JPS5949945A - Preparation of hose containing electric heating wire - Google Patents
Preparation of hose containing electric heating wireInfo
- Publication number
- JPS5949945A JPS5949945A JP57161896A JP16189682A JPS5949945A JP S5949945 A JPS5949945 A JP S5949945A JP 57161896 A JP57161896 A JP 57161896A JP 16189682 A JP16189682 A JP 16189682A JP S5949945 A JPS5949945 A JP S5949945A
- Authority
- JP
- Japan
- Prior art keywords
- stripe
- dovetail groove
- strip
- hose
- heating wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/78—Winding and joining, e.g. winding spirally helically using profiled sheets or strips
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L53/00—Heating of pipes or pipe systems; Cooling of pipes or pipe systems
- F16L53/30—Heating of pipes or pipe systems
- F16L53/35—Ohmic-resistance heating
- F16L53/38—Ohmic-resistance heating using elongate electric heating elements, e.g. wires or ribbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Pipe Accessories (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Description
【発明の詳細な説明】
（イ） 発明の分野
本発明は蟻溝を有する受入条、蟻溝に嵌合される挿入条
、電熱線を抱持する抱持条を形成した可撓且つ柔軟性を
備えた帯状部材を螺旋状に巻回して電熱線入りホースを
製造する方法に関し、低温又は加熱流体を送るホースに
適用されるホースの製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION (A) Field of the Invention The present invention provides a flexible and pliable device having a receiving strip having a dovetail groove, an insertion strip that fits into the dovetail groove, and a holding strip that holds a heating wire. The present invention relates to a method of manufacturing a hose containing a heating wire by spirally winding a band member provided with the above, and relates to a method of manufacturing a hose that is applied to a hose that sends low-temperature or heated fluid.
（ロ）背景技術及びその問題点
一般に冷凍空調機器等においてドレンの凍結防止、又は
流体の保温を目的として使用されている電熱線入りホー
スは、芯材となるゴム製の筒部材の外表面にシリコンヒ
ータ等の電熱線を螺旋状に巻回した後、網状のテープを
螺旋状に巻回して電熱線を覆い、更に帯板状のゴムを加
熱して加硫状態として治具でもってテープに含浸させ且
つ筒状に変形させ保護筒となす各工程を経て製造される
。(b) Background technology and its problems Generally, hoses with heating wires, which are used in refrigeration and air conditioning equipment for the purpose of preventing drains from freezing or keeping fluids warm, have a heating wire attached to the outer surface of the rubber cylindrical member that serves as the core material. After winding a heating wire such as a silicone heater in a spiral, a net-like tape is wound spirally to cover the heating wire, and then the band-shaped rubber is heated to a vulcanized state and turned into a tape using a jig. It is manufactured through various steps of impregnating it and transforming it into a cylindrical shape to form a protective cylinder.
か〜る製造方法によれば、電熱線の間隔が不揃いとなり
やすく、又、電熱線及びテープの巻回工程及び保護筒の
成形工程と電熱線保護のための工程が多くなると共に材
料費が高くなり、製造原価高を招くばかりでなく、ホー
スそのもの〜内径が決まってしまうため、内径の異なる
ホースを製造する場合は別工程で行なわなければならな
かった。According to this manufacturing method, the intervals between the heating wires tend to be uneven, and the steps for winding the heating wires and tape, forming the protective tube, and protecting the heating wires are increased, and the material cost is high. This not only leads to higher manufacturing costs, but also because the inner diameter of the hose itself is determined, so when producing hoses with different inner diameters, separate processes had to be carried out.
（ハ） 本発明の目的
電熱線の間隔が一定で、且つ円柱部材の外径を変える丈
で内径の異なる電熱線入りホースを安価に製造すること
にある。(c) An object of the present invention is to inexpensively manufacture a hose containing heating wires in which the distance between the heating wires is constant and the outer diameter of the cylindrical member is varied in length and inner diameter.
に） 本発明の概要
蟻溝を有する受入条、蟻溝に嵌合される挿入条、電熱線
を抱持する抱持条を形成した可撓且つ柔軟性を備えた電
気絶縁性の帯状部材を円柱部材の外表面に沿わせて螺旋
状に巻回しつつ受入条の蟻溝に挿入条を徐々に嵌合して
ホースとなす電熱線入リポースの製造方法。(2) Summary of the present invention A flexible and pliable electrically insulating band member is provided with a receiving strip having a dovetail groove, an insertion strip that fits into the dovetail groove, and a holding strip that holds a heating wire. A method of manufacturing a heating wire-containing repose, which is formed into a hose by winding it spirally along the outer surface of a cylindrical member and gradually fitting an insertion strip into a dovetail groove of a receiving strip.
（ホ） 本発明の実施例
第１図に示す（１）は可撓性且つ柔軟性を備えた例えば
軟質乃至半硬質の塩化ビニル等電気絶縁材からなる帯状
部材で、一端縁に沿って弾性を付与できる湾曲状に突出
し、内部に下面を開口する蟻溝（す）を形成した受入条
（２）と、前記一端縁と平行な他端縁に沿って前記受入
条と同方向に突出し、前記蟻溝と同一形状をなし蟻溝（
５）に嵌合されろ挿入条（３）と、中央に位置して前記
受入及び挿入両売と四方に突出し、電気ヒータ等の電熱
線（６）を埋設抱持。(e) Embodiment of the present invention (1) shown in FIG. 1 is a band-shaped member made of a flexible and pliable electrical insulating material such as soft or semi-hard vinyl chloride, and has an elastic band along one edge. a receiving strip (2) that protrudes in a curved shape capable of imparting a curved surface and has a dovetail groove opening on the lower surface thereof; and a receiving strip (2) that protrudes in the same direction as the receiving strip along the other end parallel to the one end edge; A dovetail groove that has the same shape as the above dovetail groove (
5) is fitted with an insertion strip (3), located at the center and protruding from both sides of the receiving and insertion sides, and holding a heating wire (6) of an electric heater etc. embedded therein.
する抱持条（４）とを一体形成している。この帯状部材
は周知の押し出し成形により成形されるもので、この成
形と同時に電熱線（６）も埋設抱持される。尚、受入条
（２）の最外端縁（２Ａ）の下端は蟻溝（５）に挿入条
（３）を嵌合する関係上、帯状部材（１）の平和部肉厚
分丈カットされた状態である。It is integrally formed with the holding strip (4). This band-shaped member is molded by well-known extrusion molding, and the heating wire (6) is also embedded and held at the same time as this molding. In addition, the lower end of the outermost edge (2A) of the receiving strip (2) is cut to the thickness of the peaceful part of the strip member (1) in order to fit the insertion strip (3) into the dovetail groove (5). It is in a state of
次に第２図により帯状部材（１）を用いたホースの製造
について説明すると、外径りの円柱部材（７）の外表面
に沿って帯状部材（１）をその可撓性及び軟質性を利用
して螺旋状に巻回しつつ受入条（２）の弾性を利用して
蟻溝（５）に挿入条（３）を徐々に嵌合してい（ことに
より、帯状部材（＋、）は筒状に形成され内径りのホー
ス（８）となる。所定の長さのホース（８）が得られた
場合にはホース（８）から円柱部材（力を引き抜き、ホ
ース（８）の両端を切断線（［１）で示す範囲で削除す
る０
第３図は帯状部材（１）を外径沼の円柱部材（７）の外
表面に巻回する工程を示す。この場合内径ｐのホース（
８）が得られる。Next, to explain the manufacture of a hose using the strip member (1) with reference to FIG. The insertion strip (3) is gradually fitted into the dovetail groove (5) by using the elasticity of the receiving strip (2) while winding it spirally (thereby, the strip member (+,) becomes cylindrical. The hose (8) is formed into a shape with an inner diameter. When the hose (8) of a predetermined length is obtained, the cylindrical member (force) is pulled out from the hose (8) and both ends of the hose (8) are cut. Delete within the range indicated by the line ([1)0 Figure 3 shows the process of winding the belt-like member (1) around the outer surface of the cylindrical member (7) with the outer diameter.In this case, the hose (
8) is obtained.
か〜る製造方法にＪ：れば、帯状部材（１）を円柱部材
（力の外表面に沿って螺旋状に巻回する工程丈で、電熱
線（６）の間隔が一定で且つ屈曲可能な電熱線（６）入
りホース（８）を製造することができ、しかも外径の異
なる円柱部＜ｉ （７’）を使用することにより同じ帯
状部材（１）でもって内径の異なるホース（８′）をも
製造することができ、製造原価の大幅引き下げが図れる
０
（へ） 本発明の効果
電熱線の間隔が一定で屈曲可能な電熱線入りホースが安
価に製造でき、しかも内径の異なるホー第１図は本発明
電熱線入りホースの累月となる帯状部材の斜視図、第２
園は本発明の製造方法を示す一部縦断側面［閑、第３図
は本発明の他の実施例、を示す一部縦、断ｆＩｌｌ面図
である。According to this manufacturing method, the belt-shaped member (1) is wound into a cylindrical member (the length of the process is to spirally wind it along the outer surface of the force, the interval between the heating wires (6) is constant, and it is bendable). It is possible to manufacture a hose (8) containing a heating wire (6), and by using cylindrical portions <i (7') with different outer diameters, hoses (8) with different inner diameters can be manufactured with the same strip member (1). 0) Effects of the present invention A bendable heating wire-containing hose with constant spacing between heating wires can be manufactured at low cost, and hoses with different inner diameters can be manufactured at low cost. Fig. 1 is a perspective view of a band-like member that serves as a heating wire-containing hose of the present invention;
Figure 3 is a partially vertical, cross-sectional side view showing another embodiment of the present invention, showing the manufacturing method of the present invention.
（１）・・・帯状部材、 （２）・・・受入条、 （３
）・・・挿入条、（４）・・・抱持条、 （５）・・・
蟻溝、 （６）−・・電熱８、 （カ（７′）・・・円
柱部材、 ｆＦｔｌｔ８Ｊ・・・ホース。(1)...Strip member, (2)...Acceptance strip, (3
)...Insertion line, (4)...Holding line, (5)...
Dovetail groove, (6)--electric heating 8, (7')...cylindrical member, fFtlt8J...hose.
第２図 第３図 ２１５Figure 2 Figure 3 215
Claims (1)
を形成した受入条と、他端縁に沿って前記受入条と同方
向に且つ平行に突出して形成され、前記蟻溝に嵌合され
る挿入条と、この受入及び挿入両条間よりこの両売と同
方向に突出し且つ平行に突出して形成され、電熱線を抱
持してなる抱持条とを備えた可撓性月つ柔軟性を備えた
電気絶縁材よりなる帯状部材を、円柱部利の外表面に沿
わせて螺旋状に巻回しつつ受入条の蟻溝に挿入条を徐々
に嵌合してホースとなす電熱線入りホースの製造方法。1. A receiving strip that protrudes along one end edge and has a dovetail groove with one side open inside, and a receiving strip that protrudes in the same direction and parallel to the receiving strip along the other end edge and is formed in the dovetail groove. A flexible device comprising an insertion strip to be fitted, and a holding strip that is formed to protrude from between the receiving and insertion strips in the same direction and parallel to the two ends, and that holds a heating wire. A hose is formed by winding a band-shaped member made of a flexible electrical insulating material in a spiral along the outer surface of a cylindrical part and gradually fitting the insertion strip into the dovetail groove of the receiving strip. A method of manufacturing a hose with heating wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57161896A JPS5949945A (en) | 1982-09-16 | 1982-09-16 | Preparation of hose containing electric heating wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57161896A JPS5949945A (en) | 1982-09-16 | 1982-09-16 | Preparation of hose containing electric heating wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS5949945A true JPS5949945A (en) | 1984-03-22 |
Family
ID=15744063
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57161896A Pending JPS5949945A (en) | 1982-09-16 | 1982-09-16 | Preparation of hose containing electric heating wire |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5949945A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63120989A (en) * | 1986-07-15 | 1988-05-25 | 安田 美奈子 | Joint seat |
| JPH01204729A (en) * | 1988-02-10 | 1989-08-17 | Yoshimasa Masuda | Heat insulation pipe and its manufacture |
| FR2648076A1 (en) * | 1989-06-09 | 1990-12-14 | Boulet D Auria Terlizzi | PROFILE SOLDER WIRE, IN PARTICULAR FOR FORMING AN ELECTRO-WELDING INSERT |
| US8726901B2 (en) | 2005-10-20 | 2014-05-20 | Intersurgical Ag | Ventilation tubes |
-
1982
- 1982-09-16 JP JP57161896A patent/JPS5949945A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63120989A (en) * | 1986-07-15 | 1988-05-25 | 安田 美奈子 | Joint seat |
| JPH01204729A (en) * | 1988-02-10 | 1989-08-17 | Yoshimasa Masuda | Heat insulation pipe and its manufacture |
| JPH0581437B2 (en) * | 1988-02-10 | 1993-11-12 | Yoshimasa Masuda | |
| FR2648076A1 (en) * | 1989-06-09 | 1990-12-14 | Boulet D Auria Terlizzi | PROFILE SOLDER WIRE, IN PARTICULAR FOR FORMING AN ELECTRO-WELDING INSERT |
| US8726901B2 (en) | 2005-10-20 | 2014-05-20 | Intersurgical Ag | Ventilation tubes |
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