JPS59186762A - Joint structure of framework - Google Patents
Joint structure of frameworkInfo
- Publication number
- JPS59186762A JPS59186762A JP6074083A JP6074083A JPS59186762A JP S59186762 A JPS59186762 A JP S59186762A JP 6074083 A JP6074083 A JP 6074083A JP 6074083 A JP6074083 A JP 6074083A JP S59186762 A JPS59186762 A JP S59186762A
- Authority
- JP
- Japan
- Prior art keywords
- outer panel
- frame
- flange
- outer plate
- joint structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Body Structure For Vehicles (AREA)
- Joining Of Building Structures In Genera (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔発明の利用分野〕
本発明は、車両構体などの骨組の継手構造に係り、特に
構体の軽量化を図るために薄肉化した骨組の局部的な剛
性および応力を向上させるのに好適な骨組の継手構造に
関するものである。[Detailed Description of the Invention] [Field of Application of the Invention] The present invention relates to a joint structure for a frame such as a vehicle body structure, and in particular, to improve the local rigidity and stress of a frame that has been made thinner in order to reduce the weight of the body structure. The present invention relates to a frame joint structure suitable for
以下、従来の構造を第1図ないし第4図によって説明す
る。第1図は本発明で対象とする骨組の継手構造が用い
られる車両構体の側面図、第2図および第3図は第1図
のA部の骨組の継手構造を室内側から見た状態を示した
ものである、同図において、■は側構体の外板、2はハ
ツト形の薄板で形成された側柱、2a、2bおよび2c
はそれぞれ側柱2の外板側フランジ、室内側フランジお
よびウェブである。3は2形の薄板で形成された腰帯、
3a、3bおよび3Cはそれぞれ腰帯3の外板側フラン
ジ、室内側フランジおよびウェブを示す。4は外板1と
側柱2および腰帯3を結合するスポット溶接部を示す。The conventional structure will be explained below with reference to FIGS. 1 to 4. Fig. 1 is a side view of a vehicle body structure in which the frame joint structure targeted by the present invention is used, and Figs. 2 and 3 show the frame joint structure of section A in Fig. 1 viewed from the interior side. In the same figure, ■ is the outer plate of the side structure, 2 is the side pillar formed of a hat-shaped thin plate, 2a, 2b, and 2c.
are the outer plate side flange, the indoor side flange, and the web of the side column 2, respectively. 3 is a waist belt made of 2-shaped thin plate;
3a, 3b, and 3C indicate the outer plate side flange, indoor side flange, and web of the waistband 3, respectively. Reference numeral 4 indicates a spot weld that joins the outer panel 1, the side pillar 2, and the waist belt 3.
第3図は第2図に示した骨組接続部を立体骨組継手を用
いて構成した状態を示したもので、5は立体骨組継手、
5a、5bおよび5cはそれぞれ該立体骨組継手5の外
板側フランジ、室内側フランジおよびウェブである。FIG. 3 shows a state where the frame connection part shown in FIG. 2 is constructed using a three-dimensional frame joint, and 5 is a three-dimensional frame joint;
5a, 5b and 5c are the outer plate side flange, indoor side flange and web of the three-dimensional frame joint 5, respectively.
ところで、第1図に示す車両構体において乗客および自
重などの荷重が作用すると、台車位置に相当する支点近
傍に大きなせん断荷重が作用する。By the way, when loads such as passengers and dead weight act on the vehicle structure shown in FIG. 1, a large shearing load acts in the vicinity of the fulcrum corresponding to the position of the bogie.
このため、第1図のA部の窓隅部こおいては、圧縮の応
力状態となる。この窓内の骨組結合は、一般(こ一方の
骨組を主部材として通し、他部材を二の位置で分割して
主部材の側面に接合した構造となる。第2図は、その1
例として薄肉化を図るため、側柱2をハント形とし、そ
のウェブ2clこZ形の腰帯3を結合した状態を示した
ものである。第3図は、この結合部の軽量限界設計を狙
い、部材の超薄肉化および工数低減を図るため、立体骨
組継手5を用いた構造例を示したものである。このよう
な継手構造において、第2図、第3図中1こ矢印で示す
ような圧縮狗重1曲げ荷重(第1図のA部に作用する。Therefore, the corner of the window in section A in FIG. 1 is in a compressive stress state. The structure of the frame connection within this window is generally (one frame passes through as the main member, and the other members are divided at two positions and joined to the sides of the main member. Figure 2 shows one of them.
As an example, in order to reduce the thickness, the side post 2 is made into a hunt shape, and a Z-shaped waist belt 3 is connected to the web 2cl. FIG. 3 shows an example of a structure in which a three-dimensional frame joint 5 is used in order to achieve a lightweight limit design of this joint, to make the members ultra-thin and to reduce the number of man-hours. In such a joint structure, a compression weight of 1 bending load (acting on section A in FIG. 1) is applied as shown by the arrow in FIGS. 2 and 3.
)が作用すると、薄肉化したノ\ット形の側柱2が変形
しやす鳴なる。第4図は第2図のB−B断面を示したも
ので、ハツト形の側柱2は外板lと1こよって閉断面を
形成し、薄肉化されているため、そのウェブ2Cが変形
し易4、外板1 (III lこ面外変形を生じること
になる。このため、窓隅部において、最も多重荷重を伝
達する外板1の分担荷重が減少するため、窓明コーナ部
の応力および外板1と骨組を結合しているスポット溶接
部4の分担荷重が増加する二とになる。したがって、車
両構体の軽量化に効果のあるハント形の骨組は薄肉化が
難し鳴、板厚の厚いものを用いなければならず、車両構
体の強度的信頼性を決定する一因となる窓隅部の強度を
確保するため、前記従来の構成においては部材の薄肉化
に限界があるという欠点があった。), the thinned, knot-shaped side column 2 deforms and makes a noise. FIG. 4 shows a cross section taken along line B-B in FIG. 2. The hat-shaped side column 2 forms a closed cross section with the outer plate 1, and is thinned, so its web 2C is deformed. This will cause out-of-plane deformation of the outer panel 1 (III l).For this reason, the shared load of the outer panel 1, which transmits the most multiple loads, will decrease at the window corners, so the This increases the stress and the load shared by the spot welds 4 that connect the outer skin 1 and the frame.Therefore, it is difficult to reduce the thickness of the hunt-shaped frame, which is effective in reducing the weight of the vehicle structure, and the plate In order to ensure the strength of the window corner, which is a factor that determines the strength and reliability of the vehicle body structure, there is a limit to how thin the parts can be made in the conventional structure. There were drawbacks.
上記の点に鑑み本発明は、車両構体等の骨組と外板とで
形成する薄板構造物において、骨組部材の軽量化を図る
ため、薄肉の骨組1こおける外板側に近いフランジ、ウ
ェブの局部剛性を向上させ、窓隅部等の開口部における
強度、剛性を確保できる骨組の継手構造を提供すること
を目的としたものである。In view of the above points, the present invention aims to reduce the weight of frame members in a thin plate structure formed by a frame such as a vehicle body and an outer plate. The purpose of this invention is to provide a frame joint structure that can improve local rigidity and ensure strength and rigidity at openings such as window corners.
本発明は、外板側フランジ、室内側フランジおよびウェ
ブから成り、外板とによって閉断面を構成する骨組例え
ばハツト形鋼蚤こおいて、窓隅部等圧縮荷重が作用する
個所の外板側フランジおよび外板側に近いウェブを有効
)こ利用するため、前記骨組の外板側に該骨組のウェブ
と外板を結合する部材を設け、外板と骨組の面外変形を
防止して窓内等の強度的に厳しい個所の強度、剛性を確
保し、前記骨組部材を薄肉にして軽量化を図るとともに
強度的な信頼性を向上できる構成としたことを特によっ
て説明する。第5図は前述の第1図中のA部に本発明を
適用した継手部構造を示す斜視図、第6図は第5図のC
−C断面図、第7図はハツト形鋼の内側1こ設けられる
部材を示す斜視図である。The present invention is a frame consisting of an outer panel side flange, an indoor side flange, and a web, and which forms a closed cross section with the outer panel. In order to effectively utilize the flange and the web close to the outer panel side, a member is provided on the outer panel side of the frame to connect the web of the frame and the outer panel to prevent out-of-plane deformation of the outer panel and the frame. In particular, we will explain how the construction is such that strength and rigidity are ensured in areas where strength is critical, such as the inside, and the frame member is made thinner to reduce weight and improve reliability in terms of strength. FIG. 5 is a perspective view showing a joint structure in which the present invention is applied to part A in FIG. 1, and FIG. 6 is C in FIG.
-C sectional view and FIG. 7 are perspective views showing a member provided on the inside of the hat-shaped steel.
同図1こおいて前記従来例と同一符号は同一部材を示す
ものである。6は官隅部の側柱と腰帯3の結合部を中心
1こハツト形鋼すなわち側柱2の内側に設けられる補強
部材、7はあらかじめ該補強部材6り2枚組合せて結合
するためのスポット溶接部、8は補強部材6を側柱2I
こセットするだめの柱溶接あるいはブラインドリベット
等の結合部、9は補強部材6を外板1および側板2に結
合するための接着剤である。II、 11’は前記接着
剤の接着結合を良1するための切欠き穴である。In FIG. 1, the same reference numerals as in the conventional example indicate the same members. Reference numeral 6 indicates a reinforcing member provided on the inside of the side post 2, that is, a reinforcing member provided at the center of the connecting portion between the side post of the public corner and the waist belt 3, and 7 indicates a spot for combining two of the reinforcing members 6 in advance and joining them together. The welded part 8 is the reinforcing member 6 attached to the side column 2I.
A coupling portion 9 such as a column weld or a blind rivet is an adhesive for bonding the reinforcing member 6 to the outer panel 1 and the side panel 2. II, 11' are notched holes for improving adhesive bonding of the adhesive.
このような構成における製作手順は、まず、それぞれの
部材を加工成形する。側柱2は所定の寸法に切断する。The manufacturing procedure for such a configuration is to first process and mold each member. The side post 2 is cut to a predetermined size.
補強部材6はあらかじめ所定の位置1こポンスなどによ
り接着用の切欠き穴11.11’を加工した後、第7図
に示すように側柱2の内側寸法に合せて曲げ加工を行な
い、2個を1411にしてウェブ6cを重ね合せてスポ
ット溶接ali 71CJC−5て結合する。該1組の
補強部材6を第5図に示すようにハツト形の側柱2の内
面に栓溶接あるいはブラインドリベット等の結合部8を
形成することにより所定の位置1こセットする。該補強
部材6を設定する位置および長さlは、側柱2と腰帯3
が結合する位置を中心にして、窓明の応力がほぼ一定値
に収束する領域をもとに決定する。また、補強部材6の
高さl′は側柱2のウェブ2cを有効に利用できる範囲
、すなわち、外板1と側柱2のウェブ2cおよび補強部
材6が一体物(断面変形がほとんど生じない。)として
動作する範囲として決定する。(それぞれの部材の板厚
1幅、旨さにより決定される。)このように、補強部材
6を側柱2にセットした後、腰帯3および外板1をセッ
トし、スポット溶接4により組立てを行なう。このよう
にして、全体組立が完了した後あらかじめ側柱2のウェ
ブ2cに設けた穴10より接着剤9を入れる この場合
、補強部材6と外板1および側柱2のウェブ2cとの接
合強度を増加させるために、補強部材6のフランジ6a
および6b’には切欠き穴11.11’を設けている。For the reinforcing member 6, cut holes 11 and 11' for adhesion are formed in advance at predetermined positions, and then bent to fit the inner dimensions of the side column 2, as shown in FIG. The webs 6c are overlapped and joined by spot welding ali 71CJC-5. The set of reinforcing members 6 is set in a predetermined position by forming a joint 8 such as plug welding or blind rivet on the inner surface of the hat-shaped side column 2, as shown in FIG. The position and length l of the reinforcing member 6 are determined by the side post 2 and the waist belt 3.
It is determined based on the area where the window stress converges to a nearly constant value, centered on the location where the two bond. In addition, the height l' of the reinforcing member 6 is within a range where the web 2c of the side pillar 2 can be effectively used, that is, the outer panel 1, the web 2c of the side pillar 2, and the reinforcing member 6 are integrated (there is almost no cross-sectional deformation). ) is determined as the operating range. (Determined by the plate thickness, width, and quality of each member.) In this way, after setting the reinforcing member 6 to the side pillar 2, the waist belt 3 and outer plate 1 are set, and assembly is performed by spot welding 4. Let's do it. In this way, after the entire assembly is completed, the adhesive 9 is inserted through the hole 10 previously provided in the web 2c of the side column 2. In this case, the bonding strength between the reinforcing member 6, the outer panel 1, and the web 2c of the side column 2 is In order to increase the flange 6a of the reinforcing member 6
and 6b' are provided with cutout holes 11.11'.
なお、前記接着材9としては、注入発泡ができ、比較的
に剛性・強度が高い、硬質のウレタン剤などが良好と考
えられる。In addition, as the adhesive material 9, a hard urethane agent or the like that can be injected and foamed and has relatively high rigidity and strength is considered to be suitable.
このような構成によれば、前述の継手部に第4図中矢印
で示したような圧縮荷重が作用した場合、従来構造では
外板1の面内荷重に対、してほとんど寄与していなかっ
た側柱2すなわちハツト形鋼のウェブ2cが有効となる
。また、従来構造において、外板1の面内荷重に対して
ほとんど寄与【ノていなかったフランジ2bの代りに補
強部材6のつ・ニブ6bが有効となる。さらに、外板l
とウェブ2Cを補強材6および接着剤9により固めるこ
とにより、閉断面となる側柱2すなわちハツト形鋼のウ
ェブ2c間の外板lの面外変形を防止できる。According to such a configuration, when a compressive load as shown by the arrow in FIG. The side column 2, that is, the web 2c of the hat-shaped steel is effective. Further, in place of the flange 2b, which hardly contributed to the in-plane load of the outer panel 1 in the conventional structure, the nib 6b of the reinforcing member 6 becomes effective. Furthermore, the outer plate l
By hardening the webs 2C and 2C with the reinforcing material 6 and the adhesive 9, it is possible to prevent out-of-plane deformation of the outer plate 1 between the side columns 2 having a closed cross section, that is, the webs 2c of the hat-shaped steel.
したがって、車両構体における強度的に最も厳しい窓隅
部およびスポット溶接部の応力は、従来の構造に比較し
て大幅に軽減さ−れ、構体全体として薄肉化を図った部
材の使用を可能とし、軽量で強度的に信頼性の高い骨組
継手とすることができる。Therefore, the stress at the window corners and spot welds, which are the most severe in terms of strength, in the vehicle body structure is significantly reduced compared to conventional structures, making it possible to use thinner members for the entire body structure. A skeleton joint that is lightweight and highly reliable in terms of strength can be obtained.
以上説明したように本発明によれば、薄肉化した骨組の
外板に近い部材を有効1こ利用することができるため、
外板を強度部材として有効に利用できる。そのため、強
度的に厳しい窓明等の部材寸法を薄肉化でき、強度的に
も窓明応力の低減、スポット溶接等接合部の分担荷重の
低減を図ることができ、構体全体としての軽量化2強度
的信頼性を一段と向上できるという効果がある。As explained above, according to the present invention, it is possible to effectively utilize one member close to the outer panel of the thinned frame.
The outer panel can be effectively used as a strength member. Therefore, it is possible to reduce the dimensions of components such as window blinds, which are difficult to strengthen, and to reduce the stress on window blinds and reduce the shared load at joints such as spot welding, which reduces the overall weight of the structure. This has the effect of further improving strength and reliability.
第1図は、車両構体の側面図、$2図および第3図は第
1図A部に相当するそれぞれ異なる従来例を示す斜視図
、第4図は第2図のB−B断面図、第5図は本発明を適
用した車両構体の第1図A部に相当する斜視図、第6図
は第5図のC−C断面図、第7図はハツト形鋼を補強す
る補強部材を示す斜視図である。
l・・・・・・外板、2・・・・・・側柱、2a・・・
・・外板側フラノン、2b・・・・・・室内側フランジ
、2c・・・・・・ウェブ、4.7・・・・・・スポッ
ト溶接部、6・・・・・・補強部材、8・・・・・結合
部、9・・・・・・接着剤才1図
才4図
矛6図
f7図FIG. 1 is a side view of the vehicle structure, FIG. 2 and FIG. 3 are perspective views showing different conventional examples corresponding to section A in FIG. 1, and FIG. 4 is a sectional view taken along line B-B in FIG. FIG. 5 is a perspective view corresponding to part A in FIG. 1 of a vehicle body structure to which the present invention is applied, FIG. 6 is a cross-sectional view taken along line C-C in FIG. 5, and FIG. FIG. l... Outer plate, 2... Side pillar, 2a...
... Outer plate side flanone, 2b ... Indoor side flange, 2c ... Web, 4.7 ... Spot welded part, 6 ... Reinforcement member, 8...Joining part, 9...Adhesive, figure 1, figure 4, figure 6, figure f7
Claims (1)
外板側フランジおよび該外板側フランジの室内側に位置
する室内側フランジおよび前記外板側フランジと室内側
フランジをそれぞれ連結するように形成されたつ□ブと
から成り外板とによって閉断面を構成する骨組部材と、
外板と接合される外板側7ランジおよび室内側に位置す
る室内側7ランジおよび該外板側フランジと室内側フラ
ンジを連結するように形成され、かつ、前記骨部材のウ
ェブ面に結合する骨部材と、前記各骨部材の外板側に7
ランジに接合される外板とから成る骨組の継手構造にお
いて、前記骨組部材内側の外板側近傍に設けられ、前記
各ウェブ間を連結し、かつ、各ウェブと外板とを連結す
る補強部材とから構成したことを特徴とする骨組の継手
構造。 2、特許請求の範囲第1項において、前記骨組部材およ
び補強部材、外板の接合を該補強部材内部1こ充填され
る接着剤によって行なりたことを特徴とする骨組の継手
構造。[Scope of Claims] 1. An outer panel flange that is separated by a predetermined interval and is joined to the outer panel, an indoor flange located on the indoor side of the outer panel flange, and the outer panel flange and the indoor flange. A frame member comprising a tube formed to connect the two and forming a closed cross section with the outer plate;
7 langes on the outer panel side that are joined to the outer panel, 7 langes on the indoor side located on the indoor side, and formed to connect the outer panel side flange and the indoor side flange, and are coupled to the web surface of the bone member. 7 on the outer plate side of each bone member.
In a joint structure of a frame consisting of an outer plate joined to a lunge, a reinforcing member is provided near the outer plate side inside the frame member and connects each of the webs and connects each web and the outer plate. A frame joint structure characterized by being composed of. 2. The frame joint structure according to claim 1, wherein the frame member, the reinforcing member, and the outer plate are joined by an adhesive filled inside the reinforcing member.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6074083A JPS59186762A (en) | 1983-04-08 | 1983-04-08 | Joint structure of framework |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6074083A JPS59186762A (en) | 1983-04-08 | 1983-04-08 | Joint structure of framework |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59186762A true JPS59186762A (en) | 1984-10-23 |
Family
ID=13150952
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6074083A Pending JPS59186762A (en) | 1983-04-08 | 1983-04-08 | Joint structure of framework |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59186762A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009179318A (en) * | 2009-05-18 | 2009-08-13 | Kawasaki Heavy Ind Ltd | Structure for rolling stock |
US8124908B2 (en) | 2004-05-18 | 2012-02-28 | Kawasaki Jukogyo Kabushiki Kaisha | Laser welding method, laser-welded joint, outside sheathing panel, and body structure for rolling stock |
EP3656629A1 (en) * | 2018-11-22 | 2020-05-27 | Bombardier Transportation GmbH | Shell structure for a cart box |
-
1983
- 1983-04-08 JP JP6074083A patent/JPS59186762A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8124908B2 (en) | 2004-05-18 | 2012-02-28 | Kawasaki Jukogyo Kabushiki Kaisha | Laser welding method, laser-welded joint, outside sheathing panel, and body structure for rolling stock |
US8530782B2 (en) | 2004-05-18 | 2013-09-10 | Kawasaki Jukogyo Kabushiki Kaisha | Laser welding method, laser-welded joint, outside sheathing panel, and body structure for rolling stock |
JP2009179318A (en) * | 2009-05-18 | 2009-08-13 | Kawasaki Heavy Ind Ltd | Structure for rolling stock |
JP4703743B2 (en) * | 2009-05-18 | 2011-06-15 | 川崎重工業株式会社 | Railcar structures |
EP3656629A1 (en) * | 2018-11-22 | 2020-05-27 | Bombardier Transportation GmbH | Shell structure for a cart box |
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