JPS598809Y2 - Rotating wheel continuous composite material extrusion equipment - Google Patents
Rotating wheel continuous composite material extrusion equipmentInfo
- Publication number
- JPS598809Y2 JPS598809Y2 JP4183479U JP4183479U JPS598809Y2 JP S598809 Y2 JPS598809 Y2 JP S598809Y2 JP 4183479 U JP4183479 U JP 4183479U JP 4183479 U JP4183479 U JP 4183479U JP S598809 Y2 JPS598809 Y2 JP S598809Y2
- Authority
- JP
- Japan
- Prior art keywords
- centering mandrel
- die
- chamber
- fixed shoe
- composite material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Extrusion Of Metal (AREA)
Description
【考案の詳細な説明】
本考案は芯材ワイヤにアルミニューム等の外層材を被覆
させた複合製品を連続して大量に製造するのに好適な回
転ホイール式連続複合材押出し装置に関する。[Detailed Description of the Invention] The present invention relates to a rotating wheel type continuous composite material extrusion device suitable for continuously manufacturing a large amount of composite products in which a core wire is coated with an outer layer material such as aluminum.
一般に回転ホイール式連続複合材押出し装置は周溝付ホ
イールと固定シューブロックとにより、棒状素材を可塑
的状態の素材にした後、この素材をダイの前で芯材用ワ
イヤと合体させ、ダイより複合製品となって連続して押
出或形されるようにしている(第1図参照)。In general, a rotating wheel type continuous composite material extrusion device uses a circumferentially grooved wheel and a fixed shoe block to turn a bar-shaped material into a plastic material, and then combines this material with a core wire in front of a die. The composite product is continuously extruded or shaped (see Figure 1).
したがって複合製品になる芯材ワイヤは強力な張力でも
ってダイ穴中心に正確に位置させるようにしているもの
の、可塑的状態の素材は極めて高い圧力を有しており、
直接芯材ワイヤに作用すると、ダイ穴に対する芯材ワイ
ヤの芯振れを生じるので、従来装置では1ホールの場合
、素材通路途中に芯材ワイヤを覆う分流体15を配設す
るか(第2,3図参照)、芯材ワイヤに対する素材合流
方向を考慮する2ホイールとしている(第4図参照)。Therefore, although the core wire used in the composite product is placed in the center of the die hole using strong tension, the material in its plastic state is under extremely high pressure.
If it acts directly on the core wire, it will cause the core wire to run out with respect to the die hole. Therefore, in the case of one hole in the conventional device, it is necessary to arrange a dividing fluid 15 to cover the core wire in the middle of the material passage (second, (See Fig. 3), and two wheels are used to take into consideration the direction of material convergence with respect to the core wire (see Fig. 4).
ところが、通路途中に分流体を配設する前者の場合、分
流体により素材流動抵抗が増大し、押出速度の低下すな
わち、生産性の低下を余義なくされたり、あるいは増大
抵抗に見合う余分の押出力を付与するようにすると装置
が大型化する欠点がある。However, in the former case, where a fluid divider is placed in the middle of the passage, the flow resistance of the material increases due to the fluid divider, resulting in a decrease in extrusion speed, that is, a decrease in productivity, or the need for extra extrusion to compensate for the increased resistance. If an output is provided, there is a drawback that the device becomes larger.
又、後者すなわち、2ホイールの場合、装置全体が大型
化すると共に、流動素材圧力を等しくさせるための各ホ
イールの回転制御等が困難で、全体として非常に高価な
ものとなる欠点がある。In addition, in the latter case, that is, in the case of two wheels, the entire device becomes large in size, and it is difficult to control the rotation of each wheel to equalize the pressure of the fluid material, making the device extremely expensive as a whole.
これら欠点を解消する対策として、第6図に示すように
固定シューブロック3に形或した圧力調整室7を横断し
て芯出しマンドレル9を配置し、芯材用ワイヤ10の芯
振れを抑制したものがある。As a measure to eliminate these drawbacks, as shown in FIG. 6, a centering mandrel 9 is disposed across the pressure adjustment chamber 7 formed in the fixed shoe block 3 to suppress the core runout of the core wire 10. There is something.
しかし芯出しマンドレル9が片持支持のため、そのたわ
みによって芯材の偏心・外層材の偏肉化が生じて不良製
品ができあがり、極端な場合には押出或形不能となって
しまう。However, since the centering mandrel 9 is supported on a cantilever, its deflection causes eccentricity of the core material and uneven thickness of the outer layer material, resulting in a defective product, and in extreme cases, extrusion or shaping becomes impossible.
本考案は上記の欠点を解消するためになされたもので、
圧力調整室に流入した素材の流動方向をこの圧力調整室
内で、該室を横断する方向に曲げた後、圧力調整室の側
方で、この素材と圧力調整室を横断通過した芯材ワイヤ
を合体させるようにし、芯出しマンドレルが素材作用力
による曲げ変形を生ぜず、芯材の偏心化、外層材の偏肉
化のない複合製品を小型の設備で、能率よく大量に製造
できる回転ホイール式連続複合材押出し装置を提供しよ
うとするものである。This invention was made to eliminate the above-mentioned drawbacks.
After bending the flow direction of the material that has flowed into the pressure adjustment chamber in a direction that crosses the chamber, the core material wire that has passed across the material and the pressure adjustment chamber is bent on the side of the pressure adjustment chamber. Rotating wheel type that enables efficient mass production of composite products using small equipment, without causing bending deformation due to material acting force on the centering mandrel, and without eccentricity of the core material or uneven thickness of the outer layer material. It is intended to provide a continuous composite extrusion device.
以下、その実施例を図面について説明すると、第5図お
よび第7図において、図中1は図外駆動装置により駆動
回転されるホイールで、その外周は断面レ字状の周溝2
を備えている。Hereinafter, the embodiment will be explained with reference to the drawings. In Figs. 5 and 7, reference numeral 1 in the drawings indicates a wheel driven and rotated by a drive device not shown, and its outer periphery has a circumferential groove 2 having a rectangular cross section.
It is equipped with
3は前記周溝2に嵌入する塞止め部材4を備えた固定シ
ューブロックで、前記周溝2の1部を蓋被し、ホイール
1と協働して金属素材5を押出す押出室6を構威してい
る。3 is a fixed shoe block equipped with a blocking member 4 that fits into the circumferential groove 2, covers a part of the circumferential groove 2, and defines an extrusion chamber 6 for extruding the metal material 5 in cooperation with the wheel 1. He is in charge.
7は前記固定シューブロック3内に形或された圧力調整
室で、穴8により前記押出室6と連通されている。Reference numeral 7 denotes a pressure adjustment chamber formed within the fixed shoe block 3, and communicates with the extrusion chamber 6 through a hole 8.
9′は前記圧力調整室7を横断して、その両側壁に両持
ちされた芯出しマンドレルで内部には芯材用ワイヤ10
を挿通している。Reference numeral 9' denotes a centering mandrel which is supported on both sides of the pressure adjustment chamber 7, and has a core wire 10 inside.
is inserted.
11は前記芯出しマンドレルに対面してテーパ凹曲面を
形或したダイである。A die 11 has a tapered concave surface facing the centering mandrel.
芯出しマンドレル9′のダイ側支持部12には、圧力調
整室7とダイ11とを連通ずる分流通路が形威されてい
る。The die-side support portion 12 of the centering mandrel 9' is formed with a branch passage that communicates the pressure adjustment chamber 7 and the die 11.
本考案はこの様に構成されているので、事前に芯材用ワ
イヤ10を芯出しマンドレル9′からダイ穴内に通して
おき、矢印B方向に駆動回転しているホイール1の周溝
2に棒状金属素材5を供給すると、摩擦力で素材5は引
き込まれ、素材先端が周溝2内に突入保持されている塞
止め部材4に到達の後、後続して進入してくる素材のた
め加圧され、押出室6内で可塑的状態の素材5′となる
。Since the present invention is constructed in this way, the core wire 10 is passed from the centering mandrel 9' into the die hole in advance, and the rod-shaped When the metal material 5 is supplied, the material 5 is pulled in by frictional force, and after the leading end of the material enters the circumferential groove 2 and reaches the blocking member 4 where it is held, pressure is applied due to the subsequent material entering. The raw material 5' becomes plastic in the extrusion chamber 6.
しかる後、この素材5′は更に加圧されて押出室6から
流出し、穴8を通って固定シューブロック3内に形或さ
れた圧力調整室7内に流入する。This material 5' is then further pressurized and flows out of the extrusion chamber 6 and through the hole 8 into a pressure regulating chamber 7 formed in the fixed shoe block 3.
圧力調整室7内に流入した素材5′は、室7を横断して
配設された芯出しマンドレル9′の外周部をとり囲んで
充満した後、流動方向が芯材移動方向に沿う方向に曲げ
られ分流通路を通ってダイ11に流入し、芯材ワイヤ1
0の周囲をとりかこみつつ、芯材ワイヤ10とともにダ
イ11の穴から押出されて複合製品14となる。The material 5' that has flowed into the pressure adjustment chamber 7 surrounds and fills the outer periphery of the centering mandrel 9' disposed across the chamber 7, and then the flow direction is aligned with the direction of movement of the core material. The core wire 1 flows into the die 11 through the bent branch passage.
0 and is extruded from the hole of the die 11 together with the core wire 10 to form a composite product 14.
以上のように本考案によれば、圧力調整室を横断して配
置された芯出しマンドレルはその両端が固定シューブロ
ックで支持されているので、素材作用力による変形が生
じない。As described above, according to the present invention, the centering mandrel placed across the pressure adjustment chamber is supported at both ends by the fixed shoe blocks, so that no deformation occurs due to the force acting on the material.
また、芯出しマンドレルのダイ側支持部には分流通路が
形或されており、圧力調整室に流入された素材は芯材移
動方向に沿って流動した後芯材ワイヤと合流するので、
芯材ワイヤは芯振れのない状態で複合製品になる。In addition, a branch passage is formed in the die-side support part of the centering mandrel, and the material flowing into the pressure adjustment chamber flows along the direction of movement of the core material and then merges with the core material wire.
The core wire becomes a composite product without core runout.
従って、芯材の偏心化、外層材の偏肉化のない複合製品
を小型の設備で、能率よく大量に生産することができる
大なる効果がある。Therefore, there is a great effect that composite products without eccentricity of the core material and uneven thickness of the outer layer material can be efficiently produced in large quantities using small equipment.
第1.2.4図は従来装置の概略説明図、第3図は第2
図III線に沿う断面図、第5図は本考案に係る回転ホ
イール式連続複合材押出し装置の概略説明図、第6図、
第7図はそれぞれ第5図のVI−VI線断面図であって
、第6図は従来装置の改良例を示し、第7図は本考案の
実施例を示すものである。
1・・・・・・ホイール、2・・・・・・周溝、3・・
・・・・固定シューブロック、6・・・・・・押出室、
7・・・・・・圧力調整室、9,9′・・・・・・芯出
しマンドレル、11・・・・・・ダイ。Figure 1.2.4 is a schematic explanatory diagram of the conventional device, and Figure 3 is the second
5 is a schematic explanatory view of the rotary wheel type continuous composite material extrusion device according to the present invention; FIG. 6 is a sectional view taken along line III;
7 is a sectional view taken along the line VI--VI of FIG. 5, FIG. 6 shows an improved example of the conventional device, and FIG. 7 shows an embodiment of the present invention. 1...wheel, 2...circumferential groove, 3...
...Fixed shoe block, 6...Extrusion chamber,
7...Pressure adjustment chamber, 9,9'...Centering mandrel, 11...Die.
Claims (1)
と協働して押出室を構威する固定シューブロックとから
なる回転式連続押出し装置において、固定シューブロッ
クに押出室と連通ずる圧力調整室を形戒し、該圧力調整
室を横断させて芯出しマンドレルと該芯出しマンドレル
に対向するダイをそれぞれ配置し、前記芯出しマンドレ
ルの両端を固定シューブロックで支持すると共に、芯出
しマンドレルのダイ側支持部にはダイへの分流通路を形
威したことを特徴とする回転ホイール式連続複合材押出
し装置。In a rotary continuous extrusion device consisting of one wheel with a circumferential groove and a fixed shoe block that covers the circumferential groove and cooperates with the wheel to form an extrusion chamber, the fixed shoe block is communicated with the extrusion chamber. A pressure regulating chamber is formed, a centering mandrel and a die facing the centering mandrel are arranged across the pressure regulating chamber, both ends of the centering mandrel are supported by fixed shoe blocks, and the centering mandrel is supported at both ends by fixed shoe blocks. A rotary wheel type continuous composite material extrusion device characterized by having a branch passageway to the die in the support part of the mandrel on the die side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4183479U JPS598809Y2 (en) | 1979-03-30 | 1979-03-30 | Rotating wheel continuous composite material extrusion equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4183479U JPS598809Y2 (en) | 1979-03-30 | 1979-03-30 | Rotating wheel continuous composite material extrusion equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS55143909U JPS55143909U (en) | 1980-10-15 |
JPS598809Y2 true JPS598809Y2 (en) | 1984-03-19 |
Family
ID=28913178
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4183479U Expired JPS598809Y2 (en) | 1979-03-30 | 1979-03-30 | Rotating wheel continuous composite material extrusion equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS598809Y2 (en) |
-
1979
- 1979-03-30 JP JP4183479U patent/JPS598809Y2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS55143909U (en) | 1980-10-15 |
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