JPS59173073A - Preparation of rolled kamaboko having rod-shaped core - Google Patents

Abstract

PURPOSE:To prepare the titled KAMABOKO (boiled fish paste) having unique taste and flavor, continuously in high efficiency, by slitting a fish paste web leaving a margin to be bonded, rolling the web spirally, and pouring a fluid to form a rod-like core into the central cavity of the rolled fish paste web. CONSTITUTION:A compounded fish paste 7 is extruded through the nozzle 5 on the steel belt 3 to a definite thickness, thermally coagulated in the steaming box 4, released from the belt 3 with the releasing plate 8, and cooled during the transfer with the conveyors 9a-9c. The cooled fish paste web is cut with the cutting rollers 13, 13' leaving a margin for bonding, and the obtained web having a number of slits is converged with the coincal rollers 14a-14c, etc. by rolling one lateral end of the web toward the other end. The pipe 16 for pouring a fluid is placed near the starting end of the rolled web, and the rod-like core material is supplied quantitatively to the central cavity of the rolled web. The product is packed and cut to a definite length by the packaging and cutting means 21 to obtain the titled KAMABOKO.

Description

[Detailed Description of the Invention] At present, crab leg-style hoko floats, which are made by cutting heated and coagulated fish meat-like paste products into strings and bundling them, are very popular in the market. In addition, products made by putting cheese and other ingredients into chikuwa (chikuwa) are also appreciated as a delicacy.

In view of the current situation, the present invention aims to efficiently and continuously produce crab-leg-like hobohoko, which has a crab-leg-like texture and a unique flavor in which cheese, fish roe, etc. are incorporated into the core. The unique feature of this method is that it does not completely cut the strip-shaped fish meat product into strings; in other words, it wraps the fish meat strips into a spiral shape with a large number of creases, leaving an allowance for joining. During this rolling, the fluid that becomes the rod-shaped core is efficiently injected into the center.

Hereinafter, the present invention will be explained based on the accompanying drawings.

Figure 1 is a schematic side view of the entire device, Figure 2 is the
FIG. 3 is an enlarged perspective view of the product.

Reference numeral 1 denotes heating means, and a steel belt 3 is rotatably provided on the upper surface of a frame 2, and a steam box 4 is provided in the middle of the rotation.

Reference numeral 5 denotes a discharge spout for fish paste products provided at one end edge of the steel belt 3, through which raw materials from a kneading pond (not shown) are delivered via a pump 6 to the steel belt 3.・Enable it to be discharged in ~2 yen).

The discharged raw material 7 passes through a steam box 4 maintained at approximately 80 to 95 degrees Celsius by rotation of the steel belt 3 in the direction of the arrow, and is heated and solidified. Reference numeral 8 denotes a peeling plate, through which the heated and solidified material 7° is peeled off and transferred onto cooling means 9 located above.

The cooling means 9 is a multilayer transfer conveyor 9a, 9b, 9c.
It consists of three layers (in the illustrated example), and a cooling effect is performed during the process of being sequentially transferred toward the upper stage.・At this time, the transfer conveyor 9a) i7 is equipped with an infrared heating machine '1oiz, 10b... to assist the gelation using the steam box.
is installed.

Reference numeral 11 denotes a forming means, and the cooled raw material is fed from the edge of the transfer conveyor 9C into a thread cutting roller 13.13'' by means of a take-up roller 12,
The threads are cut at intervals of ~2 LIIN so that a connecting allowance of 0.2 to 0.3 shoulder is left on the edge.

In this example, two series are executed simultaneously (
(see FIG. 2), the threaded material is then wound in a helical manner. This winding action involves a number of conical rollers 14a, 14'a, 14b14'b14c14°c -11, -all vj in opposing relation.
x self, and the opposing intervals are made to gradually increase in the direction of travel, and are made to rotate synchronously by a drive means using a chain belt (not shown),
In the illustrated example, the outer conical rollers 14a, 14J
, 14C, , -, remain as they are, and the distance between the opposing inner conical rollers 14°a114・bl 4・C... is gradually increased, so that the above effects can be obtained. ing.

In other words, the material 7° with many lines created by the above action is
During its running process, the internal conical roller 14"a 144
By sequentially contacting the 14'C..., the conical roller 1 is gradually rolled inward from each 4@ position, and at this time the conical roller 1 that is first rolled
At the point 4°a there is an eternal rod-shaped core (/:) 3,'f=
, ”) The pipe from the container is recommended.

Reference numeral 15 denotes a rod-shaped core feeding container, in which core materials such as cheese are housed, and a feeding means such as a gear pump is provided in the F section, and these core materials are fed out through a pipe 16 at a constant pressure. There is.

According to the present invention, as described above, the core material such as cheese in the container 15 is poured out and rolled up, and at this time, the material is cut into strips so that the material is left with a tether (5). This is because the poured core material leaks to the outside and is formed into a cylindrical shape by passing through the arcuate grooves m of the rollers 17, vertical drum rollers 18a, 18b, and so on. It is sent to the next process, the transfer belt 19, 20. By increasing the belt speed one step at a time, the molding material is made to form a perfect cylinder, and, although not shown in the figure, the entire layer coloring means is applied on the belt.
Coloring such as green and red is done.

Reference numeral 21 denotes a packaging/cutting means, which includes a packaging machine 22, a heat sealing plate 23, and a cutting machine 24.
10T) and analyzed to obtain the desired product 26.

The present invention is constructed as described above, and the core material used in the process is made of a material that becomes fluid at a temperature of 50 to (6) 100 C, quickly solidifies at room temperature, and takes into consideration distribution aspects. (It is necessary that the material does not deform when heated for 30 minutes or more after vacuum packaging.In the case of cheese, solid cheese with a relatively high melting point is heated in a steam oven. Boil the sea bream completely at 80°C to 90'C, and push it out through a pipe with a diameter of 10+1m1q while maintaining the temperature. Also, small edible solid products such as fish roe and powdered egg yolk, and granule products. Alternatively, when using a powder product, it is mixed with a solution of 1 to 10 parts of agar and extruded while maintaining the product temperature at 60 to 100 centigrade.

The present invention having the above configuration will be further explained in detail by the following examples.

Example 1 The viscous fish meat was spread from the mouthpiece 5 onto the steel belt 3 with a plate thickness of 1.
3. Various, width 150. Discharge into a band-shaped body of IN, 80-9
By heating the inside of the steam box 4 held at 5'C to 4, +4, the heating υ is solidified. 7) Then, it is cooled while running in the atmosphere using the upper cooling means 9, and sent into the rib cutting roller 13.
Insert lγ so that about 3 km of connecting allowance remains,
Spiral rolling is performed through each conical roller.

This material feed container 15VC is heated to 90% in a steam pot.
The cheese that had been dissected in a complete bath at 'C was kept at a temperature of 80°C, and the diameter was 10°C by the drive of a gear pump.
It is fed through the pipe 16 into the scored material before rolling.

At this time, the speed of the belt 9.10 is adjusted to become faster sequentially, and while the cheese is being rolled into the core,
The mTI is formed into a cylindrical shape, and the upper surface is colored red, and the outer surface is wrapped with a transparent film sheet 25 using a packaging machine 22. Then, it is sealed using a heat sealing machine 23, and then it is cut using a cutting machine 24. It was cut into 80 lengths to obtain a crab leg-style rolled hoko product 26 using cheese as the core material. The product withstood killing at 80°C for 30 minutes.

(8) Example 2 As a core material for fish roe, water 10/(((7) with powder ball 300/ fully boiled in a steam pot, bath PAL,
71rg of fish υ1] was added and mixed and the product temperature was maintained at 70i or higher, and this was heated and solidified in the same manner as in Example S1, and then left to cool before rolling in the cut strip material. The fish roe was injected through a pipe and made into a crab leg-style rolled hoko product. The product was able to withstand sterilization at 80°C for 30 minutes.

[Brief explanation of the drawing]

Figure 1 is a schematic side view of the entire device θ, and Figure 2 is the X-
An enlarged plan view showing an X-ray arrow, and FIG. 3 is an enlarged perspective view of the product. 1...Heating means 4...Steam box 5...
Discharge spout 613. Sending port, Bu 7...Raw materials
9... Cooling means 11... Molding means 1
3.13... Crease cutting rollers 14a, 14' (2
, 14b, 14°b, 14°C%14'c, ,
, Conical roller 15... - Container for feeding rod-shaped core (9) 19, O... Transfer belt 21... Packaging cutting means 22
...Packaging machine 23-...Heat sealing machine 24...Cutting machine 26...1 person for product patent Binan...Representative of Ifhus Co., Ltd. 19
9 Hiroshi Kuma, Minoru (10)

Claims (3)

[Claims] (1) The heated and coagulated fish meat strip material is cut into strips so that a joint allowance remains, and a large number of creases are created, and the strip material is rolled up with one end facing the other end in the width direction. This is a patented winding with a rod-shaped core, which is produced by focusing the material while converging, and by introducing a fluid injection pipe at the starting end of the winding to quantitatively feed the rod-shaped chisel material, which is then packaged and cut to a fixed length. A method of manufacturing a built-in plow. (2) The rod-shaped core material is injected with a material that becomes fluid at a temperature of 50 to 100 liters and solidifies at room temperature. How to make a cape. (3) The rod-shaped core material becomes fluid at a temperature of 50 to 100°C and solidifies at a final temperature.
2. A method for producing a rolled-up hoko with a rod-shaped core as claimed in claim 1, wherein a powder or the like is injected.