JPS59185583A - Repairing device of electric welded part of plated steel pipe - Google Patents
Repairing device of electric welded part of plated steel pipeInfo
- Publication number
- JPS59185583A JPS59185583A JP6015983A JP6015983A JPS59185583A JP S59185583 A JPS59185583 A JP S59185583A JP 6015983 A JP6015983 A JP 6015983A JP 6015983 A JP6015983 A JP 6015983A JP S59185583 A JPS59185583 A JP S59185583A
- Authority
- JP
- Japan
- Prior art keywords
- box
- seal box
- bead
- cutter
- oxidizing atmosphere
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/08—Seam welding not restricted to one of the preceding subgroups
- B23K11/087—Seam welding not restricted to one of the preceding subgroups for rectilinear seams
- B23K11/0873—Seam welding not restricted to one of the preceding subgroups for rectilinear seams of the longitudinal seam of tubes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
Description
【発明の詳細な説明】
この発明はめつき一管の電縫溶接部の補修装置に関する
ものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a repair device for an electric resistance welded part of a plated pipe.
電線管では、溶接と一ドの余盛り部を切削除去すること
が、従来から行へわれでいる。しかしめつき管の場合、
この切削により予め施されためつきも同時に除去される
ので、外面のピード部を切削除去後に、ビードカットl
をめつき捕修している。このめっき補修方法には、金属
溶射法、溶融金属の供給による補修方法及び金属線の供
給による補修方法等がある。そして、これらめつきhi
i ([iE工程を非酸化性雰囲気中で行なうことが提
案されている。Conventionally, in electrical conduits, there is a difference between welding and cutting and removing the excess portion. However, in the case of plated pipes,
This cutting also removes the sagging that has been applied in advance, so after removing the bead portion on the outer surface, the bead cut l
I am trying to fix it. This plating repair method includes a metal spraying method, a repair method by supplying molten metal, a repair method by supplying metal wire, etc. And these eyes
i ([iE process is proposed to be performed in a non-oxidizing atmosphere.
金属線の供給による捕修を非酸化性雰囲気中で行なう装
置の例を第1図に示す。危縫管7の進行方向に、ビード
カッタ1、ビードカット部の加熱装置2、めっき金属線
の予熱装置3、超並波こて4が順に配設されており、ビ
ードカッタ1をシールボックス5で囲み、また残りのめ
つキ抽修装置をシールボックス6て囲んでシールボック
ス5.6内を不活性又は還元性の非酸化性雰囲気として
いる。FIG. 1 shows an example of an apparatus that performs repair by supplying a metal wire in a non-oxidizing atmosphere. A bead cutter 1, a heating device 2 for the bead cut portion, a preheating device 3 for plated metal wire, and a superparallel trowel 4 are arranged in this order in the direction of movement of the dangerous seam pipe 7, and the bead cutter 1 is surrounded by a seal box 5. In addition, the remaining eyelash extraction equipment is surrounded by a seal box 6 to create an inert or reducing non-oxidizing atmosphere inside the seal box 5.6.
このような装置を用いて補修のめっきを行なつた場合、
密着性、耐食性及び外観等において優れた補修めつき層
が得られる。しかし操業面で若干の問題がある。その中
で最も操業の妨げとなるのは、シールボックス内で溶接
余盛り部を切削する際、多量に発生する切削屑排出の問
題である。めっきを施さない電縫管の場合の切削屑はお
おむね安定して連続的に発生するが、めつき電縫管の場
合の切削屑は、その長さが時には連続的に長く、時には
断続的に短くというように極めて不規則であるので、シ
ールボックス内の非酸化性雰囲気を破らずに、切削屑を
連続的に排出することが困難であった。そこでビードカ
ッタ部のシールボックス5と、めっき補修装置のシール
ボックス6と全分離可能にしておき、シールボックス5
に切削屑が溜った際は操業を止め切削屑を人力で取り出
していた。しかし、この作業は主属性を著しく阻害する
ものであり何らかの改善策が強く要請されていた。When performing repair plating using such equipment,
A repair plating layer with excellent adhesion, corrosion resistance, appearance, etc. can be obtained. However, there are some operational problems. Among these, the problem that most hinders operation is the discharge of a large amount of cutting waste when cutting the excess welding inside the seal box. In the case of unplated ERW pipes, cutting waste is generally generated stably and continuously, but in the case of plated ERW pipes, the cutting waste is sometimes continuously long, and sometimes intermittently. Because they are short and extremely irregular, it is difficult to continuously discharge the cutting waste without breaking the non-oxidizing atmosphere within the seal box. Therefore, the seal box 5 of the bead cutter section and the seal box 6 of the plating repair device are made completely separable.
When cutting waste accumulated in the factory, operations were stopped and the cutting waste was removed manually. However, this work significantly impedes the main attributes, and there is a strong demand for some kind of improvement measure.
この発明は上記のような事情に鑑みてなされたものであ
って、その目的は操業を止めることなく、また装置内部
の非酸性化雰囲気を破ることなく切削屑が排出できるよ
うにしためつき鋼管の電縫溶接部の補修装置を提供しよ
うとするものである。This invention was made in view of the above circumstances, and its purpose is to create a tightened steel pipe that allows cutting waste to be discharged without stopping operation or breaking the non-acidic atmosphere inside the equipment. The present invention aims to provide a repair device for electric resistance welding parts.
この発明のめつき鋼管の電縫溶接部の補修装置は、めっ
き鋼管の電縫溶接部のビードカッタと、ビードカット面
のめつき袖(If装装置全連設してなるものにおいて、
上記ビードカッタとめつき補イ4装置とを非酸化性雰囲
気中に保つための内部シールボックスと、この内部シー
ルボックスの外側で上記ビードカッタの前面に設けられ
たビード部に切欠きを生じさせる回転式切欠装置と、こ
の切欠装置と上記内部シールボックスとを榛いその内部
を排酸化性雰囲気に保つ外部シールボックスとを伽え、
この外部シールボックスにはシール機構を有する切削屑
排出口が設けられていることを特徴とするものでちる。A repair device for an electric resistance welded part of a plated steel pipe according to the present invention includes a bead cutter for an electric resistance welded part of a plated steel pipe, and a plating sleeve (if-fitting device) for the bead cut surface, all of which are connected in series.
an internal seal box for keeping the bead cutter and the fitting auxiliary device 4 in a non-oxidizing atmosphere; and a rotary notch for creating a notch in the bead section provided on the front surface of the bead cutter outside the internal seal box. a device, and an external seal box that closes the cutout device and the internal seal box and maintains an oxidizing atmosphere inside the device;
This external seal box is characterized in that it is provided with a cutting waste outlet having a sealing mechanism.
以下、この発明装置の実施例を第2図及び第3図により
説明する。ビードカッタ1の直後にめっき金属線予熱装
置3を配し、この予熱装置3を適邑な角度傾斜させてホ
ルダ11に取付けである。このようにビードカット表面
温度の低下の少ない切削点直後にめっき金属線8を配し
、且つめつき金属線8の溶融をより容易にするため傾斜
させることにより、浴接時の残留熱によってめっき金属
線8の溶着が十分可能となるので、従来の加熱装置2(
@1図)は省いである。Hereinafter, an embodiment of this invention device will be described with reference to FIGS. 2 and 3. A plated metal wire preheating device 3 is placed immediately after the bead cutter 1, and the preheating device 3 is attached to the holder 11 with an appropriate angle of inclination. In this way, by arranging the plated metal wire 8 immediately after the cutting point where the bead cut surface temperature decreases little, and by slanting it to make it easier to melt the peg metal wire 8, the residual heat during bath welding prevents the plating from occurring. Since the metal wire 8 can be sufficiently welded, the conventional heating device 2 (
@Figure 1) is omitted.
ホルダ11のあとに超音波こて4が配されている。そし
て、ビードカッタ1から超音波こて4の先端迄のめつき
補修装置10を覆う内部シールボックス12を設けて、
め9き捕修雰囲気を非酸化性雰囲気に保つようにしであ
る。この内部シールボックス12の外側で、ビードカッ
タlの前面に詳細を後述する回転式切欠装置13が設け
られている。この切欠装置13と上記内部シールボック
ス12を覆う外部シールボックス14が設けられている
。この外部シールボックス14の電縫管7の入口、出口
にはガスシール機構9.9が設けられ、シールボックス
14内への外気の浸入を防止している。そして入ロ側〃
メシール機構9には、電縫管7表曲に付着する水分を除
去するため、予めA 温に予熱した非酸化性ガスを使用
するようにしである。また上す己チップブレーカ13の
下側に位置して、下端部に開閉可能な蓋17を有する切
削屑の排出口16が設けられている。この排出口16及
び蓋17に窒素などの不活性ガスを送怜するシールガス
送給管18.18が接続されて、排出口16のシール機
構19が構成され、蓋17開放時の外気の浸入を防止す
るようになっている。An ultrasonic iron 4 is arranged after the holder 11. Then, an internal seal box 12 is provided to cover the plating repair device 10 from the bead cutter 1 to the tip of the ultrasonic iron 4.
The purpose is to maintain the trapping atmosphere in a non-oxidizing atmosphere. Outside this internal seal box 12, a rotary notch device 13, the details of which will be described later, is provided on the front surface of the bead cutter I. An external seal box 14 is provided that covers this notch device 13 and the internal seal box 12. A gas seal mechanism 9.9 is provided at the inlet and outlet of the electric resistance welded tube 7 of the external seal box 14 to prevent outside air from entering the seal box 14. And the entrance side〃
The meseal mechanism 9 is designed to use non-oxidizing gas preheated to temperature A in order to remove moisture adhering to the front curve of the electric resistance welded tube 7. Further, a cutting waste outlet 16 is provided below the upper chip breaker 13 and has a lid 17 that can be opened and closed at the lower end. A sealing gas supply pipe 18, 18 for delivering an inert gas such as nitrogen is connected to the discharge port 16 and the lid 17, and a sealing mechanism 19 for the discharge port 16 is configured. It is designed to prevent
回転式切欠装置13は、溶接余盛部に一定間隔でり込み
を与えるもので、次のように構成されている。21は頂
部にガイド21aを突設した門形フレームで、下端部に
軸23が挿通されている。この門形フレーム21は、外
部シールボックス14との間に設けられたばね22によ
って下方に付勢きれている。軸23には、複数本のバイ
ト24′+c放射状に組込んだ鼓形のガイドローラ25
が回転自在に取付けられている。そしてバイト24の先
端位置は、カイドローラ26の縁部が電縫管7の外面に
押圧されたとき、溶接余盛部に所定深さの切込みを与え
る高さとされている。27はビードカッタ1との間に設
けらf′Lfc隔壁である。The rotary notch device 13 gives cuts to the welded excess portion at regular intervals, and is configured as follows. Reference numeral 21 denotes a gate-shaped frame having a guide 21a projecting from its top, and a shaft 23 inserted through its lower end. This portal frame 21 is biased downward by a spring 22 provided between it and the external seal box 14. The shaft 23 has a plurality of bits 24'+c and a drum-shaped guide roller 25 incorporated radially.
is rotatably mounted. The position of the tip of the cutting tool 24 is set at such a height that when the edge of the guide roller 26 is pressed against the outer surface of the electric resistance welded tube 7, a cut of a predetermined depth is made in the welding excess portion. 27 is a partition wall f'Lfc provided between the bead cutter 1 and the bead cutter 1;
ガイドローラ25は、はね22により電縫管7に押圧さ
れ、電縫管7の走行に伴いガイドローラ25が転動し、
複数本のバイト24によって溶接ビード上に一定間隔で
切込みがつけられる。The guide roller 25 is pressed against the electric resistance welded tube 7 by the spring 22, and as the electric resistance welded tube 7 travels, the guide roller 25 rolls.
Cuts are made on the weld bead at regular intervals by a plurality of bits 24.
こうして切込みをつけられた浴接ビード部は、ど−ドカ
ッタ1で切削される際、切込み部で細分化され、所定長
さの切削屑となって排出口16に落下する。When the bath contact bead portion thus cut is cut by the throat cutter 1, it is divided into pieces at the cut portion and falls into the discharge port 16 as cutting waste of a predetermined length.
而して、切削屑の排出方法としては、蓋17を閉じたま
ま切削屑を排出口16のシュート部に溜め、しかるのち
開けて断続的に排出する方法や、常時蓋17を必要最小
限の開度で開いておき連続的に排出する方法が考えられ
るが、切削屑発生量の多寡に応じて使い分けれはよい。As a method for discharging the cutting waste, there are two methods: the cutting waste is collected in the chute of the discharge port 16 with the lid 17 closed, and then opened and discharged intermittently; A method that can be considered is to keep it open and discharge it continuously, but it is best to use a different method depending on the amount of cutting waste generated.
この発明の電縫溶接部の補イビ装置は上記のようなもの
であるから、造管およびめつき袖(If作業と同時並行
した切削屑の外部排出が可能となり、安定した連続操業
が行なえるようになるため、主層性の同上による製品価
格の低減に及ぼす効果は犬なるものがある。また装置要
部を核う内部シールボンクスと、全体kgう外部シール
ボックスとの二重シール構造となっているので非酸化性
雰囲気の確保が万全となり、袖イ凶めつき層の品質を更
に同上させることができる。Since the auxiliary cracking device for the electric resistance welding part of the present invention is as described above, it is possible to discharge the cutting waste to the outside simultaneously with the pipe making and plating sleeve (If) operations, and stable continuous operation can be performed. Therefore, the effect of reducing the product price due to the same main layer properties as described above is significant.Also, it has a double seal structure with an internal seal box that encloses the main parts of the device and an external seal box that covers the entire unit. As a result, a non-oxidizing atmosphere can be ensured, and the quality of the sleeve layer can be further improved.
第1図は補修装置の1例を示す説明図、第2図及び第3
図はこの発明装置の一実施例を示すもので、第2り1は
正面1凶、第3図は第2図の右側面図である。
1・・・ビードカッタ、7・・・めっき鋼管、10・・
・めっき補修装置、12・・・内部シールボックス、1
3・・・回転式切欠装置、14・・・外部シールボック
ス、16・・・切削屑排出口、19・・・シール機構、
2−1・・・フレーム、24川バイト、25・・・ガイ
ドa−ラ。Figure 1 is an explanatory diagram showing one example of a repair device, Figures 2 and 3
The figures show one embodiment of the device according to the invention, where the second side 1 is a front view and the third side view is the right side view of FIG. 2. 1... Bead cutter, 7... Plated steel pipe, 10...
・Plating repair equipment, 12...Inner seal box, 1
3... Rotary notch device, 14... External seal box, 16... Cutting waste outlet, 19... Seal mechanism,
2-1...Frame, 24 river bite, 25...guide a-ra.
Claims (1)
ト面のめつき補修装置とを連設してなるものにおいて、
上記ビードカッタとめつき補修装置とを非酸化性雰囲気
中に保つための内部シールボックスと、この内部シール
ボックスの外側で上記ビードカッタの前面に設けられた
゛ビード部に切欠を生じさせる回転式切欠装置と、この
切欠装置と上記内部シールボックスとヲ覆いその内部を
非酸化性雰囲気に保つ外部ンールボックスとを備え、こ
の外部シールボックスにはシール機構を有する切削屑排
出口が設けられていることを特徴とするめつき一管の電
縫溶接部の補修装置。A bead cutter for an electric resistance welded part of a plated steel pipe and a plating repair device for a peed cut surface are connected together,
an internal seal box for keeping the bead cutter and the fitting repair device in a non-oxidizing atmosphere; a rotary notch device for creating a notch in the bead portion provided on the front surface of the bead cutter outside the internal seal box; This notch device is equipped with an external seal box that covers the internal seal box and keeps the inside of the box in a non-oxidizing atmosphere, and the external seal box is provided with a cutting waste discharge port having a sealing mechanism. A repair device for the electric resistance welding part of a Surumetsuki pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6015983A JPS59185583A (en) | 1983-04-06 | 1983-04-06 | Repairing device of electric welded part of plated steel pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6015983A JPS59185583A (en) | 1983-04-06 | 1983-04-06 | Repairing device of electric welded part of plated steel pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS59185583A true JPS59185583A (en) | 1984-10-22 |
Family
ID=13134089
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6015983A Pending JPS59185583A (en) | 1983-04-06 | 1983-04-06 | Repairing device of electric welded part of plated steel pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59185583A (en) |
-
1983
- 1983-04-06 JP JP6015983A patent/JPS59185583A/en active Pending
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