JPS5987922A - Speed controlling device of leveler - Google Patents
Speed controlling device of levelerInfo
- Publication number
- JPS5987922A JPS5987922A JP19709382A JP19709382A JPS5987922A JP S5987922 A JPS5987922 A JP S5987922A JP 19709382 A JP19709382 A JP 19709382A JP 19709382 A JP19709382 A JP 19709382A JP S5987922 A JPS5987922 A JP S5987922A
- Authority
- JP
- Japan
- Prior art keywords
- leveler
- roll
- loop
- press
- coil material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、プレスに供給される:コイル材料全巻き戻し
てその巻きぐせを矯正する場合等に使用され、るレベレ
の速度制量装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a leveling speed control device that is used when a coil material supplied to a press is completely unwound and its curls are corrected.
従来のレベレでは、プレスに同期して運転さfLルピン
チローラユニソトとレベレとの間に貯溜さ1L−Cいる
材利のループ量が所定量に達すると、その都度レベレを
停止させていた。従って。With conventional levelers, the leveler was stopped each time the loop amount of 1L-C material accumulated between the fL pinch roller Unisoto and the leveler, which was operated in synchronization with the press, reached a predetermined amount. . Therefore.
このI/レベレピンチローラユニットと同様に間欠運転
されてしまうので、レベレが停止−1−するたひごとに
材料にロールマークがイテ]いて製品の品質に悪影響を
及ぼすという欠小があつ;′ζ。この、1:うな口・−
ルマークは、レベレが停止するたびごとに材料の矯正が
完全に停止し、その後、レベレが高速で運転されるため
であシ、高能率化を図るべくプレスの運転速度を高くす
るほと。Like this I/level pinch roller unit, it is operated intermittently, so every time the level stops, roll marks are left on the material, which has a negative effect on product quality. ζ. This, 1: Unaguchi・-
This is because the straightening of the material stops completely each time the leveler stops, and then the leveler is operated at high speed.In order to improve efficiency, the operating speed of the press should be increased.
停止後におけるレベレの起動加速度を大きくする必要が
あるのでロールマークが顕著に表われ\
でし1うという不都合があった。Since it was necessary to increase the starting acceleration of the level after stopping, there was an inconvenience that roll marks were noticeable.
本発明は、斯る従来の実状に鑑みてなされたものであり
、レベレとピンチローラユニットとの間に貯溜されるル
ープ酸を所定量に保持させつつ、前記ループ量が所定量
に達した時にレベレの運転速度をクリープ速度に切替制
御する手段を設けることにより、過剰ループ量を防市1
7なから材料にロールマークが付くことを予防できるよ
うにしたレベレの速度制御装置を提供することを目(杓
としている。The present invention has been made in view of the conventional situation, and is designed to maintain a predetermined amount of loop acid stored between a leveler and a pinch roller unit, and to prevent the loop acid from reaching a predetermined amount when the loop acid reaches a predetermined amount. By providing a means to switch and control the operating speed of the level to the creep speed, the excessive loop amount can be reduced to 1.
Our aim is to provide a leveling speed control device that can prevent roll marks from forming on materials.
以下に本発明を図示された一実施例υで基づいて詳細に
説明−ノーる。The invention will be explained in detail below on the basis of an illustrated embodiment υ.
図示しないプレスとレベレ1との間には、該レベレ1で
巻きほぐして巻きぐせが矯正されたコイル材料をプレス
に送シ込み供給するピンチローラユニット2を配設して
いる。レベレ1の前方には、レベレ1から送り出された
コイル材の長さを計測するメジャリングロール3と、コ
イル柑のループ量が所定量であるか否かを検出する第1
のループ量検出手段6と、ループ量が所定量より一定量
だけ多くなっているか否かを検出する第2のループ量検
出手段7とを配設シフ。A pinch roller unit 2 is disposed between a press (not shown) and a leveler 1. A pinch roller unit 2 is disposed to feed the coil material, which has been unwound by the leveler 1 and whose curls have been corrected, into the press. In front of the leveler 1, there is a measuring roll 3 that measures the length of the coil material sent out from the leveler 1, and a measuring roll 3 that measures the length of the coil material sent out from the leveler 1, and a measuring roll 3 that measures the length of the coil material sent out from the leveler 1, and a measuring roll 3 that measures the length of the coil material sent out from the leveler 1.
A loop amount detection means 6 and a second loop amount detection means 7 for detecting whether the loop amount is larger than a predetermined amount by a certain amount are provided.
これら両手段及びプレス等から出力さf′1.る各種信
号に応じてレベレ1及びピンチローラユニット2の駆動
モータ4,5を後述する制御装置で可変速制御するよう
にしている。8はし・ベラ1を5駆動するモータ4の回
転lを検出するパルスゼネレータ、9はピンチローラユ
ニノ12を駆動するモータ5の回転量を検出するパルス
ゼネレータである。尚、前記各ループ量検出手段は。Output f'1. from both these means and the press etc. The drive motors 4 and 5 of the level 1 and pinch roller unit 2 are controlled at variable speeds by a control device, which will be described later, in accordance with various signals. 8 is a pulse generator that detects the rotation amount of the motor 4 that drives the chopper/flatter 1; 9 is a pulse generator that detects the amount of rotation of the motor 5 that drives the pinch roller unino 12; Incidentally, each of the loop amount detection means is as follows.
例えば光電スイッチ等で構成されるが、リミットスイッ
チ等に置換しても良い。For example, it is composed of a photoelectric switch or the like, but it may be replaced with a limit switch or the like.
前記ピンチローラユニツl−2の駆動モータ5を制御す
る第1の制御部11には、ピンチローラ送り量ディジス
イッチ10で設定した1回当りのjxり針信号と、プレ
スイ則から出力されるスタート信号12とが供給され、
プレスの運転ザイクルの榔料供給時期に予め設定した送
り量だけコイル材をプレスに送り込み供給し、送り込み
が終った時点で送り完了信号15をANDゲート14の
−・方に供給するようにしている。The first control unit 11 that controls the drive motor 5 of the pinch roller unit l-2 receives the jx needle signal per time set by the pinch roller feed amount digital switch 10, and the start signal output from the pressy rule. signal 12 is supplied,
Coil material is fed into the press by a preset feed amount at the feed time of the press operation cycle, and a feed completion signal 15 is supplied to the - direction of the AND gate 14 when the feed is finished. .
又、ANDゲート14の他方には、メジャリングロール
3の出力像−号が供給され、送り完了信号が出力さオフ
、ている状態での材:目送り量を演算部13に減算信号
として供給するようにしている。Further, the output image number of the measuring roll 3 is supplied to the other side of the AND gate 14, and the material: stitch feed amount in the state where the feed completion signal is output OFF is supplied to the calculation unit 13 as a subtraction signal. I try to do that.
そして、この演算部13では、ピンチローラ送り量ディ
ジスイッチ10の出力値(設定送り量)からANDゲー
ト14の出力値を減算してこれをレベレ駆動モータ4の
制御部18に送り量1汀号として供給1〜.スタート信
号■2が供給さ冶、7へ時にこの送りmld号に相当す
る量だけコイル目゛利を巻きほぐして矯正するよう(/
cしており、第2のループ検出手段7の検出レベル了1
で利子1のルーゾ凪が増加すると、該手段7の出力に基
づいて制御部18から駆動モータ4に停止信号が出力さ
れる」;うbてなっている。16は設定送り量の適否を
判定する演算部、17は該演算部16の出力信号に基づ
いてプレス停止信号を出力する外↑’43出力リレ・−
である。Then, the calculation section 13 subtracts the output value of the AND gate 14 from the output value (set feed amount) of the pinch roller feed amount digital switch 10, and sends this to the control section 18 of the level drive motor 4 as the feed amount 1 stage number. Supply as 1~. When the start signal 2 is supplied to 7, the coil is unwound and corrected by an amount corresponding to this feed mld number (/
c, and the detection level of the second loop detection means 7 is 1
When the Luzo calm of interest 1 increases, a stop signal is output from the control section 18 to the drive motor 4 based on the output of the means 7. Reference numeral 16 denotes an arithmetic unit that determines whether or not the set feed amount is appropriate, and 17 an output relay that outputs a press stop signal based on the output signal of the arithmetic unit 16.
It is.
」ニスの構成において、送り@f”(ジスイソデ10で
1回当りの材料送υ量を設定[7,レベレ1を手動制御
して材料ループを両ループ検出手段6.7の中間Vベル
にセントする。In the configuration of varnish, set the amount of material feed per time with feed@f (dissode 10) [7, Manually control level 1 to center the material loop at the intermediate V-bell between both loop detection means 6. do.
この状態でプレス運転に入ってプレス側から材利送ジス
タート信号12が供給さ力、ると1両1駆動モータ4,
5が回転してレベレ[及びピンチロー ラユニノト2が
運転される。In this state, when the press starts operating and the material feed start signal 12 is supplied from the press side, one car, one drive motor 4,
5 rotates to operate the level [and pinch roller unit 2].
そして、ピンチローラユニット2が予じめ設定した計だ
け材料を送り出すと、材料送り出し完了信号15が出力
されると同時にピンチローラユニット2が停止する。When the pinch roller unit 2 has fed out the material by a preset amount, the material feeding completion signal 15 is output and the pinch roller unit 2 stops at the same time.
一方、レベラ1は、一定量だけ材料の巻きほぐし、矯正
を行なった後に5駆動モータ4がクリープ速度に切替わ
る。そして、(」利送り出し完了信号15が出力さ〕)
、た時点から次のスタート信412が供給する1で−に
クリープ速度てレベレ1から送り出される材料の長さ信
号がANDゲート111から演算部11に送られ、この
送り長さが設:で値より減算されてレベレ1の次回の桐
利送り1にさとなる。On the other hand, in the leveler 1, after unwinding and straightening the material by a certain amount, the 5 drive motor 4 is switched to the creep speed. Then, (the interest payment completion signal 15 is output)
, the next start signal 412 supplies the length signal of the material to be sent from level 1 at the creep speed of 1, which is sent from the AND gate 111 to the calculation unit 11, and this feed length is set to the value set by . This will be subtracted from Level 1's next Kiriri Okuri 1.
従って、材料の供給が中断さ瓦ている間にレベレ1がク
リープ速度で運転さ′h、続けようともし/ベラ1とピ
ンチローラユニット2との間のループ量が過大になるお
それがなく、レベレ1.はプレスの消費量に見合っただ
けの量の月71′4の巻きほぐし及び矯正を行なうこと
になる。Therefore, if the leveler 1 is operated at the creep speed while the material supply is interrupted, there is no risk that the loop amount between the leveler 1 and the pinch roller unit 2 will become excessive. Level 1. This means that the amount of unwinding and straightening of the moon 71'4 is commensurate with the amount consumed by the press.
尚、実施例のように両1駆動モーク4,5の回転量1つ
まり、レベレ1及びピンチローラユニット2の運動量を
ぞれぞれパルスゼネレータ8゜9で検出してこれをそり
、ぞわ、の制御部1.1.18にフ−f −ドパツクす
れは、レベラ及ヒピンチローラユニソトの制御精度を高
くできることは詳述する寸でもない。Incidentally, as in the embodiment, the rotation amount 1 of both drive mokes 4 and 5, that is, the momentum of the level 1 and the pinch roller unit 2, is detected by the pulse generator 8. It is not necessary to describe in detail that the control accuracy of the leveler and pinch roller can be increased by applying the food pack to the control unit 1.1.18.
又、送り計の設定値が極端に小さくてクリープ速度によ
る材t1送り出し量が多い場合は、設定値が不適当であ
ると判断して外部出力リレー17を作動させてプレスを
停止さ硝る。尚、制御ミス等でループ量が第2のループ
検出手段7の検出レベルより多くなった場合には、レベ
ラ1を完全に停止さぜるが、少なくともプレスの運転中
にはこのようなことがないのでロールマークのイ:j着
頻度が椿めて少なくなり、プレス製品の品質を大幅に向
上できる。Further, if the set value of the feed meter is extremely small and the amount of material t1 delivered due to the creep speed is large, it is determined that the set value is inappropriate and the external output relay 17 is activated to stop the press. In addition, if the loop amount becomes larger than the detection level of the second loop detection means 7 due to a control error, etc., the leveler 1 is completely stopped, but this should not happen at least while the press is operating. Since there are no roll marks, the frequency of roll marks is reduced, and the quality of pressed products can be greatly improved.
以上説明したように本発明に1れは、従来でbまプレス
の運転に同期1〜で運転、停止をくり返していたレベラ
が加減速をくり返して回転し続けるので、矯正されるコ
イル材にレベラの矯正ロールによるロール1−りが付く
おそハがなくなり、プレス製品の品質を向上できZ)。As explained above, one advantage of the present invention is that the leveler, which in the past repeatedly started and stopped in synchronization with the operation of the press, continues to rotate by repeating acceleration and deceleration. This eliminates the risk of roll 1-sticking caused by the straightening rolls, improving the quality of pressed products.
図は本発明の一実施例のブし1ツク図である。
1・・L/ ヘア 1.0・・送り量
デ・fジスインチ2・・ ビンチロ、−ラ:Lニット
」1・・制御部3・・・メジャリング「l−ル 1
2・ スフ−1・信号4・・・レベレ駆動用モータ
13・・・演算部5・・・ピンチローラ駆動用モータ
14・・・AN’Dゲート6”第1のループ検出手段
15・・・送り完了信号7゛°゛第2のループ検出手
段 J8・・・制御部8.9・・パルスゼネレータ
特許比 願人 アイダエンジニアリング株式会社代理
人弁理士 中 山 隋(ほか1名)The figure is a block diagram of one embodiment of the present invention. 1..L/Hair 1.0..Feed amount de.f.jis.inch 2.. Vincillo, -L: L knit
”1...Control unit 3...Measuring "L-Rule 1
2. Suffu-1/Signal 4...Level drive motor
13... Arithmetic unit 5... Pinch roller drive motor 14... AN'D gate 6'' first loop detection means 15... Feed completion signal 7゛°゛ second loop detection means J8. ...Control unit 8.9...Pulse generator patent ratio Applicant: AIDA Engineering Co., Ltd. Representative Patent Attorney Sui Nakayama (and one other person)
Claims (1)
ニットに供給されるコイル材料の巻きほぐしと巻きぐせ
の矯正とを行なうtレベレの速度匍j1朗ト裟1醒にち
・いて、レベレとピンチロー ラユニ;ット間に貯溜さ
れる材料のループ酸を所定量1((H保持さWつつ該ル
ープ量が所定量に達17た時にレベレの運転速度をクリ
ープ速度に切替制御する手段を設けてなるレベレの速度
fii制御内置。The first one is operated in synchronization with the operation of the press. At the speed of the leveler, which unwinds the coil material supplied to the pinch roller unit and corrects the curl, the material is accumulated between the leveler and the pinch roller unit. The leveling speed fii control device is provided with means for controlling the leveling operation speed to be switched to the creep speed when the loop amount reaches a predetermined amount 17 while holding the loop acid (H).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19709382A JPS5987922A (en) | 1982-11-10 | 1982-11-10 | Speed controlling device of leveler |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19709382A JPS5987922A (en) | 1982-11-10 | 1982-11-10 | Speed controlling device of leveler |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5987922A true JPS5987922A (en) | 1984-05-21 |
JPS6361093B2 JPS6361093B2 (en) | 1988-11-28 |
Family
ID=16368605
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19709382A Granted JPS5987922A (en) | 1982-11-10 | 1982-11-10 | Speed controlling device of leveler |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5987922A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01139923U (en) * | 1988-03-22 | 1989-09-25 | ||
KR100886375B1 (en) | 2007-06-09 | 2009-03-03 | 김형섭 | Forming apparatus for snap ring and snap ring |
-
1982
- 1982-11-10 JP JP19709382A patent/JPS5987922A/en active Granted
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01139923U (en) * | 1988-03-22 | 1989-09-25 | ||
KR100886375B1 (en) | 2007-06-09 | 2009-03-03 | 김형섭 | Forming apparatus for snap ring and snap ring |
Also Published As
Publication number | Publication date |
---|---|
JPS6361093B2 (en) | 1988-11-28 |
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