JPS59190569A - Sheet metal-made polyethylene v-pulley - Google Patents

Sheet metal-made polyethylene v-pulley

Info

Publication number
JPS59190569A
JPS59190569A JP6644983A JP6644983A JPS59190569A JP S59190569 A JPS59190569 A JP S59190569A JP 6644983 A JP6644983 A JP 6644983A JP 6644983 A JP6644983 A JP 6644983A JP S59190569 A JPS59190569 A JP S59190569A
Authority
JP
Japan
Prior art keywords
pulley
poly
peripheral wall
sheet metal
side wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6644983A
Other languages
Japanese (ja)
Inventor
Masami Ishii
石井 正己
Toshiharu Kawase
河瀬 敏春
Hitoshi Sugimoto
仁 杉本
「やぶ」野 良平
Ryohei Yabuno
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aisin Corp
Original Assignee
Aisin Seiki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aisin Seiki Co Ltd filed Critical Aisin Seiki Co Ltd
Priority to JP6644983A priority Critical patent/JPS59190569A/en
Publication of JPS59190569A publication Critical patent/JPS59190569A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/32Friction members
    • F16H55/36Pulleys
    • F16H55/44Sheet-metal pulleys

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pulleys (AREA)

Abstract

PURPOSE:To simplify and shortenize a molding process, by securing a belt slip preventive ring tight to both ends of the peripheral wall part or one side end of the side wall of a polyethylene V-pulley. CONSTITUTION:Belt slip preventive rings 6 and 7 are secured tight to both ends 2b and 2c of a peripheral wall part 2 of a polyethylene V-pulley 10 where polyethylene V-grooves are formed by means of spot welding 6a and 7a. With this constitution, a flange part is no longer required to be heaped up so high, so that a molding process can be simplified and shortenized.

Description

【発明の詳細な説明】 本発明は自動車のエンジンにおいて、各種補機の駆動に
使用される板金製のポリVプーリに関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a poly-V pulley made of sheet metal used for driving various auxiliary machines in an automobile engine.

従来の板金製のポリVプーリについては、第4図示の様
な特開昭56−143863号「動力伝達用ポリVプー
リの製作方法」の明細書に記載のごとく、一枚の鈑金よ
り肉厚の周壁部20を形成し、周壁面にポリVベルトと
係合するポリV溝21を形成し、周壁部20の両端部に
左右一対のフランジ22及び23を設け、駆動軸(図示
路、)に取付ける側壁部24よりなっている。
Regarding conventional poly V pulleys made of sheet metal, as shown in the specification of JP-A-56-143863 ``Method for manufacturing poly V pulleys for power transmission'' as shown in Figure 4, the thickness is thicker than that of a sheet metal sheet. A peripheral wall portion 20 is formed, a poly V groove 21 that engages with a poly V belt is formed on the peripheral wall surface, a pair of left and right flanges 22 and 23 are provided at both ends of the peripheral wall portion 20, and a drive shaft (path shown) is formed. It consists of a side wall portion 24 that is attached to.

然しこの様なポリVプーリは、大きな伝達トルクTが駆
動軸、側壁部からポリV溝と伝達されると鈑金がほぼ1
80°折曲げられたフランジ22の先端部22aに大き
な荷重がかかり、例えばこの集中荷重により22aの折
線に示すごとく、この場所より破損するという欠点があ
った。
However, with such a poly V pulley, when a large transmission torque T is transmitted from the drive shaft and side wall to the poly V groove, the sheet metal becomes almost 1
A large load is applied to the tip 22a of the flange 22 bent at 80 degrees, and this concentrated load causes the flange 22 to break at this point, for example, as shown by the fold line 22a.

本発明は前記欠点を改良したもので、鈑金より形成する
ポリVプーリにおいて、駆動力を伝達する側壁部側のフ
ランジにおいて折曲げ角度を従来の180°より90°
と小さくし、かつフランジの外径を、はぼV溝の外周径
と同様とし、ベルトはずれ防止用のリングを溶接等によ
りV溝最端部に固着したものである。
The present invention improves the above-mentioned drawbacks by changing the bending angle of the flange on the side wall side that transmits driving force to 90° from the conventional 180° in a poly V pulley made of sheet metal.
The outside diameter of the flange is made to be the same as the outside diameter of the V-groove, and a ring to prevent the belt from slipping is fixed to the end of the V-groove by welding or the like.

この様なポリVプーリは、 (1)動力伝達側の側壁部のフランジ部を約90゜に折
曲げて、後ポリV溝が形成されておるために、この折曲
げ部のメタルフローにまったく無理がなく、大きな1〜
ルクがかかつても破損しない。
This type of poly V pulley has the following features: (1) The flange part of the side wall on the power transmission side is bent at approximately 90 degrees and a rear poly V groove is formed, so there is no metal flow at this bent part. No wonder, big 1~
It will not be damaged even if it gets bent.

(2)  ヘル1へはずれ防止用リングをポリV溝の周
壁部端部に溶接固着する。このために従来技術のごとく
フランジ部を高く盛り上げる必要がなく、成形工程が大
巾に簡単、短縮化出来るものである。
(2) Weld and secure the anti-removal ring to the edge of the peripheral wall of the poly V groove on Hell 1. For this reason, there is no need to raise the flange portion as high as in the prior art, and the molding process can be greatly simplified and shortened.

(3)板金製ポリVプーリであれば、いかなる種類のも
のにも一方又は双方にベルトはずれ防止用リングを固着
すればよく、形態をとれず且つ安価・容易にできるとい
う特徴がある。
(3) If it is a poly V pulley made of sheet metal, a ring for preventing belt slippage may be fixed to one or both of any type of pulley, and the pulley has the characteristics that it does not take any shape and can be made inexpensively and easily.

更に前記ヘルドはずれ防止用リングにかえて、使用材料
の節減のためにポリVプーリの外径にほぼ等しい円弧状
の金属片を複数以上配置してリング形状となし溶接固着
することも出来、又ベルトはずれ防止用リングには殆ど
荷重がかからないために、エンジンルームの温度に耐え
る。耐熱性の樹脂をポリVブーりの側面に接着固定する
ことも可能である。
Furthermore, instead of the ring for preventing the heddle from slipping off, in order to save the materials used, a plurality of arc-shaped metal pieces approximately equal to the outer diameter of the poly-V pulley can be arranged to form a ring shape and fixed by welding. Since almost no load is applied to the ring for preventing belt slippage, it can withstand engine room temperatures. It is also possible to adhesively fix a heat-resistant resin to the side surface of the poly V-boo.

以下具体的に図面を用いて実施例について説明する。Examples will be specifically described below with reference to the drawings.

第1図において1は銀金素材で、プレス成形によりカッ
プ状とし、周壁部2のj¥さは銀金素材1と同じ厚さで
あるが、カップの形状又工法の種類により側壁部3の厚
さを薄くする場合もある。更に側壁部の形状をJ a 
+ 又は3bの場合もあり、2aはカップ状の外周面で
ある。尚、側壁部ば本プーリの取付状況等により3bの
如く内側にオーバ・−ハング形状とする。次に転造ロー
ラ5によりカップ外周面2aを加工し、ポリV溝4を形
成する。次に予め別体にて製作したヘル1−はずれ防止
用リング6及び7を周壁部2の両端部2b及び2Cに夫
々スポット溶接6a及び7aを行う。ヘルドはずれ防止
用リングの最外径部6b及び7bはポリV溝の山の先端
部4a、4b、  ・・・より3〜5鵬程度大きいもの
を用いる。1oは銀金素材をプレス成形して、転造ロー
ラにてV#形成後、。
In Fig. 1, reference numeral 1 is a silver-gold material, which is formed into a cup shape by press forming.The thickness of the peripheral wall portion 2 is the same as that of the silver-gold material 1, but the thickness of the side wall portion 3 may vary depending on the shape of the cup or the type of construction method. In some cases, the thickness may be reduced. Furthermore, the shape of the side wall part is J a
+ or 3b, and 2a is a cup-shaped outer peripheral surface. In addition, depending on the installation condition of the main pulley, the side wall portion is formed into an inwardly overhanging shape as shown in 3b. Next, the outer peripheral surface 2a of the cup is processed by a rolling roller 5 to form a poly V groove 4. Next, rings 6 and 7 for preventing dislodgement of the helmet 1, which were manufactured separately in advance, are spot welded 6a and 7a to both ends 2b and 2C of the peripheral wall 2, respectively. The outermost diameter portions 6b and 7b of the ring for preventing heald from coming off are approximately 3 to 5 mm larger than the tip portions 4a, 4b, . . . of the peaks of the poly V groove. 1o is after press-molding the silver-gold material and forming a V# with a rolling roller.

−・ルI・はずれ防止用リングを両端部に溶接したポリ
Vプーリ全体を示す。
-・Le I・ Shows the entire poly V pulley with anti-separation rings welded to both ends.

第2図は銀金素材をプレス成形して、ポリVaを成形し
、周壁部2の開口端部8には同一素材からフランジ9を
成形し、ポリVプーリが破損し易い側壁部3寄りの一方
端部には、フランジに替えてヘルドはずれ防止用リング
】1を固着したポリVプーリ12を示し、側壁部はオー
バーハング形状3bを呈する。
In Fig. 2, a silver-gold material is press-molded to form polyVa, and a flange 9 is molded from the same material at the open end 8 of the peripheral wall 2, and the polyV pulley is placed near the side wall 3 where it is easily damaged. One end shows a poly V pulley 12 to which a ring 1 for preventing heald dislodgement is fixed instead of a flange, and the side wall part has an overhang shape 3b.

第3図は軸方向2段式のポリVプーリ18で、銀金素材
をカップ状にプレス成形後、囲壁部中央部境界凸部15
を肉盛り後転造ローラにて13゜14にポリV溝を成形
し、周壁部両端部13a及び14aにヘルドはずれ防止
用リング16及び17を固着したものである。
FIG. 3 shows a two-stage poly V pulley 18 in the axial direction. After press-forming a silver-gold material into a cup shape, a boundary convex portion 15 at the center of the surrounding wall part is formed.
After overlaying, a poly V groove is formed at 13° 14 using a rolling roller, and rings 16 and 17 for preventing heald slippage are fixed to both ends 13a and 14a of the peripheral wall.

尚、特別図示しないが、本発明によれば、板金製のポリ
Vプーリであれば、大きさ・形状・構造を問わず、いか
なる種類のものにも適用が可能で、例えば1条方向に多
段となったもの、又径方向及び軸方向共に多段となった
ものにも容易に適用できる。
Although not specifically shown, the present invention can be applied to any type of poly-V pulley made of sheet metal, regardless of its size, shape, or structure. It can be easily applied to those with multiple stages in both the radial and axial directions.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明にもとづ〈実施例で(イ)〜(ニ)は行
程説明図、(ホ)は拡大断面図である。 3a、14a−−・周壁部側部、3.3a、−3b・・
・側壁部、6. 7. 11. 16. 1’?・・・
ヘルドはずれ防止用リング、10,12.18・・ ・
ポリVプーリ 特許出願人 アイシン精機株式会社 代表者中井令夫 第1図           (=) 第3図
FIG. 1 is an embodiment based on the present invention, in which (a) to (d) are explanatory views of the stroke, and (e) is an enlarged sectional view. 3a, 14a--Side portion of peripheral wall, 3.3a, -3b...
・Side wall part, 6. 7. 11. 16. 1'? ...
Ring to prevent heald from coming off, 10, 12, 18... ・
Poly V pulley patent applicant Reio Nakai, representative of Aisin Seiki Co., Ltd. Figure 1 (=) Figure 3

Claims (3)

【特許請求の範囲】[Claims] (1)金属薄板を形成して、周壁部と側壁部よりなる略
カップ状本体の周壁部に、ポリV溝を形成してなるポリ
Vプーリにおいて、周壁部両端部又は側壁部−万端部に
、ベルトはずれ防止用リングを固着した板金製ポリ■プ
ーリ。
(1) In a poly V pulley in which a thin metal plate is formed and a poly V groove is formed in the peripheral wall of a substantially cup-shaped main body consisting of a peripheral wall and a side wall, both ends of the peripheral wall or the side wall and the end portion , Sheet metal poly pulley with a ring fixed to prevent the belt from slipping off.
(2)前記周壁部の開口端部にはフランジ成形を行い、
他方の側壁部−万端部に、ベルトはずれ防止用リングを
固着した、特許請求の範囲第(1)項に示す銀金製ポリ
Vプーリ。
(2) Perform flange forming on the open end of the peripheral wall,
A silver-gold poly V pulley as set forth in claim (1), wherein a ring for preventing belt slippage is fixed to the other side wall portion - the end portion.
(3)円弧状のベルトはずれ防止片を、複数以上配置し
て、はぼリング形状となした特許請求の範囲第(1)項
に示す板金製ポリ■プーリ。
(3) A sheet metal polyurethane pulley as set forth in claim (1), in which a plurality of arcuate belt slippage prevention pieces are arranged to form a hollow ring shape.
JP6644983A 1983-04-14 1983-04-14 Sheet metal-made polyethylene v-pulley Pending JPS59190569A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6644983A JPS59190569A (en) 1983-04-14 1983-04-14 Sheet metal-made polyethylene v-pulley

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6644983A JPS59190569A (en) 1983-04-14 1983-04-14 Sheet metal-made polyethylene v-pulley

Publications (1)

Publication Number Publication Date
JPS59190569A true JPS59190569A (en) 1984-10-29

Family

ID=13316088

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6644983A Pending JPS59190569A (en) 1983-04-14 1983-04-14 Sheet metal-made polyethylene v-pulley

Country Status (1)

Country Link
JP (1) JPS59190569A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5123166A (en) * 1989-07-11 1992-06-23 Kabushiki Kaisha Kanemitsu Ear forming method of sheet metal made of poly-v pulleys
US5361883A (en) * 1991-03-20 1994-11-08 Ogura Clutch Co., Ltd. Electromagnetic clutch
GB2559143A (en) * 2017-01-26 2018-08-01 Jaguar Land Rover Ltd Belt jump protection system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5123166A (en) * 1989-07-11 1992-06-23 Kabushiki Kaisha Kanemitsu Ear forming method of sheet metal made of poly-v pulleys
US5361883A (en) * 1991-03-20 1994-11-08 Ogura Clutch Co., Ltd. Electromagnetic clutch
GB2559143A (en) * 2017-01-26 2018-08-01 Jaguar Land Rover Ltd Belt jump protection system
GB2559143B (en) * 2017-01-26 2019-09-18 Jaguar Land Rover Ltd Belt jump protection system

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