JPS59166317A - Water cooling method of wire rod in wire rod rolling - Google Patents
Water cooling method of wire rod in wire rod rollingInfo
- Publication number
- JPS59166317A JPS59166317A JP3994683A JP3994683A JPS59166317A JP S59166317 A JPS59166317 A JP S59166317A JP 3994683 A JP3994683 A JP 3994683A JP 3994683 A JP3994683 A JP 3994683A JP S59166317 A JPS59166317 A JP S59166317A
- Authority
- JP
- Japan
- Prior art keywords
- wire rod
- water cooling
- wire
- pipe
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0224—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for wire, rods, rounds, bars
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
【発明の詳細な説明】
この発明は線材圧延における圧延後に行う線材の水冷に
関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to water cooling of a wire rod after rolling in wire rod rolling.
第1図に示すように線材の圧延においては、最終圧延機
lと強制あるいは自然風冷のための巻取機3の間に水冷
管11の多数列と水切管18とからなる水冷ゾーン2を
設け、温度計4で測定される巻取温度を一定の範囲内に
コントロールすべ(フィードバックコントロールを行な
っている。As shown in FIG. 1, in the rolling of wire rods, a water cooling zone 2 consisting of multiple rows of water cooling pipes 11 and drain pipes 18 is installed between the final rolling mill 1 and the winding machine 3 for forced or natural air cooling. The coiling temperature measured by the thermometer 4 should be controlled within a certain range (feedback control is performed).
即ち、温度計4からのデータを温度指示調節計5に入力
しこれより流量指示調節計6に信号を送り調節弁7を制
御する。That is, data from the thermometer 4 is input to the temperature indicating controller 5, which sends a signal to the flow rate indicating controller 6 to control the regulating valve 7.
尚9図中9は冷却水配管、8は該調節弁7の手前に配さ
れた流量計で、そのデータは該流量指示調節計6に送ら
れている。このことで製品の機械的性質の均一化や、二
次加工の祭のデスケーリング性を良くしているため巻取
温度を均一にするということは製品の品質に関して非常
に重要である。 そして第1図に示すフィードバックコ
ントロールにおいては線材の長さ方向に関しては巻取り
温度を目標温度Tsに対し許容誤差へTの内。In FIG. 9, 9 is a cooling water pipe, 8 is a flow meter placed in front of the control valve 7, and its data is sent to the flow rate indicating controller 6. This makes the mechanical properties of the product uniform and improves descaling properties during secondary processing, so uniform winding temperature is very important in terms of product quality. In the feedback control shown in FIG. 1, the winding temperature in the longitudinal direction of the wire is kept within the tolerance T with respect to the target temperature Ts.
即ちTs±△T内に制御することが可能である。That is, it is possible to control within Ts±ΔT.
但し、それは線材断面の円周方向に対し一方向からしか
温度測定を行なっていない結果であり、実際には円周方
向の冷却の不均一性があるため士△Tに入っていないこ
とが十分あり得る。つまり。However, this is the result of temperature measurement being performed only from one direction with respect to the circumferential direction of the wire cross section, and in reality, there is non-uniform cooling in the circumferential direction, so it is sufficient that the temperature is not within ΔT. could be. In other words.
水冷管11の形状は第2図に示すような構造であり、各
々口を開いたパイプllaと口を絞ったパイプllbの
間に隙間があり、水12は配管を通ってパイプの周方向
から均一に出されるようになちているところの一般に使
用されているものである。又その下流に設ける水切管1
8は線材進入方向に口を開いたところの一般に使用され
るものである。そして線材がパイプ内を通る時は、第3
図にその断面を示したよ・うに線材13はパイプの下部
へ接触し、水はパイプの周方向に沿って下方へ流れるた
め線材13の下部は十分冷却されるが上部はあまり冷却
されない状態となる。4それを線材断面の周方向の角度
と冷却後の巻取温度Tsの関係で表すと第4図のように
なる。この時の最大値Tuと最小値Tdの差が2△T以
内であれば良いが、実際にはこれが2△Tを越える場合
が多(品質のばらつきを大きくする原因になっている。The shape of the water cooling pipe 11 is as shown in Fig. 2, and there is a gap between the open pipe lla and the closed pipe llb, and water 12 flows through the pipe from the circumferential direction of the pipe. It is commonly used and is designed to be dispensed evenly. Also, drain pipe 1 installed downstream
8 is a generally used one with an opening in the direction in which the wire enters. When the wire passes through the pipe, the third
As shown in the cross section of the figure, the wire rod 13 contacts the lower part of the pipe, and the water flows downward along the circumferential direction of the pipe, so the lower part of the wire rod 13 is sufficiently cooled, but the upper part is not cooled very much. . 4 The relationship between the circumferential angle of the wire cross section and the coiling temperature Ts after cooling is shown in FIG. 4. It is sufficient if the difference between the maximum value Tu and the minimum value Td at this time is within 2ΔT, but in reality this often exceeds 2ΔT (which is a cause of large variations in quality).
本発明は斜上の実情に漏みなされたものでその要旨とす
るところは5多数の進行方向に列なる水冷管11および
水切管18からなる線材の水冷ゾーン2の出側に設ける
線材検出器の信号を受けて2個々の水冷管11の前後に
設ける各ローラニを線材を検知するときは上昇させ、検
知しないときは下降させて線材の水冷管IIへの進入を
保障しつつ線材を該水冷管11の中央へ位置させること
を可として線材断面周方向の冷却の差をなくし均一な品
質の線材製品を生産することが出来るとした点にある。The present invention was made in consideration of the actual situation of dipping, and its gist is that a wire rod detector is installed on the outlet side of a water cooling zone 2 for wire rods, which consists of five water cooling pipes 11 and drain pipes 18 arranged in a row in the direction of travel. In response to a signal from It is possible to position it in the center of the tube 11, thereby eliminating differences in cooling in the circumferential direction of the cross section of the wire rod, thereby making it possible to produce wire rod products of uniform quality.
以下、これを図に基づいて詳細に説明する。This will be explained in detail below based on the drawings.
本発明においては、第5図に示すように水冷管11の前
後に取りつけたセンタリングローラ15によって持ち上
げ、パイプ内で完全に中央に位置するようにする。この
ことでパイプの円周方向から微少な隙間14より均一に
吹き出された冷却水がパイプ下部を通って流れて行く時
にも、線材1213の下部が過度に冷却されることがな
くなり冷却度は水量のみによって調節でき1円周方向に
対し均一な冷却が行なえる。又、冷却水はパイプ内を通
りセンタリング用ローラ15に吹きがけられてから排水
されるため、センタリング用ローラの冷却がこの冷却水
によって行なわれるという利点を持つ。In the present invention, as shown in FIG. 5, centering rollers 15 attached to the front and rear of the water-cooled pipe 11 lift the water-cooled pipe 11 so that it is perfectly centered within the pipe. This prevents the lower part of the wire rod 1213 from being excessively cooled even when the cooling water uniformly blown out from the circumferential direction of the pipe through the small gap 14 flows through the lower part of the pipe, and the degree of cooling is reduced by the amount of water. Uniform cooling can be achieved in one circumferential direction. Furthermore, since the cooling water passes through the pipe and is sprayed onto the centering roller 15 before being drained, there is an advantage that the centering roller is cooled by this cooling water.
次に、センタリング用ローラ15を上げるタイミングに
ついては水冷ゾーン2の直後に設けた線材検出器16に
よって制御する(入側に線材検出器を配する場合は遅延
のためのタイマーを使用しないと、線材の検出信号に基
づきますローラ15が上昇して水冷管11の入口を塞ぎ
、その後に線材13が進入するという事態が発生し、線
材13が水冷管11に進入出来なくなるという問題があ
るため)。Next, the timing for raising the centering roller 15 is controlled by a wire detector 16 installed immediately after the water cooling zone 2 (if a wire detector is installed on the entry side, a timer for delaying the wire must be used. Based on the detection signal, the roller 15 rises and blocks the entrance of the water-cooled pipe 11, and then the wire 13 enters, which causes a problem that the wire 13 cannot enter the water-cooled pipe 11).
即ち、第6図に示したように線材13が水冷ゾーン2を
出た時点で線材検出器16がオンになりローラ動作制御
部17に信号を出す。信号を受けた当該制御部17はセ
ンタリング用ローラ15上昇の指令を出し上昇させ、線
材検出器16が線材13の尾端が通過して線材13を感
知しなくなるオフになると逆の動作でセンタリング用ロ
ーラ15を下降させる。線材検出器16がオンになるま
では、線材13は水冷ゾーン2のパイプ中で下面に接触
しているため従来通り円周方向の冷却度の不均一性を生
じるが、その長さは全体から比べると僅かであり、残り
の部分の均一に冷却されるメリットは十分大きなものと
なる。That is, as shown in FIG. 6, when the wire 13 leaves the water cooling zone 2, the wire detector 16 is turned on and sends a signal to the roller operation control section 17. Upon receiving the signal, the control unit 17 issues a command to raise the centering roller 15, and when the wire detector 16 turns OFF and stops sensing the wire 13 after the tail end of the wire 13 has passed, the centering roller 15 is activated in the opposite direction. Lower the roller 15. Until the wire detector 16 is turned on, the wire 13 is in contact with the lower surface of the pipe in the water cooling zone 2, which causes non-uniform cooling in the circumferential direction as before, but its length is Compared to this, the amount is small, and the advantage of uniformly cooling the remaining portion is sufficiently large.
該ローラ15の上昇量は、線材13径に応じて変更可能
なように該制御部17において線材径の設定を行なう。The wire diameter is set in the control section 17 so that the amount of rise of the roller 15 can be changed according to the diameter of the wire 13.
制御部17では設定された線材径に応じてローラ15の
上昇量を出す。このことによって線材は常にパイプのセ
ンターに位置され。The control unit 17 determines the amount of rise of the roller 15 according to the set wire diameter. This ensures that the wire is always located at the center of the pipe.
位置の偏りによる不均一性が生じることはなくなる。Non-uniformity due to positional bias will no longer occur.
上記の本発明装置によって線材の冷却を行ったところ極
めて良好な結果が得られた。まず、先端の不均一部分に
ついては線材検出器としては通常のHMDを用いたとこ
ろ、水冷ゾーン入口がらHMDの検出点までの距離が約
12m、 ライン速度が約40 m / sより約0
.3 secの遅れ、更にHMDがオンになって信号が
伝達されセンタリング用ローラが所定の位置へ上昇する
までに約0.5 secかかることから先端部の約32
mについては不均−な冷却になったが、その後の部分に
ついては円周方向に対する冷却度の不均一性が極めてよ
くなった。即ち巻取温度の目標値が880℃の製品に関
し、先端的10mの部分と32mを過ぎた部分での周方
向の温度をグラフに表すと第7図のようになった。When the wire was cooled using the apparatus of the present invention, very good results were obtained. First, regarding the uneven part at the tip, when a normal HMD was used as a wire detector, the distance from the water cooling zone entrance to the HMD detection point was about 12 m, and the line speed was about 40 m/s, so it was about 0.
.. There is a delay of 3 seconds, and since it takes about 0.5 seconds for the HMD to turn on, transmit the signal, and raise the centering roller to the specified position, the
Although cooling was non-uniform with respect to m, the non-uniformity of the degree of cooling in the circumferential direction was extremely improved in the subsequent portions. That is, for a product with a target winding temperature of 880° C., the temperature in the circumferential direction at a 10 m point and a portion past 32 m from the tip is shown in a graph as shown in FIG.
目標温度に対し120°Cの誤差が±10℃以下になっ
ている。さらに従来方式の場合長さ方向に関しても線材
がパイプ下面に接していることから排水管の方へ流れる
水との接触の量や時間の変動により冷却の不均一性を生
じていたため円周方向の不均一性を含めると、目標値に
対し±30℃程度の制御が限度であったものが本発明に
よる方法では第5図で分かるように排水管の方へ流れる
水との接触がないため長さ方向の冷却の不均一性は殆ど
無くなり巻取温度に対しほぼ±10°Cの制御が可能と
なった。The error of 120°C from the target temperature is less than ±10°C. Furthermore, in the conventional method, since the wire was in contact with the bottom surface of the pipe in the length direction, the amount and time of contact with the water flowing toward the drain pipe varied, resulting in uneven cooling. Including non-uniformity, the limit of control was about ±30°C relative to the target value, but with the method of the present invention, as shown in Figure 5, there is no contact with the water flowing toward the drain pipe, so it can be controlled for a long time. Non-uniformity in cooling in the transverse direction has almost disappeared, and it has become possible to control the winding temperature within approximately ±10°C.
第1図は水冷制御の概略図、第2図は従来の水冷管の説
明図、第3図は従来方式における水冷管と線材との関係
を示す断面図、第4図は従来方式の水冷による線材の円
周方向の温度分布を示す図、第5図a、bば本発明によ
る水冷方式の説明図、断面図、第6図はその制御の概略
図、第7図は本発明による効果を示した比絵のグラフで
ある。
11・・・水冷管、18・・・水切管。
2・・・水冷ゾーン、16・・・線刊検出器。
13・・・線材、15・・・センタリング用ローラ
ンゾ4′A〃
膚オ力汚麿
ブ31W
、yg−5a
渭方n専々Figure 1 is a schematic diagram of water cooling control, Figure 2 is an explanatory diagram of a conventional water cooling pipe, Figure 3 is a sectional view showing the relationship between the water cooling pipe and wire in the conventional method, and Figure 4 is the conventional water cooling method. Figures 5a and 5b are diagrams showing the temperature distribution in the circumferential direction of the wire, Figures 5a and 5b are explanatory diagrams and cross-sectional views of the water cooling system according to the present invention, Figure 6 is a schematic diagram of its control, and Figure 7 is a diagram showing the effects of the present invention. This is a graph of the ratio shown. 11...Water cooling pipe, 18...Water drain pipe. 2...Water cooling zone, 16... Line detector. 13...Wire rod, 15...Loranzo 4'A for centering, 31W, yg-5a, dedicated to
Claims (1)
18)からなる線材の水冷ゾーン(2)の出側に設ける
線材検出器(16)の信号を受けて9個々の水冷管(1
工)の前後に設ける各ローラー(15)を線材を検知す
るときは上昇させ。 検知しないときは下降させて線材の水冷管(11)への
進入を保障しつつ線材を該水冷管(11)の中央へ位置
させることを可としたことを特徴とする線材の水冷方法
。[Claims] A large number of water cooling pipes (11) and drain pipes (
9 individual water-cooled pipes (1
When detecting the wire, raise the rollers (15) provided before and after the wire rod. A water cooling method for a wire rod, characterized in that the wire rod can be positioned at the center of the water cooling tube (11) while ensuring that the wire rod enters the water cooling tube (11) by lowering the wire rod when the wire rod is not detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3994683A JPS59166317A (en) | 1983-03-10 | 1983-03-10 | Water cooling method of wire rod in wire rod rolling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3994683A JPS59166317A (en) | 1983-03-10 | 1983-03-10 | Water cooling method of wire rod in wire rod rolling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS59166317A true JPS59166317A (en) | 1984-09-19 |
Family
ID=12567116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3994683A Pending JPS59166317A (en) | 1983-03-10 | 1983-03-10 | Water cooling method of wire rod in wire rod rolling |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59166317A (en) |
-
1983
- 1983-03-10 JP JP3994683A patent/JPS59166317A/en active Pending
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