JPS59159254A - Belt type continuous casting machine - Google Patents
Belt type continuous casting machineInfo
- Publication number
- JPS59159254A JPS59159254A JP3281183A JP3281183A JPS59159254A JP S59159254 A JPS59159254 A JP S59159254A JP 3281183 A JP3281183 A JP 3281183A JP 3281183 A JP3281183 A JP 3281183A JP S59159254 A JPS59159254 A JP S59159254A
- Authority
- JP
- Japan
- Prior art keywords
- belt
- belts
- molten metal
- continuous casting
- shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0637—Accessories therefor
- B22D11/0677—Accessories therefor for guiding, supporting or tensioning the casting belts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の利用分野〕
本発明はスラブ材を製造するベルト式連鋳機に関し、特
にその鋳型構造に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Application of the Invention] The present invention relates to a belt type continuous casting machine for manufacturing slab material, and particularly to its mold structure.
従来、熱間ストリップ材用素材を製造する連鋳機は、矩
形状の鋳型とこれに接続されるローラガ・イドとによっ
て構成されていた。この方法では鋳型で造形された薄い
凝固殻を、h型下部のガイドローラで鋳型より摺動的に
引出すので、凝固殻が破断しやすく高速化が困難であっ
た。BACKGROUND ART Conventionally, a continuous casting machine for manufacturing hot strip materials has been constructed with a rectangular mold and a roller guide connected to the rectangular mold. In this method, a thin solidified shell formed in a mold is slidably pulled out from the mold by a guide roller at the bottom of the H shape, so the solidified shell is likely to break and it is difficult to increase the speed.
この欠点を解決するために、矩形鋳型の対向する長辺の
側にベルトを用い、凝固殻がこのベルトとほぼ同期しな
がら移動する同期式連鋳機が提案され、この方式によシ
従来の連鋳速度に比べて数倍の高速化を達成することが
可能となった。さらにこの方式のベルト式連鋳機によれ
ば、初期、凝固殻を安定した状態で造形するばかりでな
く、溶鋼の静圧負荷を支持する面でも有利である。すな
わちベルトの背面には平面状の静水圧軸受が配設されて
いるので、これによυ冷却を行うほかに、従来のローラ
で鋳片を案内支持する場合に生ずる、ローラ間で凝固殻
が溶鋼の静圧でふくれる現象、すなわちバルジング変形
を防止でき、良質な製品が得られるようになった。In order to solve this drawback, a synchronous continuous casting machine was proposed in which a belt is used on the opposing long sides of a rectangular mold, and the solidified shell moves almost synchronously with the belt. It has become possible to achieve speeds several times faster than continuous casting. Furthermore, this type of belt type continuous casting machine is advantageous not only in forming solidified shells in a stable state at the initial stage but also in supporting the static pressure load of molten steel. In other words, a planar hydrostatic pressure bearing is installed on the back of the belt, which not only performs υ cooling but also prevents solidification shells between the rollers that occur when guiding and supporting slabs with conventional rollers. This prevents the phenomenon of bulging due to the static pressure of molten steel, that is, bulging deformation, and enables the production of high-quality products.
このようなベルト式連鋳機においては、注湯された鋳片
の湯面近傍における鋳型形状を正確に保持することが重
要であシ、もしこの形状が悪いと造形さ名た鋳片形状も
これにならって悪くなる。In such a belt-type continuous casting machine, it is important to accurately maintain the shape of the mold near the surface of the poured slab, and if this shape is poor, the shape of the cast slab may change. It gets worse after this.
一般に連鋳機は設備高さを低くするため湾曲状に形成さ
れ、特にベルト式連鋳機においてはベルトが静水圧軸受
により支持されるが、湾曲内側面においてはベルトに張
力が加わるので、ベルトは静水圧軸受にならって移動す
るためベルトは変形すること(はない。一方湾曲外側面
においてはベルトの張力は前記静水圧軸受と直角方向の
鋳型短辺部拐で支持され、溶湯の静圧が増大してベルト
張力に打勝った後においてはじめて溶鋼静圧は静水圧軸
受で支持される。Generally, continuous casting machines are formed into a curved shape to reduce the height of the equipment, and in belt-type continuous casting machines in particular, the belt is supported by hydrostatic pressure bearings, but since tension is applied to the belt on the inside surface of the curve, the belt The belt moves following the hydrostatic pressure bearing, so the belt does not deform.On the other hand, on the curved outer surface, the tension of the belt is supported by the short side of the mold in the direction perpendicular to the hydrostatic pressure bearing, and the belt does not deform due to the static pressure of the molten metal. The static pressure of the molten steel is supported by the hydrostatic bearing only after it increases and overcomes the belt tension.
第1図は上i1.2の状態を示す側断面図であり、第2
図はそのA−A断面図である。第1,2図において湾曲
外側面のベルト1に張力が加わると、この張力はベルト
巾方向に一様に分布せず短辺部材2との接触面3に集中
することが測定により明かにされた。一方この短辺部材
2のベルト1との接触部3の長さaは、ベルl−1との
良好な当シを得るためにあ−まり長くすることができず
、通常30關程度になっている。またこの湾曲した短辺
部材2とベルト1との接触部における張力の集中度を測
定してみると、ベルト1の張力は第2図に示す当シ面3
の約2倍の部分に集中し、その他の部分には張力は負荷
されないことが明らかになった。FIG. 1 is a side sectional view showing the state of upper i1.2, and
The figure is a sectional view taken along the line AA. Measurements have revealed that when tension is applied to the belt 1 on the curved outer surface in FIGS. 1 and 2, this tension is not distributed uniformly in the belt width direction but is concentrated on the contact surface 3 with the short side member 2. Ta. On the other hand, the length a of the contact portion 3 of the short side member 2 with the belt 1 cannot be made too long in order to obtain good contact with the bell l-1, and is usually about 30 mm. ing. Also, when measuring the degree of concentration of tension at the contact area between the curved short side member 2 and the belt 1, it was found that the tension of the belt 1 was
It became clear that the tension was concentrated on a portion approximately twice as large as , and no tension was applied to other portions.
ベルト1の巾をB1ベルト1に一様に負荷されたものと
した場合の単位張力をσfoとすると、この部分のベル
ト1の張力σfは次式(1)で計算できる。When the width of the belt 1 is assumed to be uniformly loaded on the B1 belt 1, and the unit tension is σfo, the tension σf of the belt 1 in this portion can be calculated using the following equation (1).
従がってこの短辺部材2との接触部におけるベルト1は
伸び、第2図に示すようにベルト1は溶湯4側に変形し
てゆく。鋳型の湾曲半径を1え、ベルト1のヤング率を
Eとすると、この変形量δは次式(2)で計算できる。Therefore, the belt 1 at the contact portion with the short side member 2 is stretched, and the belt 1 is deformed toward the molten metal 4 as shown in FIG. When the radius of curvature of the mold is 1 and the Young's modulus of the belt 1 is E, the amount of deformation δ can be calculated using the following equation (2).
ここで−例として、σf O= 5に4/ rrrmz
% B=210 ox9/run2、几= 2500m
++、 a == 30 rran、B=1500馴
とすると
となる。すなわち第2図においてベルト1の中央部は7
明相度溶湯4側にへこみ、かつ短辺部材2の近傍では鋭
角の形状となる。Here - as an example, σf O=5 to 4/rrrmz
% B = 210 ox9/run2, R = 2500m
++, a==30 rran, and B=1500. In other words, in Fig. 2, the center part of the belt 1 is 7
It is recessed toward the light-phase molten metal 4 side, and has an acute-angled shape near the short side member 2.
このようにベルト1が変形すると、溶湯4が最初に凝固
する湯面では溶鋼の静圧はゼロに近いから、第2図に示
す溶湯4はこの図のような鋳片の外殻に造形されるので
、形状不良の鋳片が製造されることになる。When the belt 1 is deformed in this way, the static pressure of the molten steel is close to zero at the surface where the molten metal 4 first solidifies, so the molten metal 4 shown in Figure 2 is shaped into the outer shell of the slab as shown in this figure. As a result, slabs with poor shapes are manufactured.
また静水圧軸受5とベルト1との間の間隙が犬となり、
この部分のベルトを冷却するために必要な冷却水の水量
が増加する。In addition, the gap between the hydrostatic bearing 5 and the belt 1 becomes a dog,
The amount of cooling water required to cool this portion of the belt increases.
本発明は上記事実に鑑みてなされたものであり、正常な
形状の釣片を得ることのできる鋳型構造を有するベルト
式連鋳機を提供するものである。The present invention has been made in view of the above-mentioned facts, and provides a belt type continuous casting machine having a mold structure that can obtain fishing pieces of normal shape.
本発明は造形する鋳片とほぼ同期して循環する一対のベ
ルトと、これらのベルトの両側に設けられ鋳片の断面寸
法を規制するだめの一対の鋳型と、前記一対のベルトを
背面よp支持して案内する静水圧軸受とよυなり、溶湯
を連続的に冷却しつつ断面をほぼ矩形状に造形するベル
ト式連鋳機において、前記静水圧軸受の最上部、すなわ
ち溶湯注入部を垂直方向に直線状に形成し、溶鋼の静圧
がある程度大になる位置よシ前記静水圧軸受の湾曲を開
始して、湾曲外側のベルトの変形を防いで正常な形状の
鋳片を得られるようにしたものである。The present invention consists of a pair of belts that circulate almost in synchronism with the slab to be shaped, a pair of molds for regulating the cross-sectional dimensions of the slab, which are provided on both sides of these belts, and a mold for controlling the cross-sectional dimensions of the slab. In a belt-type continuous casting machine that continuously cools molten metal and forms the cross section into a nearly rectangular shape, the top of the hydrostatic bearing, that is, the molten metal injection part, is placed vertically. The hydrostatic pressure bearing is formed in a straight line in the direction, and the hydrostatic pressure bearing starts curving at a position where the static pressure of the molten steel is large to a certain extent, so as to prevent the deformation of the belt on the outside of the curve and obtain a slab of normal shape. This is what I did.
以下本発明に係るベルト式連鋳機の一実施例を図面を参
照して説明する。An embodiment of a belt type continuous casting machine according to the present invention will be described below with reference to the drawings.
第3図は本発明の実施例を示す側面図であり、。FIG. 3 is a side view showing an embodiment of the present invention.
第4図は第3図のB −B断面図である。タンディツシ
ュ5内の溶湯6はノズル7より下部のベルト鋳型に注湯
される。FIG. 4 is a sectional view taken along line B-B in FIG. 3. The molten metal 6 in the tundish 5 is poured into the belt mold at the lower part of the nozzle 7.
ベルl−鋳型は第4図に示す如く相対向する長辺側のベ
ルト8,9と、短辺側の副型10,11とによって構成
されている。前記ベルI−8,9はその背面を複数の静
水圧軸受によって支承されておシ、前記溶湯6が前記ノ
ズル7より注湯され、鋳片12の内部が凝固するまでの
間に、上部静水・玉軸受13〜19、下部静水圧軸受2
0〜26が配設されている。この静水圧軸受13〜26
にはそれぞれ冷却水供給孔27が形成されておシ、この
供給孔27より冷却水が前記ベルト8,9と静水圧軸受
13〜26の面間に噴射され、冷却と共に流体抵抗圧を
生じて溶鋼の静圧を支持するようになっている。As shown in FIG. 4, the bell l-mold is composed of opposing belts 8, 9 on the long sides and sub-moulds 10, 11 on the short sides. The bells I-8 and 9 are supported by a plurality of hydrostatic pressure bearings on their back surfaces, and while the molten metal 6 is poured from the nozzle 7 and the inside of the slab 12 solidifies, the upper static water・Ball bearings 13 to 19, lower hydrostatic pressure bearing 2
0 to 26 are arranged. These hydrostatic bearings 13 to 26
A cooling water supply hole 27 is formed in each of the holes, and cooling water is injected from the supply hole 27 between the surfaces of the belts 8 and 9 and the hydrostatic pressure bearings 13 to 26, and generates fluid resistance pressure along with cooling. It supports the static pressure of molten steel.
これらの静水圧軸受にはそれぞれ軸受接続端にローラが
配設されている。第5図はこのローラの駆動機構を示す
正面図で、静水圧軸受19.26にそれぞれ配設された
ロー228は、それぞれ軸受29によシ回転自在に支承
されておシ、スピンドル30を介してモータ31によシ
駆動されるようになっている。Each of these hydrostatic pressure bearings is provided with a roller at the bearing connection end. FIG. 5 is a front view showing the drive mechanism of this roller, in which the rows 228 respectively disposed on hydrostatic pressure bearings 19 and 26 are rotatably supported by bearings 29, and It is designed to be driven by a motor 31.
前記静水圧軸受13〜19は上部支持フレーム32.3
3.34により、また静水圧軸受20〜26は下部支持
フレーム35,36.37にょシそれぞれ支承されてお
υ、これらの支持フレーム32〜37は架台38に固設
されている。The hydrostatic bearings 13-19 are mounted on the upper support frame 32.3.
3.34, the hydrostatic pressure bearings 20 to 26 are respectively supported by lower support frames 35 and 36, and 37, and these support frames 32 to 37 are fixed to a frame 38.
前記上部ベルト8は前記静水圧軸受よシ噴射される流体
圧を介して前記鋳片12の上面に押圧され、駆動ガイド
ローラ39,40.41およびガイドローラ42によシ
鋳片12の進行方向に、この鋳片12とほぼ等速で駆動
され循環するようになっている。前記下部ベルト9も上
部ベルト8と同様に一片12の下面に押圧され、駆動ガ
イドローラ43,44.45およびガイドローラ46゜
47によシ駆動されるようになっている。The upper belt 8 is pressed against the upper surface of the slab 12 by the fluid pressure injected from the hydrostatic bearing, and is driven by the driving guide rollers 39, 40, 41 and the guide roller 42 in the direction of movement of the slab 12. In addition, it is driven and circulated at approximately the same speed as the slab 12. Like the upper belt 8, the lower belt 9 is also pressed against the lower surface of the piece 12, and is driven by drive guide rollers 43, 44, 45 and guide rollers 46.about.47.
前記静水圧軸受のうち最上部の13および20は垂直に
配設されておシ、その下部の14.15゜16および2
1,22.23は湾曲して配設され17.18.19お
よび24,25.26は水平に配設されている。The uppermost hydrostatic bearings 13 and 20 are arranged vertically, and the lower parts 14.15° 16 and 2
1, 22, 23 are arranged in a curved manner, and 17, 18, 19 and 24, 25, 26 are arranged horizontally.
このように構成された本発明の実施例において、溶鋼の
静圧をP1深さをH1比重をrとすれば、次式(3)に
示す如く静圧Pは深さHに比例して増加する。In the embodiment of the present invention configured as described above, if the static pressure of molten steel is P1 depth and H1 specific gravity is r, the static pressure P increases in proportion to the depth H as shown in the following equation (3). do.
P = )−i r ・・・・・
団・・・・(3)ベルトに加わる張力が幅方同に一様に
加わるものとした場合の、第1図における半径方向に生
ずる見掛上の圧力ptは次式(4)で示される。P= )−ir・・・・・・
(3) When the tension applied to the belt is applied uniformly in the widthwise direction, the apparent pressure pt generated in the radial direction in Fig. 1 is expressed by the following equation (4). .
p t = Cfo、 h/l(、−・1団=−(4)
但しσtoはベルトの単位張力、hはベル1、の厚さ、
Rは鋳型の湾曲半径とする。p t = Cfo, h/l(,-・1 group=-(4)
However, σto is the unit tension of the belt, h is the thickness of the belt 1,
R is the radius of curvature of the mold.
この(3)と(4)の圧力が等しくなった後は溶鋼の静
圧がベルト張力に打勝つので、このようになるときの溶
鋼の深さ1■を求めると次式(5)の如くなる。After the pressures in (3) and (4) become equal, the static pressure of the molten steel overcomes the belt tension, so the depth 1■ of the molten steel when this happens is determined by the following equation (5). Become.
ここで−例としてh = 1.2 m1ll、 r=
7200 Kg/陥3、σfo = 5 Kf/ m
m” 、R= 2500anとすれば
H=333+釧
となる。従って333關以上の垂直部を鋳型上部に設け
れば、第2図に示す如き鋳片の変形は鋳型全長について
生ずることはなく、正常な形状の鋳片を得ることができ
る。where - as an example h = 1.2 m1ll, r =
7200 Kg/depth 3, σfo = 5 Kf/m
m", R = 2500an, then H = 333 + 1. Therefore, if a vertical part of 333 or more angles is provided at the top of the mold, the deformation of the slab as shown in Fig. 2 will not occur over the entire length of the mold. A slab with a normal shape can be obtained.
またこのような連鋳機において、90咽厚の鋳片をl
Q m /1trip+の高速匿で製造する場合には、
鋳片の内部まで完全に凝固するための時間は約3分であ
るので、溶鋼を支持する区間(ri約30m必要である
。In addition, in such a continuous casting machine, slabs with a thickness of 90 mm are
When manufacturing at a high speed of Q m /1 trip+,
Since it takes about 3 minutes to completely solidify the inside of the slab, a section (RI of about 30 m) is required to support the molten steel.
上記のように本発jJJは、鋳片とほぼ同期して循環す
る一対のベルトと、鋳片の断面寸法を規制する一対の鋳
型と、ベルトを案内する静水圧軸受とを有するベルト式
連鋳機において、溶湯注入部の静水圧軸受を垂直方向直
線状に形成したので、湯面における鋳片の断面形状はほ
ぼ矩型となり、良質な形状の鋳片を得ることが可能とな
った効果は大である。As mentioned above, the JJJ is a belt-type continuous casting system that has a pair of belts that circulate almost synchronously with the slab, a pair of molds that regulate the cross-sectional dimensions of the slab, and a hydrostatic bearing that guides the belt. In this machine, the hydrostatic pressure bearing of the molten metal injection part is formed in a vertical straight line, so the cross-sectional shape of the slab at the surface of the molten metal is almost rectangular, which makes it possible to obtain slabs with a good quality shape. It's large.
第1図は従来のベルト式連鋳機の要部を示す側断面図、
第2図は第1図のA−A断面図、第3図は本発明に係る
ベルト式連鋳機の実施例を示す側面図、第4図は第3図
のB−B断面図、第5図は静水圧軸受のローラの駆動機
構を示す正面図である。
1,8.9・・・ベルト、2,10.11・・・短辺側
鋳型、6・・・溶湯、12・・・鋳片、13〜26・・
・静水玉算10
第20Figure 1 is a side sectional view showing the main parts of a conventional belt type continuous casting machine.
2 is a sectional view taken along the line A-A in FIG. 1, FIG. 3 is a side view showing an embodiment of the belt-type continuous casting machine according to the present invention, and FIG. FIG. 5 is a front view showing the drive mechanism of the roller of the hydrostatic bearing. 1, 8.9... Belt, 2, 10.11... Short side mold, 6... Molten metal, 12... Slab, 13-26...
・Seishui ball calculation 10 20th
Claims (1)
造形する鋳片とほぼ同期して移動循環する一対のベルト
と、これらのベルトの間隔を保持し鋳片の断面寸法を規
制するためにこれらのベルトの両側長手方向に配設され
た一対の鋳型と、前記各ベルトをそれぞれ案内する静水
圧軸受とを有するベルト式連鋳機において、溶湯注入部
に対応する位置の前記静水圧軸受を垂直方向直線状に形
成し、その下部に配設された静水圧軸受を湾曲状に形成
したことを特徴とするベルト式連鋳機。1. A pair of belts move and circulate in almost synchronization with the slab, which continuously cools and conveys the molten metal and shapes the slab into a nearly rectangular cross-section, and a belt that maintains the distance between these belts and regulates the cross-sectional dimensions of the slab. In a belt-type continuous casting machine having a pair of molds disposed in the longitudinal direction on both sides of these belts and hydrostatic pressure bearings that guide each of the belts, the hydrostatic pressure bearings are placed at positions corresponding to the molten metal injection part. A belt-type continuous casting machine characterized by having a vertical straight line and a hydrostatic pressure bearing disposed below the belt having a curved shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3281183A JPS59159254A (en) | 1983-03-02 | 1983-03-02 | Belt type continuous casting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3281183A JPS59159254A (en) | 1983-03-02 | 1983-03-02 | Belt type continuous casting machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59159254A true JPS59159254A (en) | 1984-09-08 |
JPH035897B2 JPH035897B2 (en) | 1991-01-28 |
Family
ID=12369213
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3281183A Granted JPS59159254A (en) | 1983-03-02 | 1983-03-02 | Belt type continuous casting machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59159254A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110255811A1 (en) * | 2006-06-21 | 2011-10-20 | Nsk Ltd. | Rolling element accommodating belt for linear guide apparatus, linear guide apparatus and metallic mold for manufacturing rolling element accommodating belt |
-
1983
- 1983-03-02 JP JP3281183A patent/JPS59159254A/en active Granted
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110255811A1 (en) * | 2006-06-21 | 2011-10-20 | Nsk Ltd. | Rolling element accommodating belt for linear guide apparatus, linear guide apparatus and metallic mold for manufacturing rolling element accommodating belt |
US8267586B2 (en) * | 2006-06-21 | 2012-09-18 | Nsk Ltd. | Rolling element accommodating belt for linear guide apparatus, linear guide apparatus and metallic mold for manufacturing rolling element accommodating belt |
Also Published As
Publication number | Publication date |
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JPH035897B2 (en) | 1991-01-28 |
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