JPS5935776B2 - extrusion molding machine - Google Patents
extrusion molding machineInfo
- Publication number
- JPS5935776B2 JPS5935776B2 JP55148613A JP14861380A JPS5935776B2 JP S5935776 B2 JPS5935776 B2 JP S5935776B2 JP 55148613 A JP55148613 A JP 55148613A JP 14861380 A JP14861380 A JP 14861380A JP S5935776 B2 JPS5935776 B2 JP S5935776B2
- Authority
- JP
- Japan
- Prior art keywords
- screw
- cooling
- molding machine
- extrusion molding
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/51—Screws with internal flow passages, e.g. for molten material
- B29C48/515—Screws with internal flow passages, e.g. for molten material for auxiliary fluids, e.g. foaming agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/397—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using a single screw
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/84—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders by heating or cooling the feeding screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/80—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
- B29C48/84—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders by heating or cooling the feeding screws
- B29C48/85—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/875—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling for achieving a non-uniform temperature distribution, e.g. using barrels having both cooling and heating zones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
【発明の詳細な説明】
本発明は、熱可塑性樹脂のスクリュー型押出成形機、殊
にそのスクリュー冷却に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a screw-type extrusion molding machine for thermoplastic resins, and in particular to screw cooling thereof.
一般にスクリュー冷却は、スクリュー内部にセンター軸
を中心に中空部を設けその中に2重管を通し、水または
油類等の冷却媒体を2重管の内管から外管へ温調循環さ
せることによって行なわれる。In general, screw cooling involves creating a hollow space inside the screw around the center shaft, passing a double pipe through it, and circulating a cooling medium such as water or oil from the inner pipe to the outer pipe for temperature control. It is carried out by
従来、スクリュー冷却は、主としてフローマーク対策を
目的になされており、第1図に示すように、スクリュー
1のフィード部のみを冷却するように内管2および外管
3からなる2重管を挿入したもの、第3図に示すように
スクリュー1の先端まで2管重管を挿入しスクリュー1
の先端部まで冷却するという形式が殆んどである。Conventionally, screw cooling was mainly done to prevent flow marks, and as shown in Fig. 1, a double tube consisting of an inner tube 2 and an outer tube 3 was inserted to cool only the feed section of the screw 1. Then, as shown in Figure 3, insert two double tubes up to the tip of screw 1, and then screw screw 1.
In most cases, cooling is applied to the tip of the tube.
しかし、スクリューのフィード部のみを冷却する場合は
、浅溝効果による混線効果の向上を図れるものの、一般
に吐出量の減少を来たし、サージングを併発する場合が
多い。However, when only the feed section of the screw is cooled, although the crosstalk effect due to the shallow groove effect can be improved, the discharge amount generally decreases and surging often occurs.
また、スクリューの先端部まで冷却する場合は、スクリ
ュー先端部分における原料樹脂の練り過ぎを防止するの
で、フィード部のみを冷却する場合よりフローマーク減
少には効果があるが、冷却装置の構造上フィード部も冷
却することになるめで、吐出量の減少およびサージング
を併発する場合が多かった。In addition, when cooling to the tip of the screw, it prevents over-kneading of the raw material resin at the tip of the screw, which is more effective in reducing flow marks than when cooling only the feed section, but due to the structure of the cooling device, This also resulted in a reduction in discharge volume and surging.
本発明は押出性を損なわずに冷却の必要な部分のみのス
クリュー冷却を行なうことを目的とするものである。The object of the present invention is to perform screw cooling of only the portions that require cooling without impairing extrudability.
更に、本発明は従来のスクリュー冷却の主目的であるフ
ローマーク対策だけでなく、スクリューへの樹脂巻き付
き等により起こる長期滞流により発生する樹脂の熱劣化
防止を目的とするものである。Furthermore, the present invention aims not only at countering flow marks, which is the main purpose of conventional screw cooling, but also at preventing thermal deterioration of the resin caused by long-term stagnation caused by resin wrapping around the screw.
この目的を達成するために、本発明では、第3図、第4
図に示すように、冷却媒体を供給する内管2と冷却媒体
を返送する外管3からなる2重管をスクリュ−1内部の
中空部に挿入してなり、スクリュー1の冷却を必要とす
る部位においてのみ外管3に膨出部4を形成し、スクリ
ュー1の内壁に接する程度にまでしたものである。In order to achieve this objective, the present invention uses FIGS. 3 and 4.
As shown in the figure, a double tube consisting of an inner tube 2 for supplying a cooling medium and an outer tube 3 for returning the cooling medium is inserted into a hollow part inside the screw 1, and the screw 1 needs to be cooled. A bulging portion 4 is formed in the outer tube 3 only at that portion, and extends to the extent that it comes into contact with the inner wall of the screw 1.
外管3の他の部位の径は小さく、スクリュー1の内壁と
の間には断熱材が介在させられる。The diameter of other parts of the outer tube 3 is small, and a heat insulating material is interposed between the outer tube 3 and the inner wall of the screw 1.
ここで断熱材とは、3点サポート5或はリングサポート
によってスクリュー1の内壁と外管3との間に空気層を
介在させるものであってもよいし、ガラスウール等を介
在させるものであってもよい。Here, the heat insulating material may be one in which an air layer is interposed between the inner wall of the screw 1 and the outer tube 3 using a three-point support 5 or a ring support, or one in which glass wool or the like is interposed. You can.
また、内管2と外管3との間には3点サポート6或は穴
あきリングサポートが介在させられる。Further, a three-point support 6 or a perforated ring support is interposed between the inner tube 2 and the outer tube 3.
次に本発明の詳細な説明する。Next, the present invention will be explained in detail.
ゴム含有量20重量%以上のABC樹脂を120ψのシ
リンダー内径を有する単軸ベント型押出機で押出す場合
、スクリュー諸元にも依るが、通常樹脂温度は230±
20℃となる。When extruding ABC resin with a rubber content of 20% by weight or more using a single-screw vent type extruder with a cylinder inner diameter of 120ψ, the resin temperature is usually 230±, although it depends on the screw specifications.
It becomes 20℃.
ベント型のスクリューでは、ベント部での溶融樹脂の搬
送は圧力搬送に依らず、フライトによるスクリューコン
ベアの働きに依存するので、上述の樹脂温度ではベント
部分でABS樹脂の長期(10時間以上)滞留により劣
化が起こり、押出された製品中に樹脂劣化異物が発生し
そのために不良となっていた。In a vent type screw, the conveyance of molten resin at the vent part does not depend on pressure conveyance, but depends on the function of the screw conveyor by flight, so at the resin temperature mentioned above, ABS resin remains in the vent part for a long period of time (10 hours or more). This caused deterioration, and resin deterioration foreign matter was generated in the extruded product, resulting in a defective product.
そこで、第3図および第4図において説明した装置でベ
ント部のみ冷却できるよう2重管の外管を膨出させた。Therefore, the outer tube of the double tube was bulged so that only the vent portion could be cooled using the apparatus described in FIGS. 3 and 4.
これによって、500時間以上押出機を連続運転しても
樹脂滞留劣化異物は発生しなかった。As a result, even when the extruder was operated continuously for more than 500 hours, no resin-retaining and deteriorating foreign matter was generated.
また、この時の樹脂温度は230℃であったが、スクリ
ュー冷却による樹脂温度の変化は認められず、サージン
グ、脱気不足等の不良現像も皆無であった。Further, although the resin temperature at this time was 230° C., no change in resin temperature due to screw cooling was observed, and there were no developing defects such as surging or insufficient deaeration.
尚、使用した冷却媒体は水道水であり、入口側水温15
℃、出口側水温40℃、水量37/騙であった。The cooling medium used was tap water, and the water temperature on the inlet side was 15.
℃, the water temperature on the outlet side was 40℃, and the water amount was 37/death.
上述の如く、本発明は、熱可塑性樹脂の押出成形機にお
けるスクリュー冷却を所望の部分についてのみ可能なら
しめるものである。As described above, the present invention enables screw cooling of only desired portions in a thermoplastic resin extrusion molding machine.
また、スクリューをシリンダーバレルより抜き取ること
なく2重管の交換だけで冷却部分の変更が可能であり、
樹脂或いはグレードの切替による冷却部分の変更が押出
機を一旦停止させるだけで出来る。In addition, the cooling part can be changed simply by replacing the double pipe without removing the screw from the cylinder barrel.
Changing the cooling section by changing the resin or grade can be done by simply stopping the extruder.
更に、冷却部分はスクリュー全長に対し所望の長さ及び
位置に設定できるので、スクリューを冷却したことによ
る押出上の不具合は発生しにくい等本発明の工業的価値
は極めて大なるものである。Furthermore, since the cooling portion can be set at a desired length and position with respect to the entire length of the screw, problems in extrusion due to cooling the screw are less likely to occur, and the industrial value of the present invention is extremely great.
図面の簡単な説明。A brief description of the drawing.
第1図および第2図は従来の押出成形機におけるスクリ
ューの平面図、第3図は本発明におけるスクリューの断
面図、第4図は第3図のA −A’線に沿う断面図であ
る。1 and 2 are plan views of the screw in a conventional extrusion molding machine, FIG. 3 is a sectional view of the screw in the present invention, and FIG. 4 is a sectional view taken along line A-A' in FIG. 3. .
1はスクリュー、2は内管、3は外管、4は膨。1 is the screw, 2 is the inner tube, 3 is the outer tube, and 4 is the expansion.
張部、5は3点サポート。Haribe, 5 supports 3 points.
Claims (1)
からなり両者をスクリュー先端或は中間で連通させた2
重管をスクリュー内部の中空部に挿入し、スクリュー内
壁と前記外管との間には断熱材を介在させスクリュー冷
却を要する部分において前記外管をスクリュー内壁に接
する程度まで膨出させた冷却装置を備えた押出成形機。1 Consisting of an inner tube that supplies the cooling medium and an outer tube that returns the cooling medium, both are connected at the tip of the screw or in the middle 2
A cooling device in which a heavy pipe is inserted into a hollow part inside the screw, a heat insulating material is interposed between the inner wall of the screw and the outer pipe, and the outer pipe is expanded to the extent that it comes into contact with the inner wall of the screw in the part where screw cooling is required. Extrusion molding machine equipped with
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP55148613A JPS5935776B2 (en) | 1980-10-23 | 1980-10-23 | extrusion molding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP55148613A JPS5935776B2 (en) | 1980-10-23 | 1980-10-23 | extrusion molding machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5772838A JPS5772838A (en) | 1982-05-07 |
JPS5935776B2 true JPS5935776B2 (en) | 1984-08-30 |
Family
ID=15456692
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP55148613A Expired JPS5935776B2 (en) | 1980-10-23 | 1980-10-23 | extrusion molding machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5935776B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5273356A (en) * | 1991-06-07 | 1993-12-28 | Farrel Corporation | Rotor zone cooling method and apparatus for rotors in continuous mixers of plastic materials |
US5180225A (en) * | 1991-06-07 | 1993-01-19 | Farrel Corporation | Rotor zone cooling apparatus for rotors in continuous mixers of plastic materials |
JP2013220595A (en) * | 2012-04-17 | 2013-10-28 | Kurimoto Ltd | Heat treatment apparatus |
JP6446310B2 (en) * | 2014-04-10 | 2018-12-26 | 東芝機械株式会社 | Screw for extruder, extruder and extrusion method |
-
1980
- 1980-10-23 JP JP55148613A patent/JPS5935776B2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS5772838A (en) | 1982-05-07 |
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