JPS59199186A - Solid phase joining device - Google Patents
Solid phase joining deviceInfo
- Publication number
- JPS59199186A JPS59199186A JP7292983A JP7292983A JPS59199186A JP S59199186 A JPS59199186 A JP S59199186A JP 7292983 A JP7292983 A JP 7292983A JP 7292983 A JP7292983 A JP 7292983A JP S59199186 A JPS59199186 A JP S59199186A
- Authority
- JP
- Japan
- Prior art keywords
- objects
- solid phase
- jig
- chucks
- chuck
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/02—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a press ; Diffusion bonding
- B23K20/028—Butt welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【発明の詳細な説明】 〔発明の技術分野〕 本発明は、長尺材の同相接合方法に関する。[Detailed description of the invention] [Technical field of invention] The present invention relates to a method for in-phase joining of elongated materials.
近時、長尺複合材の接合方法として、ろう付性。 Recently, brazing has become a popular method for joining long composite materials.
融接法、冷間圧接法が実用化されている。しかし、これ
らの接合方法は、複合材の個々の材料どうしを十分に接
合することはできず、かつ複合材の特性を損傷しがちで
ある。そこで、本出願人は、特願昭56−159836
号、「固相接合装置」において、上記問題を解決するこ
とのできる接合方法を開示した。すなわち、との固相接
合においては、接合する一対の被接合物の端部である接
合部近傍をチャックによシ挾持して接合部を突き合わせ
るとともに、接合部を変形拘束部で薇う。この変形拘束
部には、押し具を設けている。そうして、接合温度下に
おいて、上記チャックを介して上記一対の被接合物を軸
方向に沿った互に反対方向に加圧するとともに、上記押
し具により上記被接合物の軸方向に対して直角方向に加
圧するようにして、被接合物の接合部位の変形を防止し
接合するものである。Fusion welding and cold pressure welding have been put into practical use. However, these bonding methods do not adequately bond the individual materials of the composite together and tend to damage the properties of the composite. Therefore, the applicant filed the patent application No. 56-159836.
No. 1, "Solid phase bonding device", we disclosed a bonding method that can solve the above problems. That is, in solid-phase joining, the ends of the pair of objects to be welded near the joint are held by chucks, the joints are butted together, and the joint is restrained by the deformation restraining part. This deformation restraining portion is provided with a pusher. Then, at the bonding temperature, the pair of objects to be bonded is pressurized in opposite directions along the axial direction through the chuck, and at a right angle to the axial direction of the objects to be bonded by the pushing tool. By applying pressure in the direction, the parts to be joined are joined while preventing deformation of the parts to be joined.
ところが、この固相接合装置においては、被加1物の冷
却を空冷によって行っているので、作業能率がすこぶる
患いうえに、熱影響にょシ被加工物が軟化する領域が拡
大する不具合をもっている。However, in this solid phase welding apparatus, since the work piece is cooled by air cooling, the work efficiency suffers greatly and the area where the work piece softens due to the influence of heat increases.
本発明は、上記事情を勘案してなされたもので、固相接
合能率を向上させ、固相接合時の熱影響を小さくするこ
とのできる固相接合装置を提供することを目的とする。The present invention has been made in consideration of the above circumstances, and an object of the present invention is to provide a solid phase bonding apparatus that can improve solid phase bonding efficiency and reduce thermal effects during solid phase bonding.
一対の被接合物を保持し軸方向に圧力を加える第1.第
2のチャック及び被接合物の接合部を覆う分割可能な変
形拘束治具に各別に強制冷却部を設け、これら強制冷却
部によりi相接合により昇温した上記被加工物を強制冷
却するものである。The first one holds a pair of objects to be welded and applies pressure in the axial direction. The second chuck and the divisible deformation restraining jig that covers the joint portion of the workpiece are each provided with a forced cooling section, and these forced cooling sections forcibly cool the workpiece whose temperature has risen due to i-phase welding. It is.
以下、本発明の一笑雄側を図面を参照して詳述する。 Hereinafter, the Issho side of the present invention will be explained in detail with reference to the drawings.
第1図は、本実施例の固相接合装置を示している。ベー
ス(1)の長手方向両端部には第1のチャック(2)と
第2のチャック(3)が設置されているとともに1、こ
れらの間には上記第1.第2のチャック(2)。FIG. 1 shows the solid phase bonding apparatus of this embodiment. A first chuck (2) and a second chuck (3) are installed at both ends in the longitudinal direction of the base (1), and between these, the first chuck (1) is installed. Second chuck (2).
(3)と離間して変形拘束治具(4)が設けられている
。A deformation restraint jig (4) is provided apart from (3).
上記第1.第2のチャック(2+、(3)は同−横這で
あるため、その一方のみについて説明すると、被接合物
(5)を挾持する上部チャック(6)と下部チャック(
7)とからなり、これらはチャック加圧用シリンダ(8
)によって開閉されるように力っている。さらに、上記
上下部チャック(6)、 (7)は被接合部(5)を軸
方向に加圧する軸方向加圧シリンダ(9)と連結され、
この軸方向加圧シリンダ(9)によって上下部チャック
(6)、(力に挾持した被接合物(5)を軸方向に加圧
するようになっている。壕だ、上記変形拘束治具(4)
は上部治具(10a)と下部治具(10b)とに2分割
され、これらの間で一対の被接合物(5)、(5)の接
合部(5a)を包容するようになっている(第2図参照
)。上記上部治具(10a)には下部治具(10b)方
向へ押圧する上部シリンダ(11)が設けられている。Above 1. Since the second chucks (2+, (3)) are the same horizontally, to explain only one of them, the upper chuck (6) and the lower chuck (6) that clamp the object (5) to be welded and the lower chuck (
7), and these consist of a chuck pressure cylinder (8).
) to be opened and closed. Furthermore, the upper and lower chucks (6) and (7) are connected to an axial pressure cylinder (9) that presses the welded part (5) in the axial direction,
This axial pressure cylinder (9) applies pressure in the axial direction to the upper and lower chucks (6) and the workpiece (5) which is clamped by the force. )
is divided into two parts, an upper jig (10a) and a lower jig (10b), which accommodate the joint part (5a) of the pair of objects (5), (5). (See Figure 2). The upper jig (10a) is provided with an upper cylinder (11) that presses toward the lower jig (10b).
また、下部治具(10b)には貫通孔(121が穿設さ
れ、この貫通孔(Lりには下部シリンダ09によって上
下動する押し具(141が挿入されている。しかして、
第2図に示すように、上部チャック(6) 、 (61
及び下部チャック(7)。In addition, a through hole (121) is bored in the lower jig (10b), and a push tool (141) that is moved up and down by the lower cylinder 09 is inserted into this through hole (L).
As shown in Fig. 2, the upper chucks (6), (61
and a lower chuck (7).
(7)には、ベース(1)の上面に平行かつ長手方向に
直角な方向に等間隔で複数の貫通した冷却孔α9・・・
が穿設されている。また、変形拘束治具(4)の上部。(7) has a plurality of cooling holes α9 passing through the base (1) at equal intervals in a direction parallel to the upper surface and perpendicular to the longitudinal direction.
is drilled. Also, the upper part of the deformation restraint jig (4).
下部治具(10a)、 (10b)には、それらの両側
部にベース(1)の上面に平行かつ長手方向に1頁角な
方向に貫通孔である冷却孔(151・・・が穿設されて
いるとともに、中央部には冷却孔((■と平行に加熱用
のシースヒータ(Iθ・・・が収納される貫通孔である
収納孔面・・・が穿設されている。そして、上記冷却孔
(19・・・の一端部と他端部との開口には図示せぬホ
ース継手が取付けられているとともに、これらホース継
手には図示せぬ給水源に接続された可撓性のホースが連
結されている。また、収納孔(17)・・・に収納され
ているシースヒーター(旧・・・は、図示せぬ電源に接
続され、シースヒーター(国・・・に給電することによ
り、上部、下部治具(10a)、 (1ob)t−so
o°C以上に加熱できるようになっている。The lower jigs (10a) and (10b) are provided with cooling holes (151...) which are through holes parallel to the upper surface of the base (1) and in a direction one page square in the longitudinal direction, on both sides thereof. At the same time, a storage hole surface, which is a through hole in which a sheath heater (Iθ) for heating is stored, is bored in the central part parallel to the cooling hole Hose joints (not shown) are attached to the openings between one end and the other end of the cooling holes (19...), and flexible hoses connected to a water supply source (not shown) are attached to these hose joints. In addition, the sheath heater (old) stored in the storage hole (17) is connected to a power source (not shown), and , upper and lower jigs (10a), (1ob) t-so
It can be heated to temperatures above 0°C.
つぎに、上記実施例の作用について説明する。Next, the operation of the above embodiment will be explained.
まず、一対の被接合物(5) 、 f5)を第1のチャ
ック(2)と第2のチャック(3)にそれぞれ挾持する
とともに、その端面を近接した接合部(5a)?変形拘
束治具(4)の上部治具(10a)と下部治具(10b
)との間にセットする。つぎに、装置全体を真空、不活
性ガスちるいは還元ガス雰囲気にしたのち、シースヒー
タαe・・・に給′iJLすることによシ、変形拘束治
具(4)を加熱することにより被接合物(5)、(5)
を加熱する。同時に、上部チャック(6i 、 (6)
及び下部チャンク(力、(力の冷却孔15)・・・に給
水源よシホースを経由して冷却水を流す。この状態で被
接合物(5)、(5)が所要の同相接合温度に達したと
き軸方向加圧シリンダ(9)、 (9)によって被接合
物(5)、(51を軸方向に加圧するとともに、変形拘
束治具(4)の下部シリンダ(13)によって押し具α
(1)を押し゛上げ、被接合物+5]、+5)の接合部
(5a)を軸方向と直角方向に加圧して一定時間保持す
る。このように、被接合物(5)、(5)を軸方向に加
圧すると、接合部(5a)は軸方向と直角方向に変形し
ようとするが、その接合部(5a)は変形拘束治具(4
)によって包容され、しかも押し具(150によって押
圧されているため変形が抑えられるとともに、この押し
具α滲によって接合部(5a)の端面圧接力が増大する
ことになシ、高強度に固相接合される。さらに、被接合
物+5) 、 +5)の上部チャック(6)、+6)及
び下部チャック(7)、 (7)により挾持される部分
が冷却水により冷却されているので、高温に加熱された
接合部(5a)からの熱拡散を阻止して、被加工物(5
)。First, a pair of objects to be welded (5), f5) are held between the first chuck (2) and the second chuck (3), respectively, and the end faces of the objects are held close to each other at the joint (5a). Upper jig (10a) and lower jig (10b) of deformation restraint jig (4)
). Next, after the entire apparatus is placed in a vacuum, inert gas or reducing gas atmosphere, the deformation restraint jig (4) is heated by supplying it to the sheath heater αe... Things (5), (5)
heat up. At the same time, the upper chuck (6i, (6)
Cooling water is supplied to the lower chunk (force, (power cooling hole 15)... via the water supply hose. In this state, the objects to be bonded (5), (5) reach the required in-phase bonding temperature. When the axial pressure cylinders (9) and (9) reach the position, the objects to be welded (5) and (51) are pressurized in the axial direction, and the lower cylinder (13) of the deformation restraint jig (4) is used to press the pushing tool α.
(1) is pushed up, and the joint parts (5a) of the objects to be joined +5], +5) are pressurized in a direction perpendicular to the axial direction and held for a certain period of time. In this way, when the objects to be joined (5), (5) are pressurized in the axial direction, the joined part (5a) tries to deform in the direction perpendicular to the axial direction, but the joined part (5a) Ingredients (4
) and is pressed by the push tool (150), which suppresses deformation, and increases the pressure contact force on the end face of the joint (5a) due to the leakage of the push tool α. Furthermore, since the parts of the objects to be welded +5), +5) held by the upper chucks (6), +6) and the lower chucks (7), (7) are cooled by cooling water, they are not exposed to high temperatures. Heat diffusion from the heated joint (5a) is prevented and the workpiece (5a)
).
(5)の熱軟化領域を小さくすることができる。かくて
、接合後、被接合物(5i 、 f5)を取り出す場合
には、まず、上部チャック(6L (61、下部チャッ
ク(71,(7)の冷却孔(15)・・・とともに上部
、下部治具(10a)、 (10b)の冷却孔(1訃・
・にも冷却水を流し被接合物f51.f5)を被加工物
+5)、+5)が酸化されない常温近く笠で強制冷却す
る。しかして、第1.第2のチャック(2)。(5) The thermal softening region can be made smaller. Thus, when taking out the objects to be welded (5i, f5) after welding, first, the upper chuck (6L (61, cooling hole (15) of the lower chuck (71, (7))... as well as the upper and lower Cooling holes (1 hole/
・Flow cooling water to the object to be welded f51. f5) is forcibly cooled in a shade near room temperature where the workpieces +5) and +5) are not oxidized. However, the first. Second chuck (2).
(3)を開放するとともに、変形拘束治具(4)の上部
シリンダ旧)を開放する。そして、上部治具(10a)
と下部治具(10b)を開放したのち、下部シリンダf
13)を作動させ、押し具a4Iを上方へ突き上げると
、被接合物(5) 、 +5)は変形拘束治具(4)か
ら取シ出される。(3) and at the same time, open the upper cylinder (old) of the deformation restraint jig (4). And the upper jig (10a)
After opening the lower jig (10b), lower cylinder f
13) is activated and the pusher a4I is pushed upward, the objects to be welded (5), +5) are taken out from the deformation restraint jig (4).
このように本実施例の固相接合装置は、固相接合にとも
ない昇・温した被加工仇(5) 、 (5)を強制冷却
するようにしているので、自然空冷する場合に比べて冷
却時間を大幅に短縮でき作英能率か著しく向上する。寸
だ、昇温、固A目接合時にチャック(6)。In this way, the solid phase welding apparatus of this embodiment is designed to forcibly cool the workpieces (5), (5) whose temperature has increased due to solid phase welding, so that the temperature is lower than that in the case of natural air cooling. You can significantly reduce the time and improve your English writing efficiency. Chuck (6) when the temperature rises and the A-mesh joins.
(6) 、 (7) 、 (力強側冷却することにより
面相接合部の高温領域から周辺部への熱拡散を小さくで
きるので、被加工物の軟化領域を変形拘束治具(4)に
より把持された1J貝域以円に押さえることができ、同
相接合物の品質向上に寄与する。(6) , (7) , (By cooling the strong side, it is possible to reduce the heat diffusion from the high-temperature area of the face-to-face joint to the surrounding area, so the softened area of the workpiece is gripped by the deformation restraint jig (4). It is possible to suppress the area below the 1J shell, which contributes to improving the quality of the in-phase bonded product.
なお、第3図は本発明の他の実施例を示すもので(上記
実施例と同一部分には同一符号をふって説明を省略する
。)、上記実施例と異なる点は、垂直方向加圧を押し具
(14a)により上方からも行っているとともに、案内
軸0→を下部チャック(7)、 (7)及び押し具(1
4)K貫通させ、同相接合時における位置ずれを防止し
ていることにある。この実施例においても、上記実施例
と同様に冷却孔05)・・・が設けられていて、上記実
施例と同様の作用効果を奏することができる。さらに、
前記’X Mf+例においては強制冷却のために冷却水
を通過させる冷却孔θつ・・・を設けているが、上部チ
ャック(6)、(61、下部チャックt7)、(7)及
び上部、下部治具(10a)、 (10b)の各表面を
冷却水が循環するパイプが全面に取着された冷却板によ
シ被覆してもよい。さらに、押し具(14)、(14a
)にも冷却孔(+5)・・・を設けてもよい。さらにま
た、冷却孔0■・・・の配設方向は、上記実施例におい
ては、ベース(1)の上面に平行かつ長手方向に平行で
あるが、とくにこれに拘泥することなく任意の方向でよ
い。Note that FIG. 3 shows another embodiment of the present invention (the same parts as in the above embodiment are given the same reference numerals and explanations are omitted), and the difference from the above embodiment is that vertical pressure is applied. This is also done from above using the push tool (14a), and the guide shaft 0 is moved by the lower chucks (7), (7) and the push tool (1
4) K is passed through to prevent positional shift during in-phase bonding. In this embodiment as well, cooling holes 05) are provided as in the above embodiment, and the same effects as in the above embodiment can be achieved. moreover,
In the above-mentioned ' Each surface of the lower jigs (10a) and (10b) may be covered with a cooling plate to which a pipe through which cooling water circulates is attached. Further, push tools (14), (14a
) may also be provided with cooling holes (+5). Furthermore, the direction in which the cooling holes 0... is arranged is parallel to the upper surface of the base (1) and parallel to the longitudinal direction in the above embodiment, but it may be arranged in any direction without being restricted to this. good.
本発明の同相接合装置は冷却様部を有しているので、同
相接合時に昇温した部分を強制冷却して、短時間のうち
に被〃ロエ物が酸化されない温度まで降温することがで
きる。したがって、作業能率が大幅に向上する。とりわ
け、固相接合期間においても被加工物を支持しているチ
ャックを介して冷却することにより、高湿加熱による被
加工物の軟化領域が接合都立近傍から周辺部に拡大する
ことを抑止することができ、同相接合物の品質が向上す
る。Since the in-phase bonding device of the present invention has a cooling-like portion, the portion heated during in-phase bonding can be forcibly cooled, and the temperature can be lowered in a short time to a temperature at which the material to be oxidized is not oxidized. Therefore, work efficiency is greatly improved. In particular, by cooling the workpiece through the chuck that supports it even during the solid-phase bonding period, it is possible to prevent the softening region of the workpiece due to high-humidity heating from expanding from the vicinity of the welding area to the peripheral area. This improves the quality of in-phase junctions.
第1図は本発明の一天雄側の固相接合装置の正面図、第
2図は第1図の固相接合装置の要部拡大断面図、第3図
は本発明の他の実施例の固相接合装置Hの要部拡大断面
図である。
(2):第1のチャック、 (3) :第2のチャ
ック。
(4):変形拘束治具、 (5):被加工物。
(5a):接合部、 1l−1) :押し具。
([9:冷却孔(強制冷却部)。
代理人 弁理士 則 近 憲 佑
(ほか1名)FIG. 1 is a front view of a solid phase welding device according to the present invention, FIG. 2 is an enlarged cross-sectional view of a main part of the solid phase welding device shown in FIG. 1, and FIG. FIG. 2 is an enlarged cross-sectional view of the main parts of the solid-phase bonding apparatus H. (2): First chuck, (3): Second chuck. (4): Deformation restraint jig, (5): Workpiece. (5a): Joint part, 1l-1): Push tool. ([9: Cooling hole (forced cooling part). Agent: Patent attorney Noriyuki Chika (and 1 other person)
Claims (2)
1.第2のチャックと、これら第1.第2のチャックと
熱的に隔離されてこれら第1.第2のチャック間に位置
し上記一対の被接合物の接合部を覆う分割可能な変形拘
束治具と、この変形拘束治具に設けられ接合部をその被
接合物の軸方向に対して直角方向に加圧する押し具と、
上記第1゜第2のチャック及び上記変形拘束治具に設け
られ固相接合にともない昇温した上記被加工物を冷却す
る強制冷却部とを具(liftすることを特徴とする固
相接合装置。(1) The first step which holds a pair of objects to be welded and applies pressure in the axial direction. a second chuck, and these first chucks. These first chucks are thermally isolated from the second chuck. a splittable deformation restraint jig located between the second chucks and covering the joint portion of the pair of workpieces; a push tool that applies pressure in the direction;
A solid phase welding apparatus characterized in that the first and second chucks and a forced cooling section provided in the deformation restraining jig cool down the workpiece whose temperature has increased due to solid phase welding. .
を特徴とする特許請求の範囲第1項記載の固相接合装置
。(2) The solid phase bonding apparatus according to claim 1, wherein the forced cooling section is a through hole through which cooling water passes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7292983A JPS59199186A (en) | 1983-04-27 | 1983-04-27 | Solid phase joining device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7292983A JPS59199186A (en) | 1983-04-27 | 1983-04-27 | Solid phase joining device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59199186A true JPS59199186A (en) | 1984-11-12 |
Family
ID=13503537
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7292983A Pending JPS59199186A (en) | 1983-04-27 | 1983-04-27 | Solid phase joining device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59199186A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160315525A1 (en) * | 2013-12-18 | 2016-10-27 | Takenobu HONGO | Cold pressure welding apparatus, coil manufacturing apparatus, coil, and method of manufacturing the same |
US11955850B2 (en) | 2013-12-18 | 2024-04-09 | Aster Co., Ltd. | Cold pressure welding apparatus, coil manufacturing apparatus, coil, and method of manufacturing the same |
-
1983
- 1983-04-27 JP JP7292983A patent/JPS59199186A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20160315525A1 (en) * | 2013-12-18 | 2016-10-27 | Takenobu HONGO | Cold pressure welding apparatus, coil manufacturing apparatus, coil, and method of manufacturing the same |
US10211710B2 (en) * | 2013-12-18 | 2019-02-19 | Aster Co., Ltd. | Cold pressure welding apparatus, coil manufacturing apparatus, coil, and method of manufacturing the same |
US10742097B2 (en) | 2013-12-18 | 2020-08-11 | Aster Co., Ltd. | Cold pressure welding apparatus, coil manufacturing apparatus, coil, and method of manufacturing the same |
US11804757B2 (en) | 2013-12-18 | 2023-10-31 | Aster Co., Ltd. | Cold pressure welding apparatus, coil manufacturing apparatus, coil, and method of manufacturing the same |
US11955850B2 (en) | 2013-12-18 | 2024-04-09 | Aster Co., Ltd. | Cold pressure welding apparatus, coil manufacturing apparatus, coil, and method of manufacturing the same |
US12088158B2 (en) | 2013-12-18 | 2024-09-10 | Aster Co., Ltd. | Cold pressure welding apparatus, coil manufacturing apparatus, coil, and method of manufacturing the same |
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