JPS5953126B2 - Manufacturing method of large diameter square steel pipe - Google Patents
Manufacturing method of large diameter square steel pipeInfo
- Publication number
- JPS5953126B2 JPS5953126B2 JP1998579A JP1998579A JPS5953126B2 JP S5953126 B2 JPS5953126 B2 JP S5953126B2 JP 1998579 A JP1998579 A JP 1998579A JP 1998579 A JP1998579 A JP 1998579A JP S5953126 B2 JPS5953126 B2 JP S5953126B2
- Authority
- JP
- Japan
- Prior art keywords
- welding
- steel pipe
- square steel
- parts
- length
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Description
【発明の詳細な説明】
本発明は建築用その他に用いられる大径角形鋼管の新規
な製も方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a novel method for manufacturing large diameter rectangular steel pipes for use in construction and other purposes.
従来、建築用その他に用いられる大径の角形鋼管は、二
枚の鋼板をそれぞれ断面コ字形に曲げ加工し、それらを
突合わせて溶接することによって角形鋼管にする方法で
製造している。Conventionally, large-diameter square steel pipes used for construction and other purposes are manufactured by bending two steel plates into a U-shaped cross section, then butting them together and welding them to form a square steel pipe.
この方法においては、1本の鋼管に2本の溶接線が生じ
るために溶接資材および溶接作業が鋼管コストの大きな
ウェイトを占め、また溶接に付随して歪取り作業も相当
な量になり、これが鋼管の製造コストを低減するための
障害になっていた。In this method, two weld lines are created in one steel pipe, so welding materials and welding work account for a large portion of the steel pipe cost, and a considerable amount of strain relief work is required in conjunction with welding. This has become an obstacle to reducing the manufacturing cost of steel pipes.
小径の鋼管の場合には1枚板を曲げ加工して単一の溶接
線で溶接することも行なわれているが、通常350rn
m X 350mm以上の大径鋼管の場合には曲げ加工
その他の点で問題が多く、このため1枚板から大径鋼管
を製造することは実際上不可能と考えられていた。In the case of small-diameter steel pipes, a single plate is bent and welded with a single welding line, but usually 350rn
In the case of large-diameter steel pipes of m x 350 mm or more, there are many problems in bending and other aspects, and for this reason, it was considered practically impossible to manufacture large-diameter steel pipes from a single plate.
また従来の方法においては2枚の鋼板の開先加工。In addition, in the conventional method, two steel plates are beveled.
曲げ加工9両者の合せ作業、仮付け、溶接、歪取り等の
多種類の工程からなるために工程の連続化が行なわれが
たく、このため工程間の部材の移送にも手間がかかつて
これが製造コストに占める割合いも相当量に達していた
。Bending Process 9 It is difficult to make the process continuous because it involves many different processes such as joining the two parts together, tacking, welding, and removing distortion.As a result, it is also time-consuming to transfer parts between processes. The percentage of production costs reached a considerable amount.
このような問題を解決するために先に本発明者は、1枚
板鋼板から大形の角形鋼管を製造する方法を提案したが
、その方法にもつぎのような問題が残されている。In order to solve such problems, the present inventor previously proposed a method of manufacturing a large square steel pipe from a single steel plate, but the following problems remain with that method.
即ち、1枚板鋼板を所定の寸法に切断したものを素材と
しているために、製造すべき鋼管の長さが変るたびに素
材の寸法を変更する必要があって、作業を中断しなけれ
ばならず、また溶接をサブマージドアーク溶接によって
行なうために鋼管の内面からの溶接も必要となり、また
開先加工も必要であって作業の簡素化が充分とはいえな
かった。In other words, since the material is made from a single steel plate cut to a predetermined size, it is necessary to change the dimensions of the material each time the length of the steel pipe to be manufactured changes, and the work must be interrupted. Furthermore, since welding is performed by submerged arc welding, it is necessary to weld from the inner surface of the steel pipe, and bevel processing is also required, so that the work cannot be said to be sufficiently simplified.
本発明はこのような点に鑑み、1枚板鋼板を用いて大径
角形鋼管を製造する方法において、さらに作業の簡略を
図ったものである。In view of these points, the present invention aims at further simplifying the work in a method of manufacturing a large diameter rectangular steel pipe using a single steel plate.
本発明は、大径角形鋼管を製造する方法において、鋼板
素材のコイルから鋼板を引き出し、レベラーで歪取り後
一定長さに順次切断すると共に両側部の切りそろえを行
ない、プレスにて角形鋼管の四隅に相当する位置を曲げ
加工して角形鋼管近似の形状に成形し、ついでこれを長
さ方向に移送しつつ順次移送方向後端部とつぎの成形品
の前端部との間の少くとも突合わせ部に隣接する個所を
走行仮付は機で仮付は溶接し、つぎにこの連結品を順次
角形鋼管の形状になるように外部からローラで押圧しか
つ長さ方向に移送しつつ高周波溶接で長さ方向の突合わ
せ部を溶接し、つぎに走行切断機で仮付は部を切離した
後歪取りプレスまたはローラで歪取りを行なうようにし
たものである。The present invention is a method for manufacturing a large-diameter square steel pipe, in which a steel plate is pulled out from a coil of steel plate material, and after removing the strain with a leveler, it is sequentially cut into a certain length, and both sides are trimmed, and the four corners of the square steel pipe are pressed using a press. The position corresponding to the shape is bent to form a shape similar to that of a square steel pipe, and then, while being transferred in the length direction, at least butt-matching is performed between the rear end in the transport direction and the front end of the next molded product. The tack welding is carried out using a traveling tack welding machine at the points adjacent to the section, and then the connected parts are sequentially pressed from the outside with rollers into the shape of a rectangular steel pipe and transferred in the length direction by high-frequency welding. The abutting portions in the length direction are welded, and then the tacking portions are separated using a traveling cutting machine, and then the strain is removed using a strain relief press or a roller.
以下、本発明を実施例の図面によって説明する。Hereinafter, the present invention will be explained with reference to drawings of embodiments.
材料供給部において鋼板素材のコイル11から鋼板1を
引き出し、レベラー15を通すことによって曲りを矯正
する。In the material supply section, the steel plate 1 is pulled out from the coil 11 of the steel plate material and is passed through a leveler 15 to straighten the bend.
ついで剪断機6によって連続する鋼板1を所定の長さに
切断し、移送ローラ10によって長さ方向に送りつつ、
切断機2によって両側部の切りそろえを行なう。Next, the continuous steel plate 1 is cut into a predetermined length by the shearing machine 6, and while being fed in the length direction by the transfer roller 10,
The cutting machine 2 is used to align both sides.
所定寸法に切断された鋼板1は移送ローラ10によって
プレス3に送り込まれ、ここで角形鋼管の隅部に相当す
る部分に曲げ加工が行なわれる。The steel plate 1 cut to a predetermined size is fed into a press 3 by a transfer roller 10, where bending is performed at portions corresponding to the corners of the square steel pipe.
この成形は、第2図において、鋼板1の隅部16を所定
角度に曲げ加工し、ついで隅部17を曲げ、つぎに隅部
19を曲げた後最後に隅部18の曲げ加工を行なう。In this forming process, as shown in FIG. 2, the corner 16 of the steel plate 1 is bent at a predetermined angle, then the corner 17 is bent, then the corner 19 is bent, and finally the corner 18 is bent.
この曲げ加工の程度は隅部16と19の角度Aは92°
、隅部17と18の角度Cは115°が好ましい。The degree of this bending process is such that the angle A between corners 16 and 19 is 92°.
, the angle C between the corners 17 and 18 is preferably 115°.
この成形加工によって第2図実線に示すような断面形状
の角形鋼管近似の形状になり、この成形品13は移送ロ
ーラ10で成形プレス3から取出されて移送ローラ10
上を順次長さ方向に送られる。Through this forming process, a cross-sectional shape similar to that of a rectangular steel pipe is obtained as shown by the solid line in FIG.
The upper part is sent sequentially in the length direction.
この際移送ローラ10の両側に配置された走行仮付は機
7によって先行する成形品13の後端部に後続の成形品
13の前端部を仮付けする。At this time, the running tackifiers disposed on both sides of the transfer roller 10 tack the front end of the following molded product 13 to the rear end of the preceding molded product 13 by means of the tacking machine 7 .
この仮付けは、第2図および第3図に示すように上辺の
端部の領域25で行なえばよい。This temporary attachment may be performed in the region 25 at the end of the upper side, as shown in FIGS. 2 and 3.
この部分の仮付は溶接をするには前後の成形品の上辺部
が完全に合致する必要があるので、両者にくいちがいが
生じたばあいにはそれを調整して両者を合致させるため
の調整手段、例えば側部または上部からの押えつけロー
ラを走行仮付は機7に設け、またはこれとは別に設けれ
ばよい。For temporary attachment of this part, the upper sides of the front and rear molded parts must match perfectly in order to weld, so if there is a difference between the two, adjust it to make the two match. The running tacking means, for example a pressing roller from the side or the top, may be provided on the machine 7 or may be provided separately.
走行仮付は機7は移送ローラ10の両側に配置したレー
ル8上を往復するようにし、成形品13と共に成形ロー
ル4の近くまで進む間に仮付は溶接し、ついで後続する
成形品との接合部22まで戻ってさらに同様の作動を繰
返すように構成する。The traveling tacking machine 7 reciprocates on the rails 8 placed on both sides of the transfer roller 10, welds the tacking while traveling with the molded product 13 close to the forming roll 4, and then welds the tack with the following molded product. It is configured to return to the joint portion 22 and repeat the same operation.
従って成形ロール4には成形品13が連結されて送り込
まれる。Therefore, the molded product 13 is connected to the molding roll 4 and fed thereto.
ここでは上下からローラで押えられて送られつつ両側の
ローラによって順次段階的に押え込まれ、隅部17,1
8の角度が90°になって鋼板の両側端部が突合わされ
た状態で順次高周波溶接機5によって溶接が行なわれる
。Here, while being pressed and fed by rollers from above and below, it is pressed down step by step by rollers on both sides, and the corners 17, 1
Welding is sequentially performed by the high-frequency welding machine 5 with the angle of 8 being 90° and both ends of the steel plates butted together.
この溶接では板厚の全体に亘って溶着がなされるので、
内面からの溶接は必要なく、従って溶接は一工程で完了
する。In this welding, welding is done over the entire thickness of the plate, so
Welding from the inside is not required, so welding is completed in one step.
しかも高周波溶接のばあいは、従来のサブマージドアー
ク溶接等と異なり溶着金属を用いないために与えられる
熱量も少なく、製品に生じる歪も少なくすることができ
る。Moreover, in the case of high frequency welding, unlike conventional submerged arc welding, etc., since no weld metal is used, the amount of heat applied is small, and the distortion that occurs in the product can be reduced.
また、開先加工も必要ないために工程の簡略化もできる
。Furthermore, since beveling is not required, the process can be simplified.
なお、この溶接は高周波誘導溶接または高周波抵抗溶接
のいずれを採用してもよい。Note that this welding may be performed using either high-frequency induction welding or high-frequency resistance welding.
またこの溶接では、成形品が順次連結されているために
、成形品ごとに溶接を中断することなく、複数本の成形
品を連続して溶接することができ、従って溶接速度を上
昇させることができる。In addition, since the molded parts are connected sequentially in this welding process, it is possible to weld multiple molded parts in succession without interrupting welding for each molded part, thus increasing the welding speed. can.
郡ち、溶接の工程では成形品が送られてくる度に溶接の
開始と中断とに相当の時間がかかつていたが、上記のよ
うに成形品を連結させて複数本の成形品を1パスで行な
うようにすると各成形品ごとの溶接の開始および寸断の
ための時間が省略できる。However, in the welding process, it took a considerable amount of time to start and stop welding each time a molded product was sent, but by connecting molded products as described above, multiple molded products can be processed in one pass. By doing this, it is possible to save time for starting welding and cutting each molded product.
のみならず、単位成形品毎の溶接では、その溶接開始端
および終了端に、それぞれ溶接不能または不良部が生じ
、材料に無駄ができたり、製品の品質を低下させること
があるが、本発明方法によれば、そのいずれの欠陥をも
改善することができる。In addition, when welding each unit molded product, unweldable or defective parts may occur at the welding start and end ends, resulting in wasted material and deteriorating product quality. According to the method, both of these deficiencies can be improved.
溶接によって所定の鋼管形状となった成形品14は、移
送ローラ10によって送り出されつつ、その側部に配置
した走行切断機26によって仮付は部25が切断される
。The molded product 14, which has been welded into a predetermined steel pipe shape, is sent out by the transfer roller 10, and the temporary attachment portion 25 is cut by a traveling cutter 26 disposed on the side thereof.
そして単位成形品ごとに必要に応じて外面の溶接部23
の余肉を削って平滑にした後歪矯正装置9に送り込み、
ここでプレスまたはローラにより主として長さ方向の歪
を矯正する。Then, for each unit molded product, the welded part 23 on the outer surface is
After cutting off the excess thickness and making it smooth, it is sent to the distortion correction device 9,
Here, distortions mainly in the longitudinal direction are corrected using a press or a roller.
ついで、成形品14は移送ローラ10で送られ、超音波
探傷等の検査装置20を通って溶接部の検査が行なわれ
た後完成品30となって並べられる。Next, the molded products 14 are sent by a transfer roller 10, and after passing through an inspection device 20 such as an ultrasonic flaw detector to inspect the welded parts, they are arranged as finished products 30.
以下説明したように、本発明は鋼板素材のコイルから鋼
板を連続的に引き出しつつ1枚板鋼板で1本の溶接線の
みを有する角形鋼管を連続的に製造するようにしたもの
であり、以下のような多くの効果を有するものである。As explained below, the present invention continuously draws out steel plates from a coil of steel plate material and continuously manufactures a rectangular steel pipe having only one weld line from one steel plate. It has many effects such as:
即ち、まず従来の2本の溶接線に比して溶接量が半分に
なるために溶接作業が大幅に減少し、とくに本発明では
高周波溶接を採用しているために開先加工および鋼管の
内面からの溶接が必要なく、このため溶接による歪の発
生も小さく、歪取りが容易になると共に工程も簡略化さ
れる。That is, first of all, the amount of welding is halved compared to the conventional two welding lines, so the welding work is significantly reduced, and in particular, since the present invention uses high frequency welding, it is difficult to process the groove and the inner surface of the steel pipe. There is no need for additional welding, and therefore the distortion caused by welding is small, making it easier to eliminate distortion and simplifying the process.
また素材から完成品まで各工程を連続して行なうために
工程間の移送その他の作業上のムラもなくすことができ
、従って作業者を減少させて能率的に大量生産を行なう
ことができる。Furthermore, since each process is carried out continuously from the raw material to the finished product, it is possible to eliminate transfers between processes and other operational irregularities, and therefore, the number of workers can be reduced and mass production can be carried out efficiently.
さらに本発明では、溶接を連続して行なうために溶接の
中断、再開のための作業時間のロスがなくなり、その欠
点である溶接開始、終了時における溶接不良による材料
の無駄、品質低下を改善し、その上、全工程の時間の短
縮ができる。Furthermore, since the present invention performs welding continuously, there is no loss of work time due to interruption and restart of welding, and the disadvantages of this, such as wasted material and quality deterioration due to poor welding at the start and end of welding, are improved. Moreover, the time of the whole process can be shortened.
このことはとくに成形品の長さが短かいばあいに非常に
大きなメリットになる。This is a great advantage especially when the length of the molded product is short.
このように種々の面で合理化を図っているために角形鋼
管を非常に安価に製造することができ、工業的価値のき
わめて大なるものである。Because of this rationalization in various aspects, rectangular steel pipes can be manufactured at a very low cost, and are of great industrial value.
第1図は本発明を実施する装置の概念図、第2図は鋼板
の曲げ加工状態の横断面図、第3図は成形品の接合部の
斜視図である。
1・・・鋼板、3・・・プレス、5・・・高周波溶接装
置、6・・・切断機、7・・・走行仮付は機、10・・
・移送ローラ、11・・・鋼板のコイル、25・・・仮
付は部、26・・・走行切断機。FIG. 1 is a conceptual diagram of an apparatus for implementing the present invention, FIG. 2 is a cross-sectional view of a steel plate in a state of bending, and FIG. 3 is a perspective view of a joint of a molded product. DESCRIPTION OF SYMBOLS 1... Steel plate, 3... Press, 5... High frequency welding device, 6... Cutting machine, 7... Traveling tack attachment machine, 10...
・Transfer roller, 11... Steel plate coil, 25... Temporary attachment part, 26... Traveling cutting machine.
Claims (1)
コイルから鋼板を引出し、レベラーで歪取り後一定長さ
に順次切断すると共に両側部の切りそろえを行ない、プ
レスにて角形鋼管の四隅に相当する位置を曲げ加工して
角形鋼管近似の形状に成形し、ついでこれを長さ方向に
移送しつつ順次移送方向後端部と、つぎの成形品の前端
部との間の少くとも突合わせ部に隣接した個所を走行仮
付は機で仮付は溶接し、つぎにこの連結品を順次角形鋼
管の形状になるように外部からローラで押圧、しかつ長
さ方向に移送しつつ高周波溶接で長さ方向の突合わせ部
を溶接し、つぎに走行切断機で仮付は部を切離した後、
歪取りプレスまたはローラで歪取りを行なうことを特徴
とする大径角形鋼管の製造方法。1. In the method of manufacturing large-diameter square steel pipes, steel plates are pulled out from a coil of steel plate material, and after removing strain using a leveler, they are sequentially cut to a certain length, and both sides are trimmed, and then a press is used to cut the steel plates into pieces corresponding to the four corners of the square steel pipe. The position is bent and formed into a shape approximating a square steel pipe, and then, while being transferred in the length direction, at least the butt portion between the rear end in the transfer direction and the front end of the next molded product is formed. The tack welding is carried out using a machine that travels between adjacent parts, and then this connected product is sequentially pressed from the outside with rollers so that it takes the shape of a rectangular steel pipe, and while being transferred in the length direction, it is welded to length using high frequency welding. After welding the butt parts in the horizontal direction and then cutting off the tacked parts using a traveling cutting machine,
A method for producing a large diameter rectangular steel pipe characterized by removing strain using a strain relief press or rollers.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1998579A JPS5953126B2 (en) | 1979-02-21 | 1979-02-21 | Manufacturing method of large diameter square steel pipe |
US06/093,336 US4301348A (en) | 1978-11-17 | 1979-11-13 | Process for producing large-sized rectangular or square steel pipes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1998579A JPS5953126B2 (en) | 1979-02-21 | 1979-02-21 | Manufacturing method of large diameter square steel pipe |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS55112128A JPS55112128A (en) | 1980-08-29 |
JPS5953126B2 true JPS5953126B2 (en) | 1984-12-24 |
Family
ID=12014464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1998579A Expired JPS5953126B2 (en) | 1978-11-17 | 1979-02-21 | Manufacturing method of large diameter square steel pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5953126B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0536126Y2 (en) * | 1986-10-15 | 1993-09-13 |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5919022A (en) * | 1982-07-23 | 1984-01-31 | Hitachi Zosen Corp | Continuous manufacturing method of square steel pipe |
JPS5924520A (en) * | 1982-07-30 | 1984-02-08 | Hitachi Zosen Corp | Continuous manufacture of square steel pipe |
JPS5924522A (en) * | 1982-07-30 | 1984-02-08 | Hitachi Zosen Corp | Continuous manufacture of square steel pipe |
JPS5924521A (en) * | 1982-07-30 | 1984-02-08 | Hitachi Zosen Corp | Continuous manufacture of square steel pipe |
JPS5924523A (en) * | 1982-07-30 | 1984-02-08 | Hitachi Zosen Corp | Continuous manufacture of square steel pipe |
JPS5924524A (en) * | 1982-07-30 | 1984-02-08 | Hitachi Zosen Corp | Continuous manufacture of square steel pipe |
KR100860795B1 (en) | 2007-06-07 | 2008-09-29 | 주식회사 삼정피앤에이 | Apparatus for manufacturing inner protection ring for packing coil |
CN102699107B (en) * | 2012-06-19 | 2014-12-10 | 武汉钢铁(集团)公司 | Cold roll forming method of thin-walled and high-strength square steel tube |
-
1979
- 1979-02-21 JP JP1998579A patent/JPS5953126B2/en not_active Expired
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0536126Y2 (en) * | 1986-10-15 | 1993-09-13 |
Also Published As
Publication number | Publication date |
---|---|
JPS55112128A (en) | 1980-08-29 |
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