JPS5963958A - Insulating method for coil of electric apparatus - Google Patents
Insulating method for coil of electric apparatusInfo
- Publication number
- JPS5963958A JPS5963958A JP17277182A JP17277182A JPS5963958A JP S5963958 A JPS5963958 A JP S5963958A JP 17277182 A JP17277182 A JP 17277182A JP 17277182 A JP17277182 A JP 17277182A JP S5963958 A JPS5963958 A JP S5963958A
- Authority
- JP
- Japan
- Prior art keywords
- wire
- insulating
- polyester
- water
- drying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Insulating Of Coils (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の技術分野〕
本発明は電気機器巻線を製造する際の電気機器巻線の絶
縁処理方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to a method for insulating electrical equipment windings when manufacturing electrical equipment windings.
従来、溶剤成分としての水、ブチルセルソルブ、ツメチ
ルエタノールアミン等を含有する水溶性絶縁フェスを組
合せて使用する絶縁材として、ポリイミドフィルム、ま
たはアラミツド紙厚くなり、スロット内での占積率が悪
くなると共に機械押入作業の作業性が悪くなる等の問題
がおる〇
そこでポリエステルフィルム(例えば“ルミラー”東し
間開品名)または、耐熱性ポリエ2(チルフィルム(例
えば“ルミラーX−10”東し間開品名)″f:単体で
使用すれば上記の問題はおおむね解消するものの次のよ
うな点で問題となる。Conventionally, polyimide film or aramid paper has been used as an insulating material in combination with a water-soluble insulating film containing solvent components such as water, butyl cellosolve, and trimethylethanolamine. As the condition deteriorates, there are problems such as the workability of mechanical insertion work worsens.Therefore, we use polyester film (for example, "Lumirror", a new product name of Toshima) or heat-resistant polyester 2 (chill film (for example, "Lumirror X-10") ``f'': If used alone, the above problems are generally solved, but the following problems arise.
つまシポリエステルフイルムまたは、耐熱列?リエステ
ルフィルムを単体で上述の水溶性絶縁フェスと組合せ、
且つこのフェスを乾燥温度150℃以上乾燥時間4時間
以上の条件で加熱乾燥した場合)第1図に示す実験デー
タのように機械的強度が著しく低下し、実用上問題とな
る。Polyester film or heat-resistant column? Combining the Lyester film alone with the above-mentioned water-soluble insulating film,
In addition, when this face is heat-dried at a drying temperature of 150° C. or more and a drying time of 4 hours or more, the mechanical strength is significantly reduced as shown in the experimental data shown in FIG. 1, which poses a practical problem.
また巻線として一般的に使用されるポリエステル線にお
いても水溶性絶縁ワニスとの組合せでは、ポリエステル
エナメル被膜が、加熱乾燥下で、化学的に変質し、第2
図に示すごとく絶縁破壊も圧の点から実用上問題となる
危険がある。Furthermore, when polyester wires commonly used as winding wires are combined with water-soluble insulating varnish, the polyester enamel coating chemically changes in quality when heated and dried.
As shown in the figure, dielectric breakdown may also pose a practical problem due to pressure.
本発明の目的は、化学作用による特性の低下を抑制しつ
つ生産性を阻害することなく安価なすることKちる。An object of the present invention is to suppress the deterioration of properties due to chemical effects and to make it inexpensive without impeding productivity.
本発明は、水溶性絶縁ワニスとポリエステル系フィルム
およびエステルイミド線、ポリエステルアミドイミド線
またはセイックタイプ号?リエステル線(例えばl5O
NEL −200スケネクタデイ一ケミカル製商品名)
とを組合せて使用し、且つ上記水溶性絶縁ワニスを14
00〜150℃、2.5〜5.0時間を最適条件として
乾燥処理することを特徴としている。The present invention is based on a water-soluble insulating varnish, a polyester film, an ester imide wire, a polyester amide-imide wire, or a Saic type wire. Liester wire (e.g. l5O
NEL-200 Schenectaday Chemical product name)
and using the above water-soluble insulating varnish in combination with 14
It is characterized by drying treatment at 00 to 150°C for 2.5 to 5.0 hours under optimal conditions.
第3図に本発明を回転機巻線に応用した一実施例の、I
I、¥成例を示ず。っまシ対地絶縁物1、相間絶縁物2
、および絶縁楔3にQまともにポリエステルフィルムを
使用し、巻訓iすなわらマグネットワイヤ4にはエステ
ルイミド線、ポリエステルアミドイミド線またはセイッ
クタイプポリエステル線を使用し、とれに水溶性絶縁ワ
ニス、5を浸漬含浸処理し、これを乾燥温度140〜1
50℃で被処理物がこの温度に鍾して2.5〜5.0時
間の乾燥処理を施す。FIG. 3 shows I of an embodiment in which the present invention is applied to a rotating machine winding.
I, no example provided. Ground insulator 1, interphase insulator 2
, and for the insulating wedge 3, use esterimide wire, polyesteramideimide wire, or saic type polyester wire for the magnet wire 4, and apply water-soluble insulating varnish to the wire. , 5 was immersed and impregnated, and then dried at a drying temperature of 140 to 1
The object to be treated is heated to this temperature at 50° C. and subjected to drying treatment for 2.5 to 5.0 hours.
このような絶縁構成と乾燥処理により得られる巻線絶縁
においては前述の水溶性絶縁ワニスに含まれる水、ブチ
ルセルソルブ、ジメチルエタノールアミンの単独ないし
は相乗作用ならびにそれと温度・時間の組合せによって
化学的に変質するが、本発明においては、この化学的影
響による特性低下を実用上問題とならない程度に維持さ
せ、且つ最終的に絶縁ワニスとして必要な機能すなわち
巻線の固着、巻線の絶縁、補強等の機能を発揮させると
ともに、上述した水分が巻線絶縁に有害作用を及はさな
いようにrW発させることが必要である。The winding insulation obtained by such an insulation structure and drying process is chemically affected by the individual or synergistic action of water, butylcellosolve, and dimethylethanolamine contained in the above-mentioned water-soluble insulating varnish, as well as by the combination of these and temperature and time. However, in the present invention, this deterioration of properties due to chemical effects is maintained to the extent that it does not pose a problem in practice, and finally functions necessary for an insulating varnish, such as fixing the winding, insulating the winding, and reinforcing the winding, etc. It is necessary to emit rW so that the above-mentioned moisture does not have a harmful effect on the winding insulation.
先に説明した411へ成例で、上記水溶性絶縁ワニスを
含浸処理した後、乾燥温度、乾燥時間を適宜組合せ乾燥
硬化させた試馳品よ、シ、対地絶縁物1として用いたポ
リエステルフィルムを構成体から試験に極力影響のない
ように抜きとシ上述の乾燥条件別に強度変化を調べた結
果を第4図に、また水系溶剤を使^いもワ=〜が大気放
置されることによって吸着したと考えられる水分量と同
じにするための乾燥温度と乾燥時間の関係を第5図にそ
れぞれ示した・
これらのデータによれば、上述した構成例と水溶性絶縁
ワニスおよび乾燥条件との組合せにおいて)乾燥温度が
139℃以下においては、シート材等の特性低下は、初
期強度の50チ以下に抑制されるが、溶剤分を揮発させ
るのに長時間を要する。また、乾燥温度を151℃以上
にすると、シート材の特性低下は初期強度の50℃以上
となり、実用上問題となる。これ等の点から絶縁材料と
してのポリエステルフィルムとエステルイミド線、ポリ
エステルアミドイミド線、ないしはセイックタイプポリ
エステル線からなる構成と水溶性絶縁ワニスの組合せに
おいて、このワニスを乾燥させるのに適正な条件が得ら
れないと、絶縁材料は化学的に変質し、あるいは生産性
を阻害し、実用的ではない。A trial product was obtained by impregnating the water-soluble insulating varnish with the above-mentioned example 411 and then drying and curing it at an appropriate combination of drying temperature and drying time. Figure 4 shows the results of examining the change in strength under the drying conditions described above. Figure 5 shows the relationship between drying temperature and drying time to make the moisture content the same as that expected. ) When the drying temperature is 139° C. or lower, the deterioration of the properties of the sheet material, etc. is suppressed to 50 degrees or less of the initial strength, but it takes a long time to volatilize the solvent. Furthermore, if the drying temperature is set to 151° C. or higher, the properties of the sheet material will deteriorate to 50° C. or higher, which is the initial strength, which poses a practical problem. From these points of view, when combining a structure consisting of a polyester film as an insulating material, an ester imide wire, a polyester amide imide wire, or a saic type polyester wire with a water-soluble insulating varnish, it is necessary to find the appropriate conditions for drying this varnish. If it is not obtained, the insulating material will be chemically deteriorated or productivity will be hindered, making it impractical.
従って、上記構成例によって、水溶性絶縁ワニスおよび
乾燥条件との組合せで各特性および実用性を満足させる
ためには、上記3者の相互作用に対し、乾燥条件を、乾
燥温度として140〜150℃を選定し、且つこの温度
範囲においてその温度に達して2.5〜5.0時間とす
るのが最適である。Therefore, in order to satisfy each characteristic and practicality in combination with the water-soluble insulating varnish and the drying conditions according to the above configuration example, the drying conditions should be set at a drying temperature of 140 to 150°C for the interaction of the three above. It is optimal to select and reach the temperature within this temperature range for 2.5 to 5.0 hours.
本発明は溶剤成分として水、ブチルセルソルブ、ジメチ
ルエタノールアミン等を含有する水溶性絶縁ワニスと組
合せて使用するポリエステルフィルム、エステルイミド
線等からなる絶縁構成と、上記フェノを乾燥させる条件
として温度140〜150℃時間2.5〜5.0時間を
最適条件とした電気機器巻線の絶縁処理方法であり、本
発明によれば次のような結果が得られる。The present invention features an insulating structure consisting of a polyester film, an esterimide wire, etc. used in combination with a water-soluble insulating varnish containing water, butyl cellosolve, dimethylethanolamine, etc. as a solvent component, and a temperature of 140°C as a condition for drying the above-mentioned phenol. This is a method for insulating windings of electrical equipment under the optimum conditions of ~150°C for 2.5 to 5.0 hours, and according to the present invention, the following results can be obtained.
(1) 7+? リエステルフィルムおよびエステル
イミド線、ポリエステルアミドイミド線ないしはセイッ
クタイグポリエステル線からなる絶縁構成に、水溶性絶
縁フェノに含有される水、ブチルセルソルブ、ツメチル
エタノールアミン等の溶剤成分が適正な乾燥条件下にお
いて、化学的作用による特性低下を抑制し、実用に供し
得る性能が得られる。(1) 7+? The insulating structure consisting of polyester film, ester imide wire, polyester amide imide wire or Saic Taigu polyester wire is dried under appropriate drying conditions such as water contained in water-soluble insulating phenol, butyl cellosolve, and solvent components such as trimethylethanolamine. Under these conditions, deterioration of properties due to chemical effects can be suppressed, and performance that can be used in practical use can be obtained.
(2)従来とは異なシ対地絶縁物、相間絶縁物および絶
縁楔等は、これらを加工し、構成体として組立てる際の
作業性は、機械作朶等においても何ら問題なく、゛また
、巻線においても同様である。さらにフェノ乾燥処理も
、特に設備上、作業性の点でも特殊なものではなく、こ
れらの点での問題もない。(2) The workability of the non-conventional ground insulators, interphase insulators, and insulating wedges, etc. when they are processed and assembled as a component does not pose any problems in mechanical work, etc.; The same applies to lines. Furthermore, the phenol drying process is not particularly special in terms of equipment or workability, and there are no problems in these respects.
(3)極めて安価で実用性に富んでいる。(3) Extremely inexpensive and highly practical.
従って、本発明によれば、化学作用によるt[を性低下
を防止しつつ安価で実用性のある水溶性絶縁フェノとの
組合せ使用に最適な信頼性の高φら
い電気(4器春線の絶縁処理方法を提9(することがで
きる。Therefore, according to the present invention, a highly reliable φ leprosy electric wire (4-wire spring wire) which is optimal for use in combination with an inexpensive and practical water-soluble insulating phenol that prevents the deterioration of properties of t[ due to chemical action. The insulation treatment method can be proposed.
851図は水溶性絶縁フェノとシート状材料の組合せに
よる155℃乾燥時の強度変化特性し1、第2圀は水爵
性絶縁フェスとマグネットワイヤの組合せによる155
℃乾燥時の破壊電圧変化の特性図、第3図は本発明の一
実施例におけるスロット断面図、第4図は水溶性絶縁フ
ェノ処理した固定子巻線を各種の乾燥条件にて乾燥硬化
させた後、対地絶縁物を抜きとシ、この月料の乾燥条件
と強度変化の特性を示した特性図、第5図は水系溶剤を
使用しない絶縁フェノと同一残存水分量とした場合の乾
燥温度と乾燥時間の関係を示した特性図である。
1・・・対地絶縁物、2・・・相間絶縁物、3・・・絶
縁楔、4・・・マグネットワイヤ(巻線)、5・・・水
溶性絶縁フェノ。
出願人代理人 弁理士 鈴 江 武 彦第 1r:!
J
笛 3 図
96 t、 図
第 5v!I
−軌yt ;ii度(・C)Figure 851 shows the strength change characteristics when dried at 155°C due to the combination of water-soluble insulating phenol and sheet material.The second figure shows the strength change characteristics when drying at 155℃ due to the combination of water-soluble insulating phenol and sheet material.
3 is a cross-sectional view of a slot in an embodiment of the present invention, and FIG. 4 is a characteristic diagram of breakdown voltage change during drying at °C. FIG. After that, the ground insulator was removed and the characteristics diagram showing the drying conditions and strength change characteristics of this material. FIG. 3 is a characteristic diagram showing the relationship between drying time and drying time. DESCRIPTION OF SYMBOLS 1... Earth insulator, 2... Interphase insulator, 3... Insulating wedge, 4... Magnet wire (winding), 5... Water-soluble insulating phenol. Applicant's agent Patent attorney Takehiko Suzue 1st r:!
J Whistle 3 Figure 96 t, Figure 5v! I - orbityt; ii degrees (・C)
Claims (1)
ムを用い且つ巻線材としてエステルイミドUA 、yl
?リエステルアミドイミド線またはセイックタイプポリ
エステル線を用いて巻線を構成し、これに水溶性絶縁フ
ェスを含浸し乾燥処理をするとともに、この水溶性P緑
ワニスの乾燥処理条件として温度140℃〜150℃で
2゜5〜5.0時間を最適条件とすることを特徴とする
電気機器巻線の絶縁処理方法。A polyester film is used as the film-like insulator of the winding part, and esterimide UA, yl is used as the winding material.
? A winding is constructed using a polyester amide-imide wire or a saic type polyester wire, which is impregnated with a water-soluble insulating face and dried.The drying conditions for this water-soluble P green varnish are at a temperature of 140°C to 150°C. A method for insulating windings of electrical equipment, characterized in that the optimum condition is 2.5 to 5.0 hours at ℃.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17277182A JPS5963958A (en) | 1982-10-01 | 1982-10-01 | Insulating method for coil of electric apparatus |
US06/434,370 US4486506A (en) | 1981-10-16 | 1982-10-14 | Solid insulator and electric equipment coil using the same |
CA000413583A CA1201337A (en) | 1981-10-16 | 1982-10-15 | Solid insulator and electric equipment coil using the same |
GB8229476A GB2112321B (en) | 1981-10-16 | 1982-10-15 | Solid insulator and electric equipment coil using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17277182A JPS5963958A (en) | 1982-10-01 | 1982-10-01 | Insulating method for coil of electric apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5963958A true JPS5963958A (en) | 1984-04-11 |
Family
ID=15948025
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17277182A Pending JPS5963958A (en) | 1981-10-16 | 1982-10-01 | Insulating method for coil of electric apparatus |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5963958A (en) |
-
1982
- 1982-10-01 JP JP17277182A patent/JPS5963958A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US1848344A (en) | Method of impregnating electrical-conductor insulations | |
US2201840A (en) | Method of treating asbestos | |
JPS5963958A (en) | Insulating method for coil of electric apparatus | |
US2469099A (en) | Electric windings and leads therefor | |
US1653805A (en) | Method of removing enamel from electrical conductors | |
JP2002025821A (en) | Coil, cable, and method for treating insulating coating film used therefor | |
JPS62193103A (en) | Insulated coil | |
JPS6059951A (en) | Coil insulating method of rotary electric machine | |
JPS58201207A (en) | Method of producing insulated wire | |
US1362375A (en) | Winding for electrical apparatus | |
US1786824A (en) | Process of drying varnish films | |
US3167610A (en) | Process for applying insulation to cables | |
JPS5836483B2 (en) | Cylindrical electromagnetic winding | |
US2252208A (en) | Electrical coil and method of making the same | |
JPH07182925A (en) | Insulated wire | |
JPH06121496A (en) | Method for impregnating electric apparatus with varnish | |
JPS5963944A (en) | Coil for electric device | |
JPH09131011A (en) | Insulation structure of rotating electric machine | |
JPH1169686A (en) | Stator winding | |
JPH09168250A (en) | Open rotary electric machine for ship | |
JPH0670499A (en) | Stator coil for high voltage rotary electric machine | |
JPH0622185B2 (en) | Coil manufacturing method | |
JPS63287344A (en) | Coil insulation for rotating electric machine | |
JPS60176447A (en) | Manufacture of insulated coil for rotary electric machine | |
JPS61135342A (en) | Corona-proof device |