JPS597497B2 - mixer - Google Patents

mixer

Info

Publication number
JPS597497B2
JPS597497B2 JP55102686A JP10268680A JPS597497B2 JP S597497 B2 JPS597497 B2 JP S597497B2 JP 55102686 A JP55102686 A JP 55102686A JP 10268680 A JP10268680 A JP 10268680A JP S597497 B2 JPS597497 B2 JP S597497B2
Authority
JP
Japan
Prior art keywords
speed rotor
rotor
speed
low
rotation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55102686A
Other languages
Japanese (ja)
Other versions
JPS5727121A (en
Inventor
信治 守屋
真太郎 徳永
隆弘 塩見
辰美 北川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUJI PAUDARU KK
Original Assignee
FUJI PAUDARU KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FUJI PAUDARU KK filed Critical FUJI PAUDARU KK
Priority to JP55102686A priority Critical patent/JPS597497B2/en
Publication of JPS5727121A publication Critical patent/JPS5727121A/en
Publication of JPS597497B2 publication Critical patent/JPS597497B2/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • B01F27/701Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
    • B01F27/703Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with stirrers rotating at different speeds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • B01F27/701Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
    • B01F27/705Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with stirrers rotating in opposite directions about the same axis, e.g. with a first stirrer surrounded by a tube inside a second stirrer

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Description

【発明の詳細な説明】 本発明は2種以上の粉体を短時間で均一に混合すること
ができるだけでなく、粉体に液を噴霧して均一に加湿す
る加液混合をも少ない消費動力によつて行うことができ
る粉砕機構を備えた混合機に関する。
Detailed Description of the Invention The present invention not only allows two or more types of powder to be uniformly mixed in a short period of time, but also enables spraying of a liquid onto the powder to uniformly humidify the liquid, which consumes less power. The present invention relates to a mixer equipped with a grinding mechanism that can be used for grinding.

従来からも粉体の混合に、同心的に配設された2個のロ
ータを用いる型式の混合機(例えば、昭和7年実用新案
出願公告第7731号)が知られている。
BACKGROUND ART A type of mixer using two concentrically arranged rotors for mixing powder has been known (for example, Utility Model Application Publication No. 7731 of 1932).

しかし、この型式の混合機では、内側ロータの回転速度
は外側ロータの回転速度より速くなつているが、内側ロ
ータに突設された複数の撹拌腕の長さは長く、高速回転
した場合に要する駆動動力の大きさと撹拌腕に作用する
負荷の大きさを考えれば、高速回転に適しているとは考
えられない。
However, in this type of mixer, although the rotational speed of the inner rotor is faster than the rotational speed of the outer rotor, the length of the multiple stirring arms protruding from the inner rotor is long, which is required for high-speed rotation. Considering the magnitude of the driving power and the magnitude of the load acting on the stirring arm, it is not considered suitable for high-speed rotation.

また、内外のロータに設けられた攪拌腕や翼板は、被混
合材料を両ロータの軸方向へ積極的に移動して混合を均
一に行わせる機構を全く付与されていない上に、内側ロ
ータの撹拌腕先端部は杓子状になつていて粉砕機能も与
えられていない。このため、混合粉体間に大きな粒度差
や比重差がある場合はもとより、幅の広い混合比、例え
ば10:1〜1000:1のような混合を短時間で均一
に行うことはできなかつた。
Furthermore, the stirring arms and vanes provided on the inner and outer rotors do not have any mechanism for actively moving the materials to be mixed in the axial direction of both rotors for uniform mixing, and the inner rotor The tip of the stirring arm is ladle-shaped and does not have a crushing function. For this reason, it is not possible to uniformly mix a wide range of mixing ratios, such as 10:1 to 1000:1, in a short time, as well as when there is a large difference in particle size or specific gravity between mixed powders. .

これらの要求に沿う混合機として、例えば流動化型混合
機が提案されたが、この場合にも粉体の混合に大きな駆
動動力を要する不都合を解消することはできない。
As a mixer that meets these requirements, for example, a fluidized mixer has been proposed, but even in this case, the disadvantage of requiring large driving power to mix powder cannot be solved.

本発明は上記不都合を解消したものであつて、混合を効
率的に行わせる要素として混合機内に粉砕機構を備え、
低馬力でかつ短時間に幅の広い混合比の混合を行ない得
ると共に、加液混合性能の良い混合機を提供することを
目的とするものである。
The present invention solves the above-mentioned disadvantages, and includes a crushing mechanism in the mixer as an element for efficient mixing.
The object of the present invention is to provide a mixer that can mix a wide range of mixing ratios in a short time with low horsepower and has good liquid mixing performance.

実施例について説明すれば、軸線を水平に配した筒状器
体1の上部中央に材料投入口2を設けると共に、下方中
央に蓋3で開閉される排出口4を設けて、器体1の中心
部に、その軸線上で高速に回転させられる高速ロータ5
を配設する。
To explain the embodiment, a material input port 2 is provided in the upper center of a cylindrical container 1 whose axis is arranged horizontally, and an outlet 4 that is opened and closed by a lid 3 is provided in the lower center. At the center is a high-speed rotor 5 that rotates at high speed on its axis.
to be placed.

高速ロータ5は、その円筒表面に、複数の短い衝撃体6
を突設する。
The high-speed rotor 5 has a plurality of short impact bodies 6 on its cylindrical surface.
to protrude.

実施例においては板材を方形又は適宜の形状に截断して
形成した多数の片状羽根で示されているが、該衝撃体6
は高速ロータの円筒表面に放射状に突設された先端にT
契約は「形の横腕を備えた軸であつてもよいし、スイン
グハンマであつてもよい。衝撃体6の配置はランダムで
もよいが、後述の低速ロータとの相互作用を効果的に行
わせるために、ロータ5の軸線に対して角度θだけ傾け
、またロータ5の周面にラセン状の配置で突設する。
In the embodiment, a large number of blades formed by cutting a plate material into a rectangular or appropriate shape are shown, but the impact body 6
is a T at the tip that protrudes radially on the cylindrical surface of the high-speed rotor.
The contract may be a shaft with a horizontal arm or a swinging hammer.The arrangement of the impacting body 6 may be random, but it is necessary to effectively interact with the low-speed rotor described below. In order to do this, it is inclined at an angle θ with respect to the axis of the rotor 5, and is protruded from the circumferential surface of the rotor 5 in a helical arrangement.

このラセン配置と角度θの傾きは、第1図に矢符Aで示
すように、高速ロータ5の回転により、被処理材料を該
ロータ5の軸方向に移動させ得るようにし、また高速ロ
ータ5の左右でラセンの向き又は前記角度θの傾きを互
に反対向きとし、軸方向に移動する被処理材料が矢符A
の如く器体1の軸方向中央部から軸方向の左右両方向に
向つて移動し、或はそれとは逆に軸の両端方向から中央
部に向つて移動させられる構成とすることができる。高
速ロータ5の外周に、棒材等によりカゴ形に形成した低
速ロータ7を同心的に配設し、該ロータ7から放射方向
に延ばした腕8の先端に、器体1の円筒状内周面9に近
接する攪拌羽根10の複数を適宜の配置で同体に取付け
る。撹拌羽根10の形状等も任意であるが、図示のよう
に2本の腕8の間にラセン状に曲げていわゆるりホンス
クリュー状に装着し、各攪拌羽根10の低速回転により
、器体1内の粉体が破線矢符Bに示す如く高速ロータ5
による移動の向き(矢符A)とは反対の向きに移動させ
られるようにラセンの向き等を定めることができる。ま
た高速ロータ5と低速ロータ7とは、同方向に回転させ
てもよいが、相対回転速度差を上げて、低速ロータ7の
回転数を必要以上に上げなくてもよいように第2図に矢
符C、破線矢符Dで示す如く互に反対向きに回転させる
のがよい。
This helical arrangement and the inclination of the angle θ allow the material to be processed to be moved in the axial direction of the rotor 5 by the rotation of the high-speed rotor 5, as shown by arrow A in FIG. The direction of the helix or the inclination of the angle θ are opposite to each other on the left and right sides of the arrow A, and the material to be processed moving in the axial direction is
It can be configured so that it can be moved from the axial center of the container body 1 in both left and right directions in the axial direction, or conversely, from both ends of the shaft toward the center. A low-speed rotor 7 formed into a basket shape of a rod or the like is concentrically arranged around the outer periphery of the high-speed rotor 5, and the cylindrical inner periphery of the vessel body 1 is attached to the tip of an arm 8 extending radially from the rotor 7. A plurality of stirring blades 10 close to the surface 9 are attached to the same body in an appropriate arrangement. Although the shape of the stirring blades 10 is arbitrary, as shown in the figure, they are bent in a spiral shape between the two arms 8 and attached in a so-called rim screw shape, and by rotating each stirring blade 10 at a low speed, the vessel body 1 The powder inside the high-speed rotor 5 as shown by the broken line arrow B
The direction of the helix can be determined so that it can be moved in the opposite direction to the direction of movement (arrow A). Although the high-speed rotor 5 and the low-speed rotor 7 may be rotated in the same direction, it is possible to increase the relative rotational speed difference so that the rotational speed of the low-speed rotor 7 does not need to be increased more than necessary. It is preferable to rotate them in opposite directions as shown by arrow C and dashed arrow D.

図において11は高速ロータ5の駆動軸、12は低速ロ
ータ7の駆動軸であつて、図示しない駆動機構により高
速又は低速回転する。駆動軸11,12はそれぞれ軸受
13,14を介してフレーム15に支持される。16は
器体1の端壁であつて、実施例では駆動軸11,12で
各ロータ5,7を回転する場合が示されているが、器体
1を長くし、その両端壁を貫通する内外軸で各ロータを
回転してもよいことは勿論である。
In the figure, 11 is a drive shaft of the high-speed rotor 5, and 12 is a drive shaft of the low-speed rotor 7, which are rotated at high or low speed by a drive mechanism (not shown). Drive shafts 11 and 12 are supported by a frame 15 via bearings 13 and 14, respectively. Reference numeral 16 denotes an end wall of the vessel body 1, and in the embodiment, a case where the rotors 5 and 7 are rotated by the drive shafts 11 and 12 is shown, but it is possible to make the vessel body 1 long and penetrate through both end walls. Of course, each rotor may be rotated by the inner and outer axes.

17は加液スプレーであつて材料投入口2に設けられて
いる。
Reference numeral 17 denotes a liquid spray, which is provided at the material input port 2.

本発明は上記の構成であつて、乾燥粉体を混合する場合
は所要数種の混合比の粉体を、器体1の全容積の60%
程度投入し、高速ロータ5および低速ロータ7を回転す
る。
The present invention has the above-mentioned configuration, and when dry powder is mixed, the powder at the required several mixing ratios is mixed at 60% of the total volume of the container body 1.
The high speed rotor 5 and the low speed rotor 7 are rotated.

低速ロータ7は全粉体を上下左右に移動させ混合する。
この時比重の大きい粉体は下部に沈む傾向があるけれど
も、低速ロータ7および高速ロータ5の作用により絶え
ず上方に持ち上げられ上記傾向を防ぐ。上方から落下す
る粉体は高速ロータ5上に落ち、高速に回転する衝撃体
6によつて粉砕され、粉体中に再び混合されるが、高速
回転(約2500R.P.M)による粉砕および攪拌作
用が行われるため効率のよい混合が行われる。
The low speed rotor 7 moves all the powder vertically and horizontally to mix it.
At this time, powder having a large specific gravity tends to sink to the bottom, but the action of the low-speed rotor 7 and the high-speed rotor 5 constantly lifts the powder upward, thereby preventing this tendency. Powder falling from above falls onto the high-speed rotor 5, is crushed by the impacting body 6 rotating at high speed, and mixed into the powder again. Efficient mixing is achieved because of the stirring action.

混合時間は平均5分で長くても10分位である。混合機
の運転所要動力は、高速ロータ5では高速に回転される
衝撃体6は、粉体と接触する突出長さを短くし粉体から
受ける回転抵抗が小さくなるようにしてあるから、高速
回転にかかわらず少なくすることができる。また、低速
ロータ7では器体1の円筒状内周面9に近接して設けら
れた大きな攪拌羽根10は、運転速度が約25R.P.
Mと低速で粉体を器体1内の上方に持ち上げるため、所
要動力は少ない。次に加液混合を行なう場合は、乾粉混
合を行なつた後、5(fl)〜15(:Lの液を噴霧加
液すると、当初液に凝集するため多くの小さいプロツク
を形成する。しかしこれらは低速ロータ7の羽根10に
より上方に持ち上げられ、落下する際に高速ロータ5の
衝撃体6によつて粉砕かつ分散されることにより均一に
混合される。本発明は以上の如く高速ロータによる粉砕
および攪拌と低速ロータにより左右および上下方向の攪
拌が相乗的に行われる結果、混合されるべき粉体間の粒
度差や比重差が大きく、かつ混合比が幅広い場合にも、
少ない所要動力によつて均一な混合を高能率に行うこと
ができる効果を奏する。
The mixing time is 5 minutes on average and about 10 minutes at most. The power required to operate the mixer is determined by the fact that the impact body 6 rotates at high speed in the high-speed rotor 5, and its protruding length in contact with the powder is shortened to reduce the rotational resistance received from the powder. can be reduced regardless of Further, in the low speed rotor 7, the large stirring blade 10 provided close to the cylindrical inner peripheral surface 9 of the vessel body 1 has an operating speed of about 25 R. P.
Since the powder is lifted upward into the container body 1 at a low speed of M, the required power is small. Next, when performing liquid addition and mixing, if 5 (fl) to 15 (: L) of liquid is sprayed and added after dry powder mixing, many small blocks will be formed because the liquid initially aggregates. However, These are lifted upward by the blades 10 of the low-speed rotor 7, and when they fall, they are crushed and dispersed by the impact body 6 of the high-speed rotor 5, so that they are uniformly mixed. As a result of synergistic pulverization and agitation with horizontal and vertical agitation by the low-speed rotor, even when the difference in particle size and specific gravity between the powders to be mixed is large and the mixing ratio is wide.
The effect is that uniform mixing can be performed with high efficiency with less required power.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は実施例の一部縦断面図、 ぐ一部横断面図である。 第2図は同じ 1・・・・・・器体、2・・・・・・材料投入口、4・
・・・・・排出口、5・・・・・・高速ロータ、6・・
・・・・衝撃体、7・・・・・・低速ロータ、10・・
・・・・撹拌羽根。
FIG. 1 is a partial longitudinal cross-sectional view and a partial cross-sectional view of the embodiment. Figure 2 shows the same 1... vessel body, 2... material input port, 4...
...Discharge port, 5...High speed rotor, 6...
...Impact body, 7...Low speed rotor, 10...
... Stirring blade.

Claims (1)

【特許請求の範囲】 1 長さ方向の中心部に材料投入口と排出口とを備えた
円筒状器体内に、表面に複数の短い衝撃体をラセン状に
配設した高速ロータを設け、その外周に、高速ロータと
同心に器体の円筒状内周面に近接する攪拌羽根とラセン
状に形成した低速ロータを設け、両ロータの回転により
器内の材料を軸方向に移動させると共に、高速ロータと
低速ロータとで前記材料を互に反対方向に移動させる如
く前記各ラセンの向きを定めたことを特徴とする混合機
。 2 高速ロータの回転で器内の材料を器体の軸方向の両
方又は中央部に向つて移動させる如く前記衝撃体を配設
し、低速ロータの回転でそれとは逆方向に材料を移動さ
せる如く撹拌羽根を設けた特許請求の範囲第1項記載の
混合機。 3 加液スプレーを器体の一部に備えた特許請求の範囲
第1項または第2項記載の混合機。
[Claims] 1. A high-speed rotor with a plurality of short impact bodies arranged in a helical manner on the surface is provided in a cylindrical container body equipped with a material input port and a material discharge port at the center in the longitudinal direction. A stirring blade and a spiral-shaped low-speed rotor are installed on the outer periphery, concentrically with the high-speed rotor and close to the cylindrical inner circumferential surface of the vessel body, and the rotation of both rotors moves the material inside the vessel in the axial direction, while also moving the material at high speed. A mixing machine characterized in that each of the helices is oriented such that a rotor and a low-speed rotor move the material in opposite directions. 2. The impact body is arranged so that the rotation of a high-speed rotor moves the material in the container in both axial directions or toward the center of the container, and the rotation of a low-speed rotor moves the material in the opposite direction. A mixer according to claim 1, which is provided with stirring blades. 3. The mixer according to claim 1 or 2, wherein a part of the container body is equipped with a liquid spray.
JP55102686A 1980-07-25 1980-07-25 mixer Expired JPS597497B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP55102686A JPS597497B2 (en) 1980-07-25 1980-07-25 mixer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP55102686A JPS597497B2 (en) 1980-07-25 1980-07-25 mixer

Publications (2)

Publication Number Publication Date
JPS5727121A JPS5727121A (en) 1982-02-13
JPS597497B2 true JPS597497B2 (en) 1984-02-18

Family

ID=14334116

Family Applications (1)

Application Number Title Priority Date Filing Date
JP55102686A Expired JPS597497B2 (en) 1980-07-25 1980-07-25 mixer

Country Status (1)

Country Link
JP (1) JPS597497B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11511694A (en) * 1996-06-03 1999-10-12 ベロイト・テクノロジーズ・インコーポレイテッド High turbulence mixer
DE102010055800B4 (en) * 2010-12-23 2014-12-11 DIOSNA Dierks & Söhne GmbH kneading
CN110339747A (en) * 2019-07-19 2019-10-18 刘晶晶 A kind of automation lubricant energy conservation mixing apparatus

Also Published As

Publication number Publication date
JPS5727121A (en) 1982-02-13

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