A tap changer (4 (
Since the tap changer (40K) flows less current, it has the effect of making it extremely easy to change taps under automatic control using a computer, for example.

なお、上述した一実施例においては、タップ(IB)の
切換えにタッグチェンジャ(4G ’を用いた場合につ
いて述べたが、必ずしもこれに限定されるものでなく、
コンタクタなど他の切換装置を用いても同様の効果が得
られることはいう1でもない。
In addition, in the above-mentioned embodiment, a case was described in which a tag changer (4G') was used to switch the tap (IB), but the present invention is not necessarily limited to this.
It is certainly possible to obtain similar effects by using other switching devices such as contactors.

【図面の簡単な説明】[Brief explanation of drawings]

第1図および第2図は従来のフラッシュバットm接装置
における電源装置を示す回路図、第6図はこの発明の一
実施例を示す回路図である。 図において、(1)は電源トランス、(IA) Pi高
高圧側6咎 用サイリスタ、(3)は後期フラッシュ用サイリスタ、
(6)は溶接トランス、(7)は電極、01Jlはタッ
プチェンジャである。 なお、図中同一符号は同一または相当部分を示す。 代理人 弁理士 木 村 三 朗 第3図 L 匹 丁 続 補 正 書 (自発) 昭和59年 3月131」 Tlj+i’l’ I i長官殿 1、事f’lの表ノJく 特願昭 58=216227
号2、発明の名称 フラッシュバット溶接装置の電源装置 3、補止をする名 4、代理八
1 and 2 are circuit diagrams showing a power supply device in a conventional flash bat m-contact device, and FIG. 6 is a circuit diagram showing an embodiment of the present invention. In the figure, (1) is a power transformer, (IA) is a thyristor for Pi high/high voltage side 6, (3) is a thyristor for late flash,
(6) is a welding transformer, (7) is an electrode, and 01Jl is a tap changer. Note that the same reference numerals in the figures indicate the same or corresponding parts. Agent: Sanro Kimura, Patent Attorney, Figure 3, Letter of Amendment (Spontaneous), March 131, 1980.''Tlj+i'l' Ii Mr. Director, 1, Matters f'l, No. J, Special Application Sho. 58=216227
No. 2, Name of the invention Power supply device for flash butt welding equipment 3, Supplementary name 4, Substitute 8

Claims (1)

【特許請求の範囲】 (1ン電極妊所定電圧を印加する溶接トランスに接続さ
れた電源トランスの高圧側3次巻線に複数のタップを設
け、このタップを切換えて電圧調整を行なうようにした
ことを特徴とするフラッシュバット溶接装置の電源装置
。 (2)高圧側6次巻線の各タップにタップチェンジャを
挿入したことを特徴とする特許請求の範囲第1項記載の
フラッシュバット溶接装置の電源装置。 (3)溶接トランスには並列接続された前期フラッシュ
用サイリスタと、後期フラッシュ用サイリスタとを備え
ていることを特徴とする特許請求の範囲第1項記載のフ
ラッシュバット溶接装置の電源装置。
[Claims] (A plurality of taps are provided on the high-voltage side tertiary winding of a power transformer connected to a welding transformer that applies a predetermined voltage to one electrode, and the voltage is adjusted by switching these taps. (2) The flash butt welding device according to claim 1, characterized in that a tap changer is inserted into each tap of the sixth winding on the high voltage side. (3) The power supply device for a flash butt welding apparatus according to claim 1, wherein the welding transformer includes an early flash thyristor and a latter flash thyristor connected in parallel. .
JP21622783A 1983-11-18 1983-11-18 Power source device for flash butt welding device Granted JPS60108182A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21622783A JPS60108182A (en) 1983-11-18 1983-11-18 Power source device for flash butt welding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21622783A JPS60108182A (en) 1983-11-18 1983-11-18 Power source device for flash butt welding device

Publications (2)

Publication Number Publication Date
JPS60108182A true JPS60108182A (en) 1985-06-13
JPH0218194B2 JPH0218194B2 (en) 1990-04-24

Family

ID=16685267

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21622783A Granted JPS60108182A (en) 1983-11-18 1983-11-18 Power source device for flash butt welding device

Country Status (1)

Country Link
JP (1) JPS60108182A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62212080A (en) * 1986-03-12 1987-09-18 Kawasaki Steel Corp Control device for flash butt welding machine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4845457A (en) * 1971-10-15 1973-06-29
JPS5759792A (en) * 1980-09-29 1982-04-10 Canon Inc Output apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4845457A (en) * 1971-10-15 1973-06-29
JPS5759792A (en) * 1980-09-29 1982-04-10 Canon Inc Output apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62212080A (en) * 1986-03-12 1987-09-18 Kawasaki Steel Corp Control device for flash butt welding machine

Also Published As

Publication number Publication date
JPH0218194B2 (en) 1990-04-24

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