JPS5948481B2 - Laminated mica thin leaf material - Google Patents

Laminated mica thin leaf material

Info

Publication number
JPS5948481B2
JPS5948481B2 JP15046276A JP15046276A JPS5948481B2 JP S5948481 B2 JPS5948481 B2 JP S5948481B2 JP 15046276 A JP15046276 A JP 15046276A JP 15046276 A JP15046276 A JP 15046276A JP S5948481 B2 JPS5948481 B2 JP S5948481B2
Authority
JP
Japan
Prior art keywords
mica
parts
binder
laminated
laminated mica
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP15046276A
Other languages
Japanese (ja)
Other versions
JPS5374300A (en
Inventor
博 小野
英夫 佐伯
恭一 柴山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP15046276A priority Critical patent/JPS5948481B2/en
Publication of JPS5374300A publication Critical patent/JPS5374300A/en
Publication of JPS5948481B2 publication Critical patent/JPS5948481B2/en
Expired legal-status Critical Current

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Description

【発明の詳細な説明】 この発明は、例えば電気機器の絶縁テープなどとして用
いられる集成マイカ薄葉材料に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a laminated mica thin film material used, for example, as an insulating tape for electrical equipment.

一般に、マイカを電気絶縁材料として使用する場合、主
としてマイカ紙、マイカテープあるいは・マイカ板など
として使われるが、これらのうち薄葉材料として使われ
るマイカ紙またはマイカテープ類などには天然のハガシ
マイカ、あるいは天然の集成マイカが使われて来た。
In general, when mica is used as an electrical insulating material, it is mainly used as mica paper, mica tape, or mica board.Among these, mica paper or mica tape used as thin material are made of natural hagashima mica or Natural laminated mica has been used.

このようなマイカ薄葉材料としては、すぐれた電気的絶
縁性と機械門的強度を有し、適度の可撓性を持ち、かつ
使用時にベト付かないことなどが要求される。ところで
、マイカとしてハガシマイカを用いる場合には、絶縁紙
、綿布、合成繊維布、合成樹脂フィルム、ガラスクロス
、不織布などの支持材にクハガシマイカを有機質の接着
剤を水あるいは有機溶媒中に溶解あるいは分散させたバ
インダーを用いて適当な厚さに貼り付けて製造するのが
普通である。
Such thin mica materials are required to have excellent electrical insulation and mechanical strength, have appropriate flexibility, and not become sticky during use. By the way, when using Hagashi mica as mica, it is applied to a support material such as insulating paper, cotton cloth, synthetic fiber cloth, synthetic resin film, glass cloth, non-woven fabric, etc. by dissolving or dispersing it with an organic adhesive in water or an organic solvent. It is common to manufacture the film by attaching it to an appropriate thickness using a binder.

この場合には、かなりの厚さを有するハガシマイカ片を
重ね合せて製造するために、厚さが5不均一になること
は避けられない。また前述のバインダーによるマイカ片
相互の接着性はあまり良くないので、接着不良個所を生
じやすく、このために生じた微細な空隙によつて、しば
しば絶縁破壊の原因となる。また、一般にマイカ薄葉材
料は含浸レジンと組合せて使用されるが、前記ハガシマ
イカ薄葉材料は集成マイカの場合に比べて、比較になら
ない程大きいマイカ片を使用しているために、含浸レジ
ンの浸透性が悪<、内部まで十分に浸透しにくいという
欠点があり、十分な絶縁効果が得られないことが多い。
In this case, it is inevitable that the thickness will be non-uniform due to the fact that the pieces of silver mica having a considerable thickness are overlapped and manufactured. Furthermore, since the adhesion of the mica pieces to each other by the above-mentioned binder is not very good, poor adhesion tends to occur, and the resulting minute voids often cause dielectric breakdown. In addition, mica thin leaf materials are generally used in combination with impregnated resin, but since the above-mentioned thin mica thin leaf materials use mica pieces that are incomparably larger than those of laminated mica, the permeability of the impregnated resin is However, it has the disadvantage that it is difficult to penetrate sufficiently into the interior, and a sufficient insulating effect is often not obtained.

しかしながらハガシマイカの場合には使用される有機質
バインダーの量は、一般に集成マイカの場合に比べてか
なり少ないために、バインダー自体の特性は後者ほど問
題にはならない゜ 一方このハガシマイカの代りに集成マイカを用いた薄葉
材料、たとえば集成マイカシートはマイカを微粉末状に
粉砕した鱗片状マイカを抄紙機にかけて抄造して得られ
るものであるが、このマイカのみから成る集成マイカシ
ートはそれ自体では機械的強度が極めて弱いために、そ
のままで使用することはできないので、綿布、紙、合成
繊維−布、不織布、ガラスクロス等の支持材によつて補
強して使われるのが普通である。
However, since the amount of organic binder used in the case of silver mica is generally much smaller than in the case of composite mica, the properties of the binder itself are not as important as the latter. A laminated mica sheet, such as a laminated mica sheet, is made by grinding mica into a fine powder and applying it to a paper machine, but a laminated mica sheet made only of mica does not have mechanical strength by itself. Because they are extremely weak, they cannot be used as they are, so they are usually reinforced with supporting materials such as cotton cloth, paper, synthetic fiber cloth, nonwoven fabric, glass cloth, etc.

この場合にも通常、集成マイカシートと支持材とを有機
質バインダーによつて接着しているが、このバインダー
の量は一般にハガシマイカの場合に比べて相当多い.の
で、その性質が全体として絶縁組織の特性に及ぼす影響
が大きく、バインダー自身の特性が極めて重要な問題と
なる。さらに支持材の種類によつては耐熱性が非常に低
く、また上述のようにバインダーで上記支持材を裏貼り
するために、マイカ.テープとしては高価なものになつ
てしまうという問題がある。また、前記バインダーとし
ては、使用時にベトつかず、適度の可撓性を有し、しか
も含浸レジンとの反応性を保ち、その上電気的性質のす
ぐれたものが必要であるが、これは極めて得.難いもの
である。さらにまた、このような従来の集成マイカ薄葉
材料は、一般に8%以上という相当多量の有機質バイン
ダーを使用するので、レジンの含浸性が著るしく悪くな
り、そのために全体の絶縁組織としての性質を大幅に低
下させること・が多く、これは集成マイカ薄葉材料の重
大な欠点とされている。さらに上述のごとく多量の有機
物バインダーを使用しているため、マイカ薄葉材料とし
ての耐熱性が低く、マイカの非常にすぐれた耐熱性と絶
縁性を十分に生かしきれないという重大な欠点も存在す
る。この発明は上述の如き従来のマイカ薄葉材料に共通
の欠点を改善するために種々の検討を重ねた結果なされ
たものであり、含浸性が極めてすぐれ、適度の可撓性を
有し、かつすぐれた機械的強度を有し、しかも従来のも
のに比べて耐熱性にすぐれ、安価な集成マイカ薄葉材料
を提供することを目的とするものである。
In this case as well, the laminated mica sheet and the supporting material are usually bonded together using an organic binder, but the amount of this binder is generally much larger than in the case of silver mica. Therefore, its properties have a large influence on the properties of the insulating structure as a whole, and the properties of the binder itself are an extremely important issue. Furthermore, depending on the type of support material, the heat resistance is very low, and as mentioned above, mica is used to back the support material with a binder. There is a problem in that the tape becomes expensive. In addition, the binder must be non-sticky during use, have appropriate flexibility, maintain reactivity with the impregnated resin, and have excellent electrical properties, which is extremely difficult. Profit. It's difficult. Furthermore, since such conventional laminated mica thin film materials use a fairly large amount of organic binder, generally 8% or more, the impregnability of the resin is significantly deteriorated, which deteriorates the properties of the overall insulating structure. This is considered to be a serious drawback of laminated mica thin film materials. Furthermore, as mentioned above, since a large amount of organic binder is used, the heat resistance of mica thin film material is low, and there is a serious drawback that mica's extremely excellent heat resistance and insulation properties cannot be fully utilized. This invention was made as a result of various studies in order to improve the shortcomings common to the conventional mica thin film materials as described above, and has excellent impregnability, moderate flexibility, and The object of the present invention is to provide a laminated mica thin film material which has high mechanical strength, has superior heat resistance compared to conventional materials, and is inexpensive.

この発明になる集成マイカ薄葉材料は、有機質もしくは
無機質の繊維状体と集成マイカとを水分散型樹脂(以後
これを水分散バインダーという)によつてスポツト状に
結合してなることを特徴とするものである。
The laminated mica thin leaf material according to the present invention is characterized by being formed by bonding organic or inorganic fibrous bodies and laminated mica in a spot shape with a water-dispersible resin (hereinafter referred to as a water-dispersible binder). It is something.

本発明に係る前記集成マイカ薄葉材料は、例えば前記繊
維状体と鱗片状の集成マイカを水に分散し、抄紙機など
によつて抄造した後水分散バインダーを塗布し、さらに
前記水分散バインダーが劣化、分解する温度以下で加熱
・加圧することによつて容易に得ることができる。
The laminated mica thin sheet material according to the present invention can be produced by, for example, dispersing the fibrous body and the scale-like laminated mica in water, making paper using a paper machine or the like, and then applying a water-dispersed binder. It can be easily obtained by heating and pressurizing at a temperature below the temperature at which it deteriorates and decomposes.

なお、前記水分散バインダーを用いるに際しては、上記
方法の他に例えば(l)集成マイカと繊維状体とを前も
つて適当な濃度の水分散バインダー中に浸漬もしくは吹
き付け等を行い、乾燥して前処理を行い、粉砕法等で再
分散した後抄造する方法、(2)集成マイカと繊維状体
と水分散バインダーを水に分散した後抄造する方法、(
3)集成マイカと繊維状体とを抄造した後、水分散バイ
ンダーを噴霧機等により均一に吹き付ける方法等も考え
られるが、もとよりかかる方法のみに限定されるもので
はない。上記のようにして得られる本発明の集成マイカ
薄葉材料は、水分散バインダーが集成マイカ片相互間、
集成マイカ片−繊維状体間、および繊維状体相互間をス
ポツト状に結合する事が可能となり、このために含浸性
を損うことなく機械的強度を向上させることができ、ま
た従来より有機質バインダーの含有量を少量とすること
もできるので耐熱性の向上をも期待することが可能とな
る。
When using the above-mentioned water-dispersed binder, in addition to the above-mentioned method, for example, (l) the aggregated mica and the fibrous material are immersed or sprayed in advance in the water-dispersed binder at an appropriate concentration, and then dried. (2) A method in which aggregated mica, fibrous material, and water-dispersible binder are dispersed in water and then paper-formed;
3) A method of uniformly spraying a water-dispersed binder with a sprayer or the like after forming the aggregate mica and the fibrous material is also considered, but the method is not limited to this method. The laminated mica thin sheet material of the present invention obtained as described above has a water-dispersed binder between the laminated mica pieces.
It is now possible to bond the aggregated mica pieces and the fibrous bodies and between the fibrous bodies in a spot-like manner, thereby improving mechanical strength without impairing impregnating properties. Since the content of the binder can be reduced to a small amount, it is possible to expect an improvement in heat resistance.

さらに、繊維状体が混抄されていることにより、機械的
強度の改善の他、例えば本発明を絶縁テープとして用い
る場合にはテーピングの際のマイカ片の剥落や曲げられ
たコーナー部におけるマイカ片のササクレ等を極度に減
少させることも可能となり、さらに補強のための支持材
を不要とするため従来のものよりはるかに低価格で提供
することが可能となる。上記繊維状体としては、有機質
のもの、例えば天然もしくは合成された繊維質パルプ、
天然もしくは合成繊維をフィフリル化したもの、または
天然繊維もしくは合成繊維などの一種もしくは二種以上
を混合したものなどが用いられ、また無機質のもの、例
えばガラス繊維などを単体でもしくは上記有機質のもの
と混合して用いることができる。
Furthermore, by mixing the fibrous material, in addition to improving mechanical strength, for example, when the present invention is used as an insulating tape, mica pieces may peel off during taping, and mica pieces may fall off at bent corners. It is also possible to extremely reduce cracks and the like, and furthermore, since supporting materials for reinforcement are not required, it is possible to provide the product at a much lower price than conventional products. The above-mentioned fibrous material is an organic material, such as natural or synthetic fibrous pulp,
Fifrilled natural or synthetic fibers, or a mixture of one or more natural fibers or synthetic fibers are used, and inorganic fibers, such as glass fiber, may be used alone or in combination with the above-mentioned organic fibers. They can be used in combination.

特にガラス繊維を用い、水分散バインダーを少なくした
場合には、耐熱性をさらに向上させることができるとい
う特徴がある。なお、上記ガラス繊維としてはその電気
的特性の点からは無アルカリガラスを原料としたものが
望ましいが、もとよりこれに限定されるものではない。
In particular, when glass fiber is used and the amount of water-dispersible binder is reduced, heat resistance can be further improved. Note that, from the viewpoint of electrical properties, it is desirable that the glass fiber is made from alkali-free glass, but is not limited thereto.

またこのガラス繊維の寸法としては、繊維長0.5〜3
0mm、繊維太さ50μ以下、望ましくは長さ2〜15
mm、太さ0.5〜30μの範囲のものが好適である。
前記繊維長が30mm以上であると集成マイ力と混抄す
る際に一様に混合することが困難となり、ガラス繊維が
均一に分散した集成マイカ薄葉材料が得難くなり、また
0.5mm以下の場合はガラス繊維相互間および集成マ
イカ片とのからみ合いが不十分となつて機械的強度が著
るしく低下し、かつ集成マイカ片の保持が不充分となり
、例えばテーピング時にマイカ片やさらにはガラス繊維
の脱落が非常に多くなるなど作業性が著るしく悪化する
ので好ましくない。また前記繊維太さが50μ以上であ
ると集成マイカと混抄した際のマイカ片間の厚み方向の
間隙が大きくなり、同時に薄葉材料全体の厚さも厚くな
り、さらにガラス繊維相互間等のからみ合いが少なく弱
いものとなるためその結果として機械的強度や電気的特
性が低下するという重大な欠点が生じるようになる。ま
た太さが0.5μより細いガラス繊維ではガラス繊維自
体が高価となり、その結果できあがつた集成マイカ薄葉
材料も高価なものになつてしまう。上記繊維状体のでき
あがつた集成マイカ薄葉材料中に占める割合は3〜50
部(重量部、以下同様)が適当であり、特に5〜40部
が望ましい。
In addition, the dimensions of this glass fiber include a fiber length of 0.5 to 3.
0mm, fiber thickness 50μ or less, preferably length 2-15
mm, thickness in the range of 0.5 to 30 μm is suitable.
If the fiber length is 30 mm or more, it will be difficult to mix uniformly with the laminated mica fiber during papermaking, and it will be difficult to obtain a laminated mica thin sheet material in which glass fibers are uniformly dispersed, and if the fiber length is 0.5 mm or less, The mechanical strength is significantly reduced due to insufficient intertwining between the glass fibers and the assembled mica pieces, and the retention of the assembled mica pieces is insufficient, for example, when taping, the mica pieces and even the glass fibers are This is undesirable because workability is significantly deteriorated, such as a large number of particles falling off. Furthermore, if the fiber thickness is 50μ or more, the gaps in the thickness direction between mica pieces when mixed with laminated mica become large, and at the same time, the thickness of the entire thin material becomes thick, and entanglement between glass fibers becomes large. As a result, the mechanical strength and electrical properties are reduced, which is a serious drawback. Furthermore, if the glass fiber is thinner than 0.5 μm, the glass fiber itself becomes expensive, and as a result, the resulting composite mica thin film material also becomes expensive. The proportion of the above-mentioned fibrous bodies in the finished mica thin film material is 3 to 50.
(parts by weight, hereinafter the same) is appropriate, and 5 to 40 parts is particularly desirable.

前記割合が50部以上では得られた集成マイカ薄葉材料
の電気的特性、特に耐コロナ性が著るしく低下し、また
3部以下であると機械的強度が低下し、また集成マイカ
片の脱落が激しくなるなどのために作業性が著るしく悪
化するので好ましくない。しかしながら前述の電気的特
性によつて使用上の限定をうけないならば上記繊維状体
の含有量の上限を60〜70部に拡げることができる。
さらに前述の水分散バインダーとしては、耐熱性の良い
合成樹脂類、例えばエポキシ樹脂、ポリエステル、ポリ
エステルイミド、ポリエステルアミド、ポリアミドイミ
ド、フエノール樹脂、エポキシ変性フエノール、シリコ
ン変性フエノール、ポリウレタン、エポキシウレタン、
アルキツド樹脂、ポリイミド、ポリベンズイミダゾール
、芳香族ポリアミドおよびポリフルオロエチレン等を単
独もしくはこれらの混合物を物理的あるいは化学的方法
で微粒子化して得た水分散ワニス、または上記合成樹脂
類のモノマー、アクリロニトリル等のニトリルモノマー
、アタリル酸エチル、メタタリル酸メチル等のアクリル
系モノマー、スチレンや酢酸ビニル等のビニル系モノマ
ーまたはブタジエンやイソプレン等のモノマー類などを
単独もし”くは数種を乳化重合することによつて得た水
分散ワニス等が挙げられる。
If the proportion is more than 50 parts, the electrical properties, especially the corona resistance, of the resulting laminated mica thin film material will be significantly reduced, and if it is less than 3 parts, the mechanical strength will be reduced, and the laminated mica pieces will fall off. This is undesirable because workability is significantly deteriorated due to severe oxidation. However, the upper limit of the content of the fibrous material can be increased to 60 to 70 parts if there are no limitations in use due to the electrical properties described above.
Furthermore, the aforementioned water-dispersible binder includes synthetic resins with good heat resistance, such as epoxy resin, polyester, polyesterimide, polyesteramide, polyamideimide, phenolic resin, epoxy-modified phenol, silicone-modified phenol, polyurethane, epoxyurethane,
Water-dispersed varnish obtained by physically or chemically micronizing alkyd resin, polyimide, polybenzimidazole, aromatic polyamide, polyfluoroethylene, etc. alone or a mixture thereof, or monomers of the above synthetic resins, acrylonitrile, etc. By emulsion polymerizing one or more of nitrile monomers, acrylic monomers such as ethyl atarylate and methyl methacrylate, vinyl monomers such as styrene and vinyl acetate, or monomers such as butadiene and isoprene. Examples include water-dispersed varnishes obtained by

また使用する水分散バインダーの乾燥集成マイ力薄葉材
料中における含有量は0.5〜15%含有されることが
好ましく特に望ましくは1.5〜8%の範囲がよい。
The content of the water-dispersed binder used in the dry assembled thin leaf material is preferably 0.5 to 15%, and particularly preferably 1.5 to 8%.

水分散バインダーの含有量が0.5%以下であると、抄
造したものの機械的強度が劣り、かつ集成マイカ鱗片の
脱落が激しく、テーピング時の作業性が非常に悪化する
ものである。また15%以上では、レジンの含浸性が極
度に悪くなり、さらにマイカテープの可撓性が失なわれ
るという重大な欠点が生じるものである。以下、実施例
比較例、及び参考例を挙げてこの発明をさらに具体的に
説明する。
If the content of the water-dispersed binder is less than 0.5%, the mechanical strength of the paper produced will be poor, and the aggregated mica scales will fall off frequently, resulting in extremely poor workability during taping. If it exceeds 15%, resin impregnation becomes extremely poor and the mica tape loses its flexibility, which is a serious drawback. Hereinafter, the present invention will be explained in more detail with reference to Examples, Comparative Examples, and Reference Examples.

なお、これらの実施例等において、特記しない限り、マ
イカ薄葉材料の組成に関する部数および%は重量基準で
ある。
In these examples, unless otherwise specified, parts and percentages regarding the composition of the mica thin film material are based on weight.

実施例 1 鱗片状の集成マイカ85部を合成ポリエステル繊維10
部と叩解度約90゜S.R.の天然クラフトパルプ5部
を混合、抄紙機によつて抄紙した後、エポキシ水分散バ
インダー(固形分濃度約5%)を噴霧器により均一に噴
きつけて抄造し、圧力10kg/Clll2、温度約1
50℃で15〜30分間加圧加熱処理を行つてバインダ
ー含有率4.5%の集成マイカ薄葉材料を作つた。
Example 1 85 parts of scale-like laminated mica was mixed with 10 parts of synthetic polyester fiber.
part and freeness of approximately 90°S. R. After mixing 5 parts of natural kraft pulp and making paper using a paper machine, an epoxy water-dispersed binder (solid content concentration of about 5%) was uniformly sprayed using a sprayer to make paper.The pressure was 10 kg/Cll2 and the temperature was about 1.
A pressure and heat treatment was performed at 50° C. for 15 to 30 minutes to produce a composite mica thin film material with a binder content of 4.5%.

この薄葉材料の引張り強さは約4kg/Mm”であり、
比較のために作つた叩解度90゜S.R.の天然クラフ
トパルプ5部と合成ポリエステル繊維10部と鱗片状集
成マイカ85部から成るパルプマイカ薄葉材料の引張強
さ約1.9kg/Mm”の約2.1倍であつた。また破
断時の伸びは約1.8%で上述のパルプマイカ薄葉材料
約0.8%に比べて著るしく大きくなつており、このこ
とはこの薄葉材料をテープとして使用する際、従来のも
のより遥かにテーピングしやすいことを示している。実
際にこの薄葉材料を平角銅線にテーピングし、エポキシ
樹脂を含浸させたところ、テーピングに際しマイカの剥
落が非常に少なく、またコーナー部におけるマイカのバ
サツキが殆んどなく、テーピングの作業性はきわめて良
く、またレジンの含浸性も極めて良好であつた。実施例
2 鱗片状集成マイカ90部をフィフリル化ポリアミド10
部と混合し、この混合物中にポリエステル水分散バイン
ダーを添加して、抄紙機によつて抄造した後加圧加熱処
理を行なつてバインダー含有率3%の集成マイカ薄葉材
料を作つた。
The tensile strength of this thin sheet material is approximately 4 kg/Mm",
For comparison, the freeness of 90°S. R. The tensile strength was approximately 2.1 times the tensile strength of the pulp mica thin material consisting of 5 parts of natural kraft pulp, 10 parts of synthetic polyester fiber, and 85 parts of scale-like aggregated mica, which was approximately 1.9 kg/Mm. is approximately 1.8%, which is significantly larger than the approximately 0.8% of the above-mentioned pulp mica thin sheet material, which means that when this thin sheet material is used as a tape, it is much easier to tape than conventional ones. When this thin sheet material was actually taped to a rectangular copper wire and impregnated with epoxy resin, there was very little flaking of the mica during taping, and there was almost no unevenness of the mica at the corners. The workability of taping was extremely good, and the resin impregnation was also extremely good.Example 2 90 parts of scale-like aggregated mica was mixed with 10 parts of fifurlylated polyamide.
A water-dispersed polyester binder was added to this mixture, and the mixture was made into a paper using a paper machine, followed by pressure and heat treatment to produce a laminated mica thin film material having a binder content of 3%.

この薄葉材料の引張強さは約4.5kg/Mm”であり
、比較のために作つたフィフリル化ポリアミド10部と
集成マイカ90部から成るフィフリルマーカ薄葉材料の
引張強さ2.2kg/Mm”とくらべるとその約2倍で
あつた。
The tensile strength of this thin sheet material is approximately 4.5 kg/Mm'', and the tensile strength of the fifurly marker thin sheet material prepared for comparison, which is made of 10 parts of fifurlylated polyamide and 90 parts of laminated mica, is 2.2 kg/Mm. "It was about twice that amount."

一般に樹脂を含浸させた複合絶縁物において、その含浸
状態の良し悪しはTanΔH、すなわち含浸物に一定の
高電圧を印加したときの誘電正接TanδAと、含浸物
中の微細な空隙によるコロナ放電の発生しない程度の低
電圧を印加した時の誘電正接TanδBの差によつて判
断されるが、この集成マイカ薄葉材料を平角銅線にテー
ピングし、エポキシ系樹脂を含浸させた複合絶縁物の常
温におけるTanδの電圧特性を測定したところ、6k
v/Mmの交流電圧を印加したときの誘電正接Tanδ
(6kv/Mm)は0.75%であり、0.5kv/M
mの電圧の場合のTanδ (0.5kv/Mm)は0
.42%であつた。
In general, in composite insulators impregnated with resin, the quality of the impregnation is determined by TanΔH, that is, the dielectric loss tangent TanδA when a certain high voltage is applied to the impregnated material, and the occurrence of corona discharge due to minute voids in the impregnated material. This is determined by the difference in dielectric loss tangent Tan δB when a low voltage is applied, and the Tan δ value at room temperature of a composite insulator made by taping this laminated mica thin film material to a rectangular copper wire and impregnating it with epoxy resin. When I measured the voltage characteristics of 6k
Dielectric loss tangent Tanδ when applying an AC voltage of v/Mm
(6kv/Mm) is 0.75% and 0.5kv/Mm
Tanδ (0.5kv/Mm) for a voltage of m is 0
.. It was 42%.

したがつてTanΔH=Tanδ (6kv/Mm)−
Tanδ (0.5kv/Mm)=0.33%であり、
この値は普通の溶剤型有機物バインダーのみを用いた集
成マイカ薄葉材料を用いた場合のTanΔH=2.02
%−0.72%=1.30%にくらべて著るしく低く、
この薄葉材料は従来の集成マイカ薄葉材料よりもレジン
の含浸性が著るしくすぐれていることがわかる。実施例
3 アクリル共重合体水分散バインダーで前処理を施し、再
分散した鱗片状マイカ70部をフィフリル化したポリエ
ステル15部とポリアミド短繊維15部とを混合し、抄
紙機によつて抄造した後加圧加熱処理を行なつてバイン
ダー含有率8%のテープ状の集成マイカ薄葉材料を作つ
た。
Therefore, TanΔH=Tanδ (6kv/Mm)−
Tanδ (0.5kv/Mm)=0.33%,
This value is TanΔH = 2.02 when using a composite mica thin sheet material using only an ordinary solvent-based organic binder.
% - 0.72% = significantly lower than 1.30%,
It can be seen that this thin sheet material has significantly better resin impregnation properties than the conventional laminated mica thin sheet material. Example 3 After pretreatment with an acrylic copolymer water-dispersed binder, 15 parts of polyester prepared by fifurlating 70 parts of redispersed scale-like mica and 15 parts of polyamide short fibers were mixed, and the mixture was made into paper using a paper machine. A tape-shaped laminated mica thin film material with a binder content of 8% was produced by pressure and heat treatment.

このマイカテープの引張強さは約4.3kg/Mm”と
非常に良好であり、またレンジの含浸性もきわめて良好
であつた。実施例 4 鱗片状集成マイカ90部をビニロン系フィフリル5部と
芳香族ポリアミド繊維5部とを混合し、抄紙機によつて
抄造した後、エポキシ水分散バインダー(固型分濃度約
3%)を均一に噴霧し、加圧加熱処理を行なつてバイン
ダー含有量3.6%のテープ状の集成マイカ薄葉材料を
作つた。
The tensile strength of this mica tape was approximately 4.3 kg/Mm'', which was very good, and the microwave impregnating property was also very good.Example 4 90 parts of scale-like aggregated mica was mixed with 5 parts of vinylon fifryl After mixing with 5 parts of aromatic polyamide fiber and making paper using a paper machine, an epoxy water-dispersed binder (solid content concentration of about 3%) is uniformly sprayed, and a pressure and heat treatment is performed to determine the binder content. A 3.6% tape-shaped laminated mica thin material was made.

このマイカテープの引張強さは約4kg/Mm”と非常
に良好であり、またレジンの含浸性もきわめて良好であ
つた。実施例 5 鱗片状集成マイカ80部とポリプロピレン系合成パルプ
10部と叩解度約80’ S.R.のクラフトパルプ1
0部を混合し、さらにポリウレタン系水分散バインダー
を添加して抄紙機を用いて抄造した後、加熱加圧処理を
行なつてバインダー含有量6%のテープ状の集成マイカ
薄葉材料を作つた。
The tensile strength of this mica tape was very good, about 4 kg/Mm'', and the resin impregnation was also very good.Example 5 80 parts of scale-like aggregated mica, 10 parts of polypropylene synthetic pulp and beaten Kraft pulp 1 with a degree of about 80' S.R.
After mixing 0 parts and further adding a polyurethane water-dispersed binder and making paper using a paper machine, heat and pressure treatment was performed to produce a tape-shaped laminated mica thin film material with a binder content of 6%.

このマ’イカテープのテーピング時の作業性はきわめて
すぐれており、またレジンの含浸性も非常に良好であつ
た。実施例 6 鱗片状集成マイカ60部と芳香族ポリアミド系フィフリ
ル10部とポリエステル系繊維30部を混合し、さらに
ポリエステル系水分散バインダーを混入して抄紙機によ
つて抄造した後、加圧加熱処理を行なつてバインダー含
有量4.6%のテープ状の集成マイカ薄葉材料を作つた
The workability of this mica tape during taping was extremely good, and the impregnability with the resin was also very good. Example 6 60 parts of scale-like laminated mica, 10 parts of aromatic polyamide fifryl, and 30 parts of polyester fibers were mixed, and a polyester water-dispersed binder was further mixed in to form a paper using a paper machine, followed by pressure and heat treatment. A tape-shaped laminated mica thin film material with a binder content of 4.6% was prepared by performing the following steps.

このマイカテープ・のテーピング時の作業性はきわめて
すぐれており、またレジンの含浸性も非常に良好であつ
た。実施例 7鱗片状集成マイカ95部と芳香族ポリア
ミド系フィフリル5部とを混合し、抄紙機によつて抄造
した後、ポリアミドイミド系水分散バインダーを均一に
噴霧してから加熱加圧を行なつてバインダー含有率5%
の集成マイカテープを作つた。
The workability of this mica tape during taping was extremely good, and the impregnability with the resin was also very good. Example 7 After mixing 95 parts of scale-like aggregated mica and 5 parts of aromatic polyamide fifryl and making a paper using a paper machine, a polyamide-imide water-dispersed binder was uniformly sprayed and then heated and pressurized. Binder content: 5%
I made a composite mica tape.

このマイカテープの引張強さは約4.6kg/Mm2と
非常に良好であり、またレジンの含浸性も極めて良好で
あつた。実施例 8 鱗片状集成マイカ80部と叩解度約80゜S.R.のポ
リエステル系合成パルプ10部と天然の麻短繊維10部
とを混合し、抄紙機によつて抄造後、スチレン−ブタジ
エン共重合系水分散バインダー(固型分濃度約6%)を
刷毛で一様に塗布してから加熱加圧処理を行なつてバイ
ンダー含有率4.3%の集成マイカ薄葉材料を作つた。
The tensile strength of this mica tape was very good, about 4.6 kg/Mm2, and the resin impregnation property was also very good. Example 8 80 parts of scaly laminated mica and a beating degree of about 80°S. R. 10 parts of polyester-based synthetic pulp and 10 parts of natural short hemp fibers were mixed and made into a paper using a paper machine, and then a styrene-butadiene copolymer water-dispersed binder (solid content concentration of about 6%) was mixed with a brush. A composite mica thin film material having a binder content of 4.3% was prepared by applying the same method and then subjecting it to heat and pressure treatment.

実施例 9 鱗片状集成マイカ70部とポリプロピレン系フィフリル
25部と叩解度約25゜S.R.のマニラ麻パルプ5部
を混合し、抄紙機によつて抄造後、アクリロニトリル−
メタアクリル酸エステル共重合系水分散バインダーを一
様に噴霧してから加圧加熱処理を行つてバインダー含有
率1.0%の集成マイカテープを作つた。
Example 9 70 parts of scale-like aggregated mica, 25 parts of polypropylene fifryl, and a beating degree of about 25°S. R. After mixing 5 parts of Manila hemp pulp and making paper using a paper machine, acrylonitrile-
A composite mica tape having a binder content of 1.0% was prepared by uniformly spraying a methacrylic acid ester copolymer-based water-dispersed binder and then performing pressure and heat treatment.

実施例 10 ポリエステルイミド系水分散バインダーで前処理を施し
、再分散した鱗片状集成マイカおよびビニロン短繊維を
それぞれ65部、および20部を叩解度約30゜S.R
.のマニラ麻パルプ15部と共に混合し、抄紙機によつ
て抄造後、加圧加熱処理を行なつてバインダー含有率1
0%の集成マイカテープを作つた。
Example 10 65 parts and 20 parts of scaly laminated mica and vinylon staple fibers pretreated and redispersed with a polyesterimide-based water-dispersed binder, respectively, were mixed with a freeness of about 30°S. R
.. After mixing with 15 parts of Manila hemp pulp and making paper using a paper machine, the binder content is 1.
I made a 0% laminated mica tape.

実施例 11 鱗片状集成マイカ85部と芳香族ポリアミド系フィフリ
ル5部と芳香族ポリアミド繊維10部を混合し、抄造後
エポキシウレタン系水分散バインダーを均一に噴霧して
から加圧加熱処理を行なつて、バインダー含有率3.8
%の集成マイカテープを作つた。
Example 11 85 parts of scale-like aggregated mica, 5 parts of aromatic polyamide fifryl, and 10 parts of aromatic polyamide fiber were mixed, and after papermaking, an epoxy urethane water-dispersed binder was uniformly sprayed, and then pressure and heat treatment was performed. So, the binder content is 3.8
% laminated mica tape was made.

以上述べた実施例−3〜11によつてつくられた集成マ
イカテープを平角銅線に巻き付ける際のテーピング作業
性と、このテーピングした集成マイカテープ中にエポキ
シ樹脂を含浸させて作つた複合絶縁物の誘電正接とを表
−1にまとめて示す。
Taping workability when wrapping the laminated mica tapes produced in Examples 3 to 11 described above around rectangular copper wire, and composite insulators made by impregnating the taped laminated mica tapes with epoxy resin. Table 1 summarizes the dielectric loss tangent.

なお表−1中、作業性の欄のマイカ剥落性とはテーピン
グ時のマイカ片の落ち易さを、またマイカバサツキとは
コーナー音旧こおけるマイカのうき上りやササクレの程
度を示す。比較例 1 鱗片状集成マイカを抄紙機によつて抄造した後、約10
kg/Crff、約150℃で15〜30分加圧加熱処
理を行つて集成マイカ薄葉材料を作製した。
In Table 1, mica peeling property in the workability column refers to the ease with which mica pieces fall off during taping, and mica roughness refers to the degree of mica peeling and cracking at corner cracks. Comparative Example 1 After making scaly laminated mica using a paper machine, about 10
kg/Crff and pressurized and heated at about 150° C. for 15 to 30 minutes to produce a composite mica thin sheet material.

次いでこの薄葉材料にエポキシ系接着剤を有機溶媒に溶
解したバインダーを刷毛塗りし、厚さ0.05mmの絶
縁紙で裏貼りしてバインダー含有率約10%のマイカテ
ープを作つた。比較例 2 鱗片状集成マイカ70部と叩解度90゜S.R.の夕ラ
ットパルプ30部とを混合し、参考例−1と同様にして
エポキシ接着剤系バインダー含有率4.9%の集成マイ
カ薄葉材料を作製した。
Next, a binder prepared by dissolving an epoxy adhesive in an organic solvent was brushed onto this thin sheet material, and the material was backed with insulating paper having a thickness of 0.05 mm to produce a mica tape having a binder content of about 10%. Comparative Example 2 70 parts of scaly laminated mica and 90°S. R. A laminated mica thin sheet material having an epoxy adhesive binder content of 4.9% was prepared in the same manner as in Reference Example-1.

参考例 1 鱗片状集成マイカ98部と、太さ約15μ、長さ約10
mmのガラス細繊維2部とを混合し、水中で懸濁し、抄
紙機によつて抄造した後耐熱性の良いポリエステル系水
分散型バインダーを刷毛で一様に塗布した後、上記水分
散バインダーが劣化しない程度の加圧加熱処理を行なつ
て、バインダー含有率4.5%の集成マイカ薄葉材料を
作製した。
Reference example 1 98 parts of scale-like laminated mica, thickness of about 15μ, length of about 10
After mixing with 2 parts of glass fine fibers of 1.5 mm in diameter and suspending them in water and making paper using a paper machine, a heat-resistant polyester water-dispersible binder was uniformly applied with a brush, and then the water-dispersible binder was A laminated mica thin sheet material having a binder content of 4.5% was produced by performing pressure and heat treatment to a degree that did not cause deterioration.

参考例 2鱗片状集成マイカ40部と、ガラス細繊維(
太さ約20μ、長さ約8mm)60部を混合し、参考例
−1と同様にして抄造後、ポリエステルイミド系水分散
ワニスを一様に噴霧し、加圧加熱処理を行なつて集成マ
イカ薄葉材料を作製した。
Reference example 2 40 parts of scale-like laminated mica and fine glass fiber (
After mixing 60 parts of (approximately 20μ in thickness and approximately 8mm in length) and forming the paper in the same manner as in Reference Example-1, a polyesterimide-based water-dispersed varnish was uniformly sprayed, and a pressure and heat treatment was performed to form a composite mica. A thin leaf material was prepared.

参考例 3 鱗片状集成マイカ75部とガラス細繊維(太さ約30μ
、長さ約35mm)25部とを混合し、参考例−1と同
様にして集成マイカ薄葉材料を作製したが、ガラス細繊
維が均一に分散せず、一様なマイカテープは得られなか
つた。
Reference example 3 75 parts of scale-like laminated mica and fine glass fibers (thickness approx. 30 μm)
, approximately 35 mm in length) to produce a composite mica thin film material in the same manner as in Reference Example 1, but the glass fine fibers were not uniformly dispersed and a uniform mica tape could not be obtained. .

上記比較例及び参考例によつて得られた試料の特性をま
とめて表−2に示す。
Table 2 summarizes the characteristics of the samples obtained in the above comparative examples and reference examples.

以下に繊維状体として、ガラス繊維を用いる場合の実施
例を挙げ、上述の比較例および参考例と比較して説明す
る。
Examples in which glass fibers are used as the fibrous body are given below and explained in comparison with the above-mentioned comparative examples and reference examples.

実施例 12 鱗片状集成マイカ80部と、太さ約3μ、長さ約.6m
mのガラス繊維20部とを混合し、水中に懸濁して抄紙
機によつて抄造した後、エポキシ変性フエノール系水分
散型バインダーを噴霧機で一様に噴き付け、圧力約10
kg/Cmt、温度約150℃で15〜30分間加圧、
加熱処理を行なつて、バインダー含有率.4.2%の集
成マイカ薄葉材料を作成した。
Example 12 80 parts of scale-like laminated mica, about 3 μm in thickness and about 3.5 μm in length. 6m
After mixing with 20 parts of glass fiber of 500 m and suspending it in water and making paper using a paper machine, an epoxy-modified phenolic water-dispersible binder was uniformly sprayed with a sprayer at a pressure of about 10 m.
kg/Cmt, pressurized at a temperature of approximately 150°C for 15 to 30 minutes,
Heat treatment is performed to reduce the binder content. A 4.2% laminated mica foil material was prepared.

なおこの抄造および加圧、加熱処理は連続的に行なうこ
とも可能であり、回転熱ローラー等で一様に加圧加熱す
ることも可能である。加圧加熱は製品の厚みや抄造速度
、脱水の難易等を勘案して適宜選定−して良いが、実施
例では5kg/Cnf〜20kg/−の範囲を、また加
熱温度も製品の厚み、脱水、乾燥の難易、バインダーお
よび有機溶媒の種類、抄造速度等を勘案して適宜選択し
て良いが、本実施例では約100℃〜350℃を用いた
。なお加熱に際しては使用している耐熱性有機質バイン
ダーを劣化分解させぬよう、温度および抄造速度を調節
する必要がある。以上のようにして作製した薄葉材料を
平角銅線にテーピングし、エポキシ樹脂を含浸したとこ
ろ、テーピングに際してマイカ片の脱落が非常に小さく
、またコーナー部におけるマイカのバサツキやササクレ
等が殆んどなく、かつテープのベタツキもなく、テーピ
ングの作業性は比較例−1,2で作製したものに比べて
極めて優れており、またレジンの含浸性も非常に優れて
いた。
Note that this paper-making, pressurization, and heat treatment can be performed continuously, and it is also possible to uniformly press and heat with a rotating heat roller or the like. The pressure and heating may be selected as appropriate, taking into account the thickness of the product, the papermaking speed, the difficulty of dewatering, etc., but in the examples, the range of 5 kg/Cnf to 20 kg/- is used, and the heating temperature also depends on the thickness of the product, the dewatering process, etc. may be selected appropriately taking into account the difficulty of drying, the type of binder and organic solvent, the papermaking speed, etc., but in this example, about 100°C to 350°C was used. In addition, during heating, it is necessary to adjust the temperature and papermaking speed so as not to deteriorate and decompose the heat-resistant organic binder used. When the thin sheet material produced as described above was taped to a rectangular copper wire and impregnated with epoxy resin, very little mica pieces fell off during taping, and there was almost no unevenness or cracking of the mica at the corners. Moreover, the tape was not sticky, and the workability of taping was extremely superior to that produced in Comparative Examples 1 and 2, and the impregnating property with resin was also extremely excellent.

さらにこのエポキシ樹脂を含浸させて作つた複合絶縁物
のガラス転移温度を直読式粘弾性スペクトロメータ一で
測定したところ145℃で、比較例−1,2のそれに比
べて著るしく高く、ガラス細繊維の使用と、バインダ使
用量の減少とによつて、マイカ複合絶縁物の耐熱性が著
るしく向上したことを示している。またバインダー使用
量が従来のマイカテープより少ないにもかかわらず、引
張強度は4.7kg/Mm”と絶縁紙をバツキング(裏
貼)した比較例−1のそれと比べて殆んど遜色のないも
のであり、他の補強材のバツキングなしで十分使用に耐
え得るものである。実施例 13 鱗片状マイカ95部をガラス繊維(太さ約0.5μ、長
さ約15mm)5部と共に混合し、水中で懸濁し、この
懸濁液中に変性エポキシ系水分散型バインダーを添加後
、実施例−12と同様にしてバインダー含有率8%の集
成マイカ薄葉材料を作製した。
Furthermore, when the glass transition temperature of the composite insulator made by impregnating this epoxy resin was measured with a direct reading viscoelastic spectrometer, it was 145°C, which was significantly higher than that of Comparative Examples 1 and 2. It is shown that the heat resistance of the mica composite insulation is significantly improved by using fibers and reducing the amount of binder used. In addition, although the amount of binder used is less than that of conventional mica tape, the tensile strength is 4.7 kg/Mm'', which is almost comparable to that of Comparative Example-1, which was backed with insulating paper. , and can be sufficiently used without buffing of other reinforcing materials.Example 13 95 parts of scaly mica were mixed with 5 parts of glass fiber (approximately 0.5 μm in thickness and approximately 15 mm in length), After suspending in water and adding a modified epoxy water-dispersible binder to this suspension, a laminated mica thin sheet material having a binder content of 8% was produced in the same manner as in Example-12.

この薄用材料の引張強度は約4.5kg/Mm”であり
、絶縁紙をバツキングした比較例−1のそれよりわずか
に劣るが、マイカテープのみで使用されるパルプを混入
した比較例−2に比べるとはるかにすぐれていた。また
破断時の伸びは約1.5%であり、これも比較例−2よ
りすぐれており、このことはこの薄葉材料をマイカテー
プとして使用する際、従来のものより伸びやすく遥かに
テーピングしやすいことを示している。ここで作製した
集成マイカ薄葉材料を実施例−12と同様にしてエポキ
シ系樹脂を含浸させた複合絶縁物の常温におけるTan
δの電圧特性を測定したところ、6kv/Mmの交流を
印加した時の誘電正接Tanδ (6kv/Mm)は1
.08%であり、0.5kv/Mmの電圧の場合のTa
nδ (0.5kv/Mm)は0.59%であつた。
The tensile strength of this thin material is approximately 4.5 kg/Mm'', which is slightly inferior to that of Comparative Example-1, which was backed with insulating paper, but Comparative Example-2, which contained pulp used only in mica tape. Furthermore, the elongation at break was approximately 1.5%, which was also superior to Comparative Example 2, which means that when using this thin sheet material as a mica tape, it It shows that it is more stretchable and much easier to tape.The composite insulator made by impregnating the laminated mica thin sheet material prepared here with epoxy resin in the same manner as in Example 12 has a tan resistance at room temperature.
When the voltage characteristics of δ were measured, the dielectric loss tangent Tanδ (6kv/Mm) was 1 when 6kv/Mm alternating current was applied.
.. 08% and Ta at a voltage of 0.5kv/Mm
nδ (0.5kv/Mm) was 0.59%.

従つてTanδ (6kv/Mm)−Tanδ (イ)
.5kv/Mm)0.49%であり、この値は比較例−
1のそれに比べると非常に低く、この薄葉材料は従来の
集成マイカ薄葉材料よりもレジンの含浸性が著るしくす
ぐれていることがわかる。この誘電正接TanΔHの値
はタラフトパルプを混入した比較例−2のそれとほぼ同
程度であるが、引張強度や伸び、全体としての含浸性お
よびテーピング時の作業性等の点で本実施例のマイカテ
ープが非常にすぐれてい,る。さらにこのエポキシ樹脂
を含浸させて作つた複合絶縁物のガラス転移温度を実施
例−12と同様にして測定したところ147℃であつた
。この値は比較例−1および2のそれに比べて著るしく
高いものであり、ガラス繊維を用いることによつて耐熱
性が著るしく向上することを示している。また機械的強
度はマイカテープに絶縁紙をバツキングしたもの(比較
例−1)にはやや劣るが、マイカテープ単独として使用
されるパルプ補強マイカテープ(比較例−2)よりはる
かに強い強度を有する事から、裏貼りなしで使用に共す
ることができ、従つてマイカテープとしての価格も従来
のものより非常に安価とすることができる。実施例 1
4 鱗片状集成マイカ75部をガラス繊維(太さ約8μ、長
さ約12mm)25部とを混合し、実施例−12と同様
にして抄造後ポリエステルアミド系水分散バインダーを
ブラシで均一に塗布して加圧加熱処理を行なつてバイン
ダー含有率2.6%の薄葉材料を作製した。
Therefore, Tanδ (6kv/Mm) − Tanδ (a)
.. 5kv/Mm) 0.49%, and this value is -
It is very low compared to that of No. 1, and it can be seen that this thin sheet material has significantly better resin impregnation than the conventional laminated mica thin sheet material. The value of the dielectric loss tangent TanΔH is almost the same as that of Comparative Example-2 in which tallaf pulp was mixed. is very good. Further, the glass transition temperature of the composite insulator impregnated with this epoxy resin was measured in the same manner as in Example 12, and found to be 147°C. This value is significantly higher than that of Comparative Examples 1 and 2, indicating that heat resistance is significantly improved by using glass fiber. In addition, the mechanical strength is slightly inferior to that of mica tape backed with insulating paper (Comparative Example-1), but it is much stronger than the pulp-reinforced mica tape used alone (Comparative Example-2). Therefore, it can be used without backing, and the price of the mica tape can therefore be much lower than conventional ones. Example 1
4 Mix 75 parts of scale-like laminated mica with 25 parts of glass fiber (approximately 8 μm in thickness and approximately 12 mm in length), form the paper in the same manner as in Example 12, and then uniformly apply a polyesteramide water-dispersible binder with a brush. A pressure and heat treatment was performed to produce a thin sheet material having a binder content of 2.6%.

このマイカテープの引張強度は4.3kg/Mm2と非
常に良好であり、またレジンの含浸性も極めて良好であ
つた。実施例 15 鱗片状集成マイカ60部をガラス繊維(太さ約20μ、
長さ約8mm)20部と、ポリエステル系水分散バイン
ダーで前処理行なつた後、粉砕法等によつて再分散した
ガラス細繊維(太さ約3μ、長さ約6mm)20部とを
混合し、実施例−12と同様にして抄造後加圧加熱処理
を行なつて、バインダー含有率1.5%の集成マイカ薄
葉材料を作製した。
The tensile strength of this mica tape was 4.3 kg/Mm2, which was very good, and the resin impregnation property was also very good. Example 15 60 parts of scale-like laminated mica was mixed with glass fiber (approximately 20μ thick,
Mix 20 parts of fine glass fibers (approximately 3μ in thickness and approximately 6mm in length) that have been pretreated with a polyester water-dispersed binder and then redispersed by a crushing method etc. After papermaking, pressurization and heat treatment were performed in the same manner as in Example 12 to produce a laminated mica thin sheet material with a binder content of 1.5%.

実施例 16鱗片状集成マイカ50部をガラス繊維(太
さ約8μ、長さ約12mm)20部と、芳香族ポリアミ
ド系水分散型バインダーで前処理を行なつて粉砕等の方
法で再分散した集成マイカ30部とを混合し、実施例−
12と同様にして抄造後加圧加熱処理を行なつて、バイ
ンダー含有率3.5%の集成マイカ薄葉材料を作製した
Example 16 50 parts of scale-like aggregated mica was pretreated with 20 parts of glass fiber (approximately 8 μm in thickness, approximately 12 mm in length) and an aromatic polyamide water-dispersible binder, and then redispersed by a method such as pulverization. Example-
After papermaking, pressurization and heat treatment were performed in the same manner as in No. 12 to produce a laminated mica thin sheet material having a binder content of 3.5%.

実施例 17 鱗片状集成マイカ90部とガラス繊維(太さ約25μ、
長さ約15mm)10部とを混合し、実施例−12と同
様にして抄造後、ポリエステルイミド系水分散型バイン
ダーを均一に噴霧してから加圧加熱処理を行なつて、バ
インダー含有率6.3%の集成マイ力薄葉材料を作製し
た。
Example 17 90 parts of scaly laminated mica and glass fiber (approximately 25μ thick,
After papermaking in the same manner as in Example 12, the polyesterimide water-dispersible binder was uniformly sprayed and then subjected to pressure and heat treatment to obtain a binder content of 6. .3% laminated fiber material was prepared.

実施例 18 鱗片状集成マイカ70部と、ポリアクリロニトリル系水
分散型バインダーで前処理を行ない、再分散したガラス
繊維(太さ約30μ、長さ約5mm)30部とを混合し
、実施例−12と同様にして抄造後、加圧加熱処理を行
なつて、バインダー含有率1.9%の集成マイカ薄葉材
料を作製した。
Example 18 70 parts of scale-like aggregated mica and 30 parts of glass fibers (approximately 30 μm in thickness and approximately 5 mm in length) that had been pretreated and redispersed with a polyacrylonitrile-based water-dispersible binder were mixed to produce Example- After papermaking in the same manner as in No. 12, a pressure and heat treatment was performed to produce a laminated mica thin sheet material with a binder content of 1.9%.

実施例 19 鱗片状集成マイカ65部とガラス細繊維(太さ約3μ、
長さ6mm)35部を混合し、実施例−12と同様にし
て抄造後、目の細い金網でおさえて、シリコン変性フエ
ノール系水分散型バインダー中に静かに浸漬した後、加
圧加熱処理を行なつてバインダー含有率4.8%の集成
マイカ薄葉材料を作製した。
Example 19 65 parts of scale-like laminated mica and fine glass fibers (thickness: about 3μ,
35 parts of the paper (length: 6 mm) were mixed and formed into a paper in the same manner as in Example 12. The paper was then covered with a fine wire mesh and gently immersed in a silicone-modified phenolic water-dispersed binder, followed by pressure and heat treatment. As a result, a laminated mica thin film material having a binder content of 4.8% was prepared.

以上説明した実施例12〜19で作製した集成マイ力薄
葉材料の引張強さと破断時の伸び、平角銅線に巻き付け
る際のテーピング作業性、このテーピングしたマイカテ
ープ中にエポキシ樹脂を含浸させて作つた複合絶縁物の
誘電正接TanΔHおよびそのガラス転移温度を表−2
に示す。
The tensile strength and elongation at break of the laminated mica tape produced in Examples 12 to 19 described above, the taping workability when wrapping it around a rectangular copper wire, and the fabrication by impregnating the taped mica tape with epoxy resin. Table 2 shows the dielectric loss tangent TanΔH of the ivy composite insulator and its glass transition temperature.
Shown below.

Claims (1)

【特許請求の範囲】 1 集成マイカと繊維状体とを水分散型樹脂を用いて結
合してなる、抄造された集成マイカ薄葉材料。 2 集成マイカ97〜50重量部に対し、繊維状体を3
〜50重量都合み、かつ全重量の0.5〜15重量%の
水分散型樹脂を含むようにした特許請求の範囲第1項記
載の集成マイカ薄葉材料。 3 繊維状体として、有機質の繊維状体を用いるように
した特許請求の範囲第1項または第2項のいずれかに記
載の集成マイカ薄葉材料。 4 有機質の繊維状体として、パルプを用いるようにし
た特許請求の範囲第3項記載の集成マイカ薄葉材料。 5 有機質の繊維状体として、フィブリル化した繊維を
用いるようにした特許請求の範囲第3項記載の集成マイ
カ薄葉材料。 6 繊維状体として、無機質繊維を用いるようにした特
許請求の範囲第1項または第2項のいずれかに記載の集
成マイカ薄葉材料。 7 無機質繊維として、ガラス繊維を用いるようにした
特許請求の範囲第6項記載の集成マイカ薄葉材料。 8 ガラス繊維として、繊維太さ0.5〜50μ、繊維
長さ0.5〜30mmのガラス紐繊維を用いるようにし
た特許請求の範囲第7項記載の集成マイカ薄葉材料。
[Scope of Claims] 1. A laminated mica thin sheet material produced by bonding a laminated mica and a fibrous body using a water-dispersible resin. 2 97 to 50 parts by weight of aggregated mica to 3 parts by weight of fibrous material
The laminated mica thin film material according to claim 1, which contains a water-dispersible resin of 0.5 to 15% by weight based on the total weight. 3. The laminated mica thin sheet material according to claim 1 or 2, wherein an organic fibrous material is used as the fibrous material. 4. The laminated mica thin sheet material according to claim 3, wherein pulp is used as the organic fibrous material. 5. The laminated mica thin sheet material according to claim 3, wherein fibrillated fibers are used as the organic fibrous material. 6. The laminated mica thin sheet material according to claim 1 or 2, wherein inorganic fibers are used as the fibrous bodies. 7. The laminated mica thin film material according to claim 6, wherein glass fiber is used as the inorganic fiber. 8. The laminated mica thin sheet material according to claim 7, wherein glass string fibers having a fiber thickness of 0.5 to 50 μm and a fiber length of 0.5 to 30 mm are used as the glass fibers.
JP15046276A 1976-12-14 1976-12-14 Laminated mica thin leaf material Expired JPS5948481B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15046276A JPS5948481B2 (en) 1976-12-14 1976-12-14 Laminated mica thin leaf material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15046276A JPS5948481B2 (en) 1976-12-14 1976-12-14 Laminated mica thin leaf material

Publications (2)

Publication Number Publication Date
JPS5374300A JPS5374300A (en) 1978-07-01
JPS5948481B2 true JPS5948481B2 (en) 1984-11-27

Family

ID=15497442

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15046276A Expired JPS5948481B2 (en) 1976-12-14 1976-12-14 Laminated mica thin leaf material

Country Status (1)

Country Link
JP (1) JPS5948481B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0996131A1 (en) 1998-10-16 2000-04-26 ISOVOLTAÖsterreichische IsolierstoffwerkeAktiengesellschaft Process for manufacturing mica-containing insulating tapes and use thereof

Also Published As

Publication number Publication date
JPS5374300A (en) 1978-07-01

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