JPS591508B2 - welding equipment - Google Patents
welding equipmentInfo
- Publication number
- JPS591508B2 JPS591508B2 JP11712280A JP11712280A JPS591508B2 JP S591508 B2 JPS591508 B2 JP S591508B2 JP 11712280 A JP11712280 A JP 11712280A JP 11712280 A JP11712280 A JP 11712280A JP S591508 B2 JPS591508 B2 JP S591508B2
- Authority
- JP
- Japan
- Prior art keywords
- torch
- welding
- electrode
- nozzle
- light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Arc Welding In General (AREA)
Description
【発明の詳細な説明】
本発明は、下端に接続したノズルの周囲から、電極及び
溶材としてのワイヤを斜下向きに挿入し、この電極とワ
イヤの下端を、ノズル内の下端中心に位置させることに
よつて、逆截頭円錐筒形をなすトーチを空洞化し、もつ
て、遮光保護面を使用することなく、このトーチの上か
ら、遮光板を介して溶接状態を直視しつつ、溶接作業を
行うようにすることにより、正確な溶接を行うことがで
き、また、ノズル下に設けた絶縁体を母材に接触させつ
つ溶接作業を行うことにより、アーク長を一定に保つて
、よりよいシールド効果が得られ、きれいな肉盛ができ
るようにするとともに、光が外部へできるだけ漏れない
ようにすることにより、作業者、並びに周囲の人の目を
保護し、さらに、トーチ内に溶接部を監視するテレビカ
メラや光ファイバーを内蔵して、遠隔操作もなしうるよ
うにした溶接装置に関するものである。Detailed Description of the Invention The present invention involves inserting an electrode and a wire serving as a welding material diagonally downward from the periphery of a nozzle connected to the lower end, and positioning the lower end of the electrode and wire at the center of the lower end inside the nozzle. By hollowing out a torch in the shape of an inverted truncated conical cylinder, welding can be carried out from above the torch, without using a light-shielding protective surface, while directly viewing the welding process through a light-shielding plate. By doing this, you can perform accurate welding, and by performing welding work while keeping the insulator provided under the nozzle in contact with the base metal, you can maintain a constant arc length and achieve better shielding. This ensures effective and clean overlay, protects the eyes of the worker and others by preventing light from leaking to the outside as much as possible, and also monitors the welding area within the torch. This relates to welding equipment that has a built-in television camera and optical fiber that can be operated remotely.
従来、この種溶接装置は、そのトーチの中心に電極を貫
通させているため、電極と母材との間に生じたアークを
、トーチの上方から視認することができず、そのため、
トーチ全体を母材から浮かし、トーチ下からアークを視
認しつつ溶接作業を行うようにしている。Conventionally, in this type of welding equipment, the electrode passes through the center of the torch, so the arc generated between the electrode and the base metal cannot be seen from above the torch.
The entire torch is lifted above the base metal, and the welding process is performed while visually checking the arc from below the torch.
従つて、正確な溶接作業を行うには、熟練を要し、かつ
トーチの下方からアークが見えるため、遮光用の保護面
が是非必要である等の欠点を有していた。本発明は、叙
上の欠点を除去するためなされたもので、以下、添付の
実施例図に基いて詳細に説明する。Therefore, in order to perform accurate welding work, skill is required, and since the arc can be seen from below the torch, there are drawbacks such as the necessity of a protective surface for shielding light. The present invention has been made to eliminate the above-mentioned drawbacks, and will be described in detail below with reference to the accompanying drawings.
中間部周囲に不活性ガス供給孔1が穿設された逆截頭円
錐筒形をなすトーチ2の上方部内と上端外周部に、紫外
線吸収用の遮光板3、4を水平設置するとともに、トー
チ2の下端に、耐熱絶縁環5を下端に設けた逆截頭円錐
筒形のノズル環6を接続し、かつノズル環6の外周部一
側より、先端に尖鋭部7を有する棒状の電極8を、その
先端の尖鋭部Tが、ノズル環6内の下方中心部に位置す
るように斜下向状態で貫挿し、さらに、電極8と対向す
るノズル環6の外周部他側より、溶材としてのワイヤ9
を給送可能なように斜下向状態で貫挿し、該ワイヤ9の
先端を、電極8先端の尖鋭部T下に位置するようにして
ある。Light-shielding plates 3 and 4 for absorbing ultraviolet rays are installed horizontally in the upper part and on the outer periphery of the upper end of the torch 2, which has an inverted truncated conical shape with an inert gas supply hole 1 bored around the middle part. A nozzle ring 6 in the shape of an inverted truncated conical cylinder with a heat-resistant insulating ring 5 provided at the lower end is connected to the lower end of 2, and from one side of the outer periphery of the nozzle ring 6, a rod-shaped electrode 8 having a sharp point 7 at the tip is connected. is inserted obliquely downward so that the sharp end T thereof is located at the lower center of the nozzle ring 6, and then from the other side of the outer periphery of the nozzle ring 6 facing the electrode 8, as a welding material. wire 9
The wire 9 is inserted diagonally downward so that it can be fed, and the tip of the wire 9 is positioned below the sharp portion T of the tip of the electrode 8.
上述した構成よりなる本発明溶接装置において、そのト
ーチ2の周囲に穿設された不活性ガス供給孔1よりトー
チ2内に、アルゴン等の不活性ガスを供給するとともに
、電極8に通電し、ノズル環2をトーチ2と共に母材1
0に接近させると、電極8先端の尖鋭部7と母材10と
の間にアーク11が生じることになり、かつ尖鋭部7下
には、ワイヤ9の先端が位置しているから、この溶材と
してのワイヤ9の先端をアーク11で溶融し、溶接可能
な状態となる。In the welding apparatus of the present invention having the above-described configuration, an inert gas such as argon is supplied into the torch 2 through the inert gas supply hole 1 drilled around the torch 2, and the electrode 8 is energized, The nozzle ring 2 is attached to the base material 1 together with the torch 2.
0, an arc 11 will be generated between the sharp part 7 at the tip of the electrode 8 and the base metal 10, and since the tip of the wire 9 is located below the sharp part 7, this welding material The tip of the wire 9 is melted by the arc 11 and becomes ready for welding.
しかも、このワイヤ9先端の溶融ブール12は、逆截頭
円錐筒形をなすトーチ2の上方部内に水平設置した遮光
板3を通して、遮光保護面を必要とすることなく、トー
チ2上から直視することができるから、溶融ブール12
を罫書線13に合せつつ、トーチ2を移動させれば、き
れいな直線上の溶接肉盛14が得られ、正確な溶接を行
うことができる。Moreover, the molten boule 12 at the tip of the wire 9 can be viewed directly from above the torch 2 through the light-shielding plate 3 installed horizontally within the upper part of the torch 2, which has the shape of an inverted truncated conical cylinder, without requiring a light-shielding protective surface. Since it is possible to melt the boule 12
By moving the torch 2 while aligning the mark line 13 with the score line 13, a clean straight weld overlay 14 can be obtained and accurate welding can be performed.
また、ノズル環6の下万に設けた耐熱絶縁環5を、母材
10に接触させつつ溶接作業を行うようにすれば、アー
ク11の長さを一定に保ち、よりよいシールド効果が得
られ、きれいな肉盛ができるとともに、しかも、外へ漏
れる光も少いから、作業者並びに周囲の人の目を保護す
ることができる。Furthermore, if welding is performed while the heat-resistant insulating ring 5 provided at the bottom of the nozzle ring 6 is in contact with the base metal 10, the length of the arc 11 can be kept constant and a better shielding effect can be obtained. Not only can a beautiful overlay be made, but also there is little light leaking outside, which protects the eyes of the worker and those around him.
さらに、第3図に示すように、トーチ2内に凸レンズ1
5,16を設ければ、トーチ2上から直視する溶触ブー
ル12を拡大して見ることができ、より正確な溶接が可
能となり、また、ノズル環6の下端外周に耐熱刷子17
を垂設すれば、屋外等の風の強い場所でも十分に使用可
能となる。Furthermore, as shown in FIG.
5 and 16, the welding boule 12 directly viewed from above the torch 2 can be enlarged and more accurate welding can be performed.
If it is installed vertically, it can be used even in windy places such as outdoors.
また、第4図に示すように、トーチ2下に接続したノズ
ル環6/を、電極8′とワイヤ9′端が下端から突出し
たものと交換すれは、水平板18端と垂直板19下端と
の角付けの場合の内側からの溶接も、直接トーチ2′上
から肉盛部14′を視認しながら行うことができるとと
もに、トーチ2内に溶接部を監視するテレビカメラや光
フアイバ一を内蔵させれば、溶接状態を人間の目で見ら
れない場所、或は人間が直接入れないような場所、例え
ば水中や原子炉のタンク等の溶接を行うときの遠隔操作
も可能となる。Also, as shown in FIG. 4, if the nozzle ring 6/ connected under the torch 2 is replaced with one in which the electrode 8' and the wire 9' end protrude from the lower end, the horizontal plate 18 end and the vertical plate 19 end Welding from the inside in the case of angular welding can also be performed while directly viewing the built-up part 14' from above the torch 2', and a television camera or optical fiber may be installed inside the torch 2 to monitor the welding part. If built-in, remote control will be possible when welding in places where the welding state cannot be seen with the human eye or where humans cannot directly enter, such as underwater or in a nuclear reactor tank.
図面は、本発明に係る溶接装置の実施例を示すもので、
第1図は、第1実施例の縦断正面図、第2図は、同平面
図、第3図は、第2実施例の縦断正面図、第4図は、角
付け時の状態を示す縦断正面図、第5図は、具体的実施
例を示す要部を切欠いた側面図である。
1・・・・・・不活性ガス供給孔、2・・・・・・トー
チ、3,4・・・・・・遮光板、5・・・・・・耐熱絶
縁環、6・・・・・・ノズル環、7・・・・・・尖鋭部
、8・・・・・・電極、9・・・・・・ワイヤ。The drawings show an embodiment of the welding device according to the present invention.
Fig. 1 is a longitudinal sectional front view of the first embodiment, Fig. 2 is a plan view thereof, Fig. 3 is a longitudinal sectional front view of the second embodiment, and Fig. 4 is a longitudinal sectional view showing the state at the time of squaring. The front view and FIG. 5 are side views with main parts cut away showing a specific embodiment. 1... Inert gas supply hole, 2... Torch, 3, 4... Light shielding plate, 5... Heat resistant insulating ring, 6... ... Nozzle ring, 7 ... Sharp part, 8 ... Electrode, 9 ... Wire.
Claims (1)
形をなすトーチの上方部内と上端外周部に、紫外線吸収
用の遮光板を水平設置するとともに、トーチの下端に、
耐熱絶縁環を下端に設けたノズル環を接続し、かつノズ
ル環の外周部から、電極及び給送可能な溶材としてのワ
イヤを、それらの先端がノズル内下方中心部に位置する
ようにして、斜下向状態で挿入したことを特徴とする溶
接装置。1. A light-shielding plate for absorbing ultraviolet light is installed horizontally within the upper part and around the upper end of the torch, which is in the shape of an inverted truncated conical cylinder with an inert gas supply hole bored around the periphery, and at the lower end of the torch.
A nozzle ring with a heat-resistant insulating ring provided at the lower end is connected, and a wire serving as an electrode and a welding material that can be fed is placed from the outer periphery of the nozzle ring so that their tips are located at the lower center inside the nozzle, A welding device characterized by being inserted in an obliquely downward position.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11712280A JPS591508B2 (en) | 1980-08-27 | 1980-08-27 | welding equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP11712280A JPS591508B2 (en) | 1980-08-27 | 1980-08-27 | welding equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5741888A JPS5741888A (en) | 1982-03-09 |
JPS591508B2 true JPS591508B2 (en) | 1984-01-12 |
Family
ID=14703970
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP11712280A Expired JPS591508B2 (en) | 1980-08-27 | 1980-08-27 | welding equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS591508B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4491715A (en) * | 1980-10-30 | 1985-01-01 | Nauchno-Proizvodstvennoe Obiedinenie Po Tekhnologii Mashinostroenia | Apparatus for gas-shielded arc welding |
CN113664371B (en) * | 2021-09-03 | 2022-05-31 | 江苏图灵智能机器人有限公司 | Welding robot based on three-dimensional form |
-
1980
- 1980-08-27 JP JP11712280A patent/JPS591508B2/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS5741888A (en) | 1982-03-09 |
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