JPS59202148A - Evacuating device for die - Google Patents

Evacuating device for die

Info

Publication number
JPS59202148A
JPS59202148A JP58071958A JP7195883A JPS59202148A JP S59202148 A JPS59202148 A JP S59202148A JP 58071958 A JP58071958 A JP 58071958A JP 7195883 A JP7195883 A JP 7195883A JP S59202148 A JPS59202148 A JP S59202148A
Authority
JP
Japan
Prior art keywords
molten metal
cavity
exhaust
valve
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP58071958A
Other languages
Japanese (ja)
Inventor
Noriyuki Motomura
本村 則行
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shibaura Machine Co Ltd
Original Assignee
Toshiba Machine Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Machine Co Ltd filed Critical Toshiba Machine Co Ltd
Priority to JP58071958A priority Critical patent/JPS59202148A/en
Publication of JPS59202148A publication Critical patent/JPS59202148A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/14Machines with evacuated die cavity
    • B22D17/145Venting means therefor

Abstract

PURPOSE:To rise a valve head part which closes an evacuating passage by a static pressure to prevent the outflow of a molten metal by providing bypass passages communicating with an evacuating port to the evacuating passage for the molten metal in a cavity in such a way as to generate pressure head on the valve head part. CONSTITUTION:After the inside of a cavity 10 is forcibly evacuated, a molten metal is charged thereon. If the inertial force of the molten metal is small, the molten metal filled in the cavity is filled in bypass passages 14, 16 without lifting a valve head part 28 even if the molten metal contacts the part 28. The pressure head H is thus generated on the valve head part 28 of a stopper 24. The static pressure by the head H rises the stopper 24 by overcoming the own weight of the stopper 24 and the elastic force of a spring 25 then the part 28 closes an evacuating port 30 to shut off an evacuating passage 12 and the assages 14, 16 from the outside thereby preventing the outflow of the molten metal to the outside of the die.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明に、ダイカストマシンの金型排気gmtに係り
、特に溶湯の流入速度に応じて可調整に排気通路からの
溶湯の流出ケ防止得るようにした金型排気装r1tVc
関するものである。
[Detailed Description of the Invention] [Field of Industrial Application] This invention relates to the mold exhaust gmt of a die-casting machine, and in particular, a method for preventing outflow of molten metal from an exhaust passage that can be adjusted according to the inflow speed of molten metal. Mold exhaust system r1tVc
It is related to

〔従来技術〕[Prior art]

ダイカストマシンの金型装置においては、巣のない鋳造
製品を得るため、キャビティを形成する移動金型または
固定金型の一部f前記キャビティと共にこの排気通路の
一部に開閉弁を設け、キャビティ内への溶湯の注入に先
立って前記排気通路からキャビティ内のガスを充分排気
し、その後キャピテイ内に注入される溶湯の慣性力によ
って、前記開閉弁全自動的に閉じて浴湯が外部へ流出し
ないように構成した金型排気装置が提案され実施されて
いる。
In the mold device of a die-casting machine, in order to obtain a cast product without cavities, an on-off valve is provided in a part of the movable mold or fixed mold that forms the cavity, and in a part of this exhaust passage as well as the cavity. Prior to injecting the molten metal into the cavity, the gas in the cavity is sufficiently exhausted from the exhaust passage, and then the on-off valve is fully automatically closed by the inertia of the molten metal injected into the cavity, so that the bath water does not flow out to the outside. A mold exhaust system configured as described above has been proposed and put into practice.

この種の金型排気装置として、例えば、第1図に示す構
成からなるものが知られている。すなわち、第1図にお
いて、参照符号10は固定金型まタハ移動金型の分割面
に形成されるキャビティ4示し、前記金型の一部にキャ
ビティ】0と連通する排気通路12が設けられている。
As this type of mold exhaust device, one having the configuration shown in FIG. 1, for example, is known. That is, in FIG. 1, reference numeral 10 indicates a cavity 4 formed in a dividing surface of a fixed mold or a movable mold, and an exhaust passage 12 communicating with the cavity 0 is provided in a part of the mold. There is.

この排気通路12には、金型の合せ面に沿って左右一対
のバイパス通路14.16が設けられ、これらの通路1
4.16は外部と連通する排気口18に連通している。
This exhaust passage 12 is provided with a pair of left and right bypass passages 14 and 16 along the mating surface of the mold, and these passages 1
4.16 communicates with an exhaust port 18 that communicates with the outside.

しかるに、前記排気通路】2の排気口18&C4jシリ
ンダ20が設けられ、このシリンダ20内r弁22?−
配設する。この弁22は、後端部c図において上方)v
rストッパ24を設けると共にこの後端部にばね26’
f−係合して弾力的に保持し、溶湯の注入前においては
弁頭部28が排気通路12を閉塞すると共にバイパス通
路14.16を排気口18と連通状態とするよう構成さ
れる。
However, the exhaust passage]2 exhaust port 18&C4j cylinder 20 is provided, and the cylinder 20 has an r valve 22? −
Arrange. This valve 22 is located at the rear end (upper part in figure c)
An r stopper 24 is provided and a spring 26' is provided at the rear end of the r stopper 24.
f-engaged and resiliently held such that the valve head 28 closes the exhaust passage 12 and places the bypass passage 14.16 in communication with the exhaust port 18 prior to injection of molten metal.

促って、このように構成された従来の金型排気*ih、
キャビティ1()内への浴湯の注入前において、シリン
ダ20の一側部に設けた排気口30より、バイパス通路
14.16’に介して連通するキャビティ10円のガス
が外部に設けた排気手段によって強制的に排気される。
As a result, the conventional mold exhaust configured in this way *ih,
Before pouring bath water into the cavity 1 ( ), the gas of 10 yen communicates with the cavity through the exhaust port 30 provided on one side of the cylinder 20 via the bypass passage 14. be forcibly evacuated by means.

一方、キャビティ10内へ溶湯が注入シれるrfAには
、浴湯がキャピテイ1()内に充満−れると、排気通路
12に侵入しこの通路12内′(]−直進するため、溶
湯は大きな慣性力を待って弁22の弁頭部28vc当接
する。
On the other hand, in the rfA where the molten metal is injected into the cavity 10, when the bath water fills the cavity 1(), it enters the exhaust passage 12 and goes straight inside this passage 12'(), so the molten metal has a large size. After waiting for the inertia force, the valve head 28vc of the valve 22 comes into contact.

この結果、弁22ばばね26の弾力に抗して図で上方に
移動し、弁頭部28がシリンダ20の開口部に当接して
排気口18ケ閉塞する。従って、この状態においては、
排気通路J2およびバイパス通路14.16が外部と遮
断されるため、溶湯の金型外への流出は防止される。な
お、弁22を収納するシリンダ20には、型開きに際し
て固化した溶湯と弁との切離(−を行うためにシリンダ
を移動し得る操作シリンダ32が適宜付設される。
As a result, the valve 22 moves upward in the figure against the elasticity of the spring 26, and the valve head 28 comes into contact with the opening of the cylinder 20, closing the 18 exhaust ports. Therefore, in this state,
Since the exhaust passage J2 and the bypass passages 14, 16 are shut off from the outside, the molten metal is prevented from flowing out of the mold. The cylinder 20 housing the valve 22 is appropriately provided with an operating cylinder 32 that can move the cylinder to separate the solidified molten metal from the valve when the mold is opened.

しかしながら、前述した従来の金型排気装置においては
、排気通路に対して設けた弁を溶湯の慣性力によって移
動させ、排気口の閉塞を行うよう構成したものであるた
め、例えばキャピテイ内への溶湯の注入速度が遅い場付
、浴湯に充分な慣性力全発生することができない。この
ため弁の閉塞動作が溶湯の進行速度エリも遅延してこの
間に溶湯の一部が排気口より外部へ流出してしまう難点
があった。
However, in the conventional mold exhaust device described above, the valve provided for the exhaust passage is moved by the inertia of the molten metal to close the exhaust port. If the injection speed is slow, sufficient inertial force cannot be generated in the bath water. For this reason, the closing operation of the valve delays the advancing speed of the molten metal, and a portion of the molten metal flows out from the exhaust port during this time.

そこで、本発明者に前述した従来の金型排気装置の問題
点を全て克服すべく種々検討を重ねた結果、キャビティ
内に設けた排気通路をストッパの弁頭部エリ十分高い位
置に保持してストッパの弁頭部からの水頭を大きくする
ことにより、溶湯の慣性力を発生させることが出来ず弁
の閉塞動作が溶湯の進行速度よりも遅延しても、静圧で
ストッパの弁頭部を上昇させて溶湯の流出を防止するこ
と全突き止めた。
Therefore, the inventor of the present invention conducted various studies in order to overcome all the problems of the conventional mold exhaust device mentioned above, and found that the exhaust passage provided in the cavity was maintained at a sufficiently high position near the valve head of the stopper. By increasing the head of water from the valve head of the stopper, even if the inertial force of the molten metal cannot be generated and the closing action of the valve is slower than the advancing speed of the molten metal, the static pressure will continue to close the valve head of the stopper. It has been determined that the molten metal can be prevented from flowing out by raising the molten metal.

〔発明の目的〕[Purpose of the invention]

金型のキャビティと連通ずるよう設けた排気通路の一部
に開閉弁を設けてなる金型排気装置において、溶湯の慣
性力が小さくてストッパが上昇しなくても静圧でストッ
パ全上昇させて浴湯の流出全防止する金型排気装置を提
供するにある。
In a mold exhaust system that has an on-off valve installed in a part of the exhaust passage that communicates with the mold cavity, even if the inertia of the molten metal is small and the stopper does not rise, the stopper can be fully raised by static pressure. An object of the present invention is to provide a mold exhaust device that completely prevents the leakage of bath water.

〔発明の安息〕[Rest of invention]

本発明においては、金型のキャビティト連通ずるバイパ
ス通路を備えた排気通路の一部に開閉弁を設けてなる金
型排気装置において、弁の排気口に連通するバイパス通
路を排気通路全閉塞する弁頭部よりも高い位置に設け、
静圧でストッパ奮上昇させつる圧力水頭を保つことを特
徴とする。
In the present invention, in a mold exhaust device including an on-off valve in a part of an exhaust passage having a bypass passage communicating with a mold cavity, the exhaust passage is completely closed off in the bypass passage communicating with the exhaust port of the valve. Located higher than the valve head,
It is characterized by the stopper being raised by static pressure to maintain the pressure head.

〔発明の実施例〕[Embodiments of the invention]

次に本発明に係る金型排気装置の実施例につき、添付図
面全参照しながら以下群aに説明する。第2図は本発明
の実施例を示す要部断面図で、図中5− 第1図と同一作用のものは同一符号で示して説明全省略
する。第2図においてバイパス通路14゜16は図f示
すように、弁頭部28よりも高い水頭Hを有するように
上昇式せて、弁頭部2RVr連通するようになっている
Next, embodiments of the mold exhaust system according to the present invention will be described in group a below with reference to all the attached drawings. FIG. 2 is a sectional view of a main part showing an embodiment of the present invention, and in the figure, parts 5-5 that have the same functions as those in FIG. In FIG. 2, the bypass passages 14 and 16 are elevated so as to have a higher water head H than the valve head 28, as shown in FIG.

かかる構成の本発明の金型排気装置の作用について説明
する。
The operation of the mold exhaust system of the present invention having such a configuration will be explained.

キャピテイ10内への溶湯の注入前において、シリンダ
20の一側部に設けた排気口30より、バイパス通路1
4.16?介して連通するキャビティ10内のガスが外
部に設けた排気手段Ifって強制的に排気される。キャ
ピテイ10内へ溶湯   □が注入される際には慣性力
の小さい浴湯がキャビティ10内に充満されると、排気
通路12Vc侵入し弁頭部28に当接する。この状態で
はスト・ソバ24の自重およびはね26の弾力は溶湯の
慣性力よりも大きいからストッパ24は上昇せず図の状
態にある。−万、排気通路12はバイパス通路14.1
6vc連通しているので、ストッパ24に当接した溶湯
は次第にバイパス通路14.16に6− 充満しはじめ図のようにストッパ24の弁頭部28Vr
対して例えば「HJなる圧力水頭を生じると、この圧力
水頭rHJ[なる静圧にストッパ24の自重およびばね
26の弾力に打ち勝ってストッパ24は上昇して弁頭部
28が排気口18ケ閉塞し、これFより排気通路12お
よびバイパス通路14.16が外部と遮断され溶湯の金
型外への流出が防止される。
Before injection of molten metal into the cavity 10, the bypass passage 1 is opened from the exhaust port 30 provided on one side of the cylinder 20.
4.16? The gas in the cavity 10, which is communicated through the cavity 10, is forcibly exhausted by an externally provided exhaust means If. When the molten metal □ is injected into the cavity 10, when the cavity 10 is filled with bath water having a small inertial force, it enters the exhaust passage 12Vc and comes into contact with the valve head 28. In this state, the weight of the stopper 24 and the elasticity of the spring 26 are greater than the inertia of the molten metal, so the stopper 24 does not rise and remains in the state shown in the figure. - 10,000, exhaust passage 12 is bypass passage 14.1
6vc is in communication, the molten metal that has come into contact with the stopper 24 gradually begins to fill the bypass passage 14.16, and as shown in the figure, the valve head 28Vr of the stopper 24
For example, when a pressure head of HJ is generated, the static pressure of this pressure head rHJ overcomes the weight of the stopper 24 and the elasticity of the spring 26, causing the stopper 24 to rise and the valve head 28 to close the 18 exhaust ports. With this F, the exhaust passage 12 and the bypass passages 14, 16 are shut off from the outside, and molten metal is prevented from flowing out of the mold.

〔発明の効果〕〔Effect of the invention〕

前述したところから明らかなようπ本発明によれば溶湯
の慣性力と弁の閉塞保持圧力との関係により弁の移@を
何つものであり、この場付、弁の閉塞保持圧力に排気通
路[連なるバイパス通路によって生じる水頭によって保
つことができるので、金型のキャビティ内[L−ける浴
湯の注入速度が遅くても静圧て弁の閉塞ケ確実に行ない
、金型外への溶湯の流出防止全確実にできる。
As is clear from the foregoing, according to the present invention, the valve can be moved in several ways depending on the relationship between the inertia of the molten metal and the pressure to keep the valve closed. Since the water head created by the continuous bypass passage can maintain the static pressure inside the mold cavity, even if the injection speed of bath water is slow, the valve can be closed securely and the molten metal can flow out of the mold. Prevention is completely possible.

また本発明に金型キャピテイ内の排気血路の形状を工夫
することにより、排気弁の動作ケ確実にすることができ
る。
Furthermore, by devising the shape of the exhaust blood path within the mold cavity in the present invention, the operation of the exhaust valve can be ensured.

以上、本発明の好適な実施例について説明したが、本発
明の精神を逸脱しない範囲内において種々の設計変更を
な(−得ることは勿論である。
Although the preferred embodiments of the present invention have been described above, it goes without saying that various design changes can be made without departing from the spirit of the present invention.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来の金型排気装置の基本構成を示す要部断面
図、第2図は本発明に係る金型排気装置の一実施例を示
す要部断面説明図である。 10・・・キャビティ、12・・・排気通路、14.1
6・・・バイパス通路、18・・・排気口、20・・・
シリンダ、22・・弁、24・・・ストッパ、26・・
・ハネ、28・・・弁頭部、30・・・排気口、32・
・・操作シリンダ。 出願人  東芝機械株式会社 第1M 第2(¥I
FIG. 1 is a cross-sectional view of a main part showing the basic structure of a conventional mold exhaust system, and FIG. 2 is a cross-sectional explanatory view of a main part showing an embodiment of a mold exhaust system according to the present invention. 10... Cavity, 12... Exhaust passage, 14.1
6... Bypass passage, 18... Exhaust port, 20...
Cylinder, 22... Valve, 24... Stopper, 26...
・Spring, 28... Valve head, 30... Exhaust port, 32.
...Operation cylinder. Applicant: Toshiba Machine Co., Ltd. No. 1M No. 2 (¥I

Claims (1)

【特許請求の範囲】[Claims] 金型キャビティと連通するバイパス通路を備えた排気通
路を設け、この排気通路の一部に開閉弁分設けてなる金
型排気装置において、前記排気通路全閉塞する弁頭部に
対して圧力水頭生しさせるように@記聞閉弁の排気口[
連通する前記バイパス通路ケ高い位置に保持したことを
特徴とする金型排気装置。
In a mold exhaust system, an exhaust passage with a bypass passage communicating with a mold cavity is provided, and a part of this exhaust passage is provided with an on-off valve. Open the exhaust port of the closed valve [
A mold exhaust device characterized in that the communicating bypass passage is held at a high position.
JP58071958A 1983-04-22 1983-04-22 Evacuating device for die Pending JPS59202148A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58071958A JPS59202148A (en) 1983-04-22 1983-04-22 Evacuating device for die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58071958A JPS59202148A (en) 1983-04-22 1983-04-22 Evacuating device for die

Publications (1)

Publication Number Publication Date
JPS59202148A true JPS59202148A (en) 1984-11-15

Family

ID=13475491

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58071958A Pending JPS59202148A (en) 1983-04-22 1983-04-22 Evacuating device for die

Country Status (1)

Country Link
JP (1) JPS59202148A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013099756A (en) * 2011-11-07 2013-05-23 Direct 21 Corp Die casting system and die-casting manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013099756A (en) * 2011-11-07 2013-05-23 Direct 21 Corp Die casting system and die-casting manufacturing method

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