JPS59142833A - Spray roasting method - Google Patents

Spray roasting method

Info

Publication number
JPS59142833A
JPS59142833A JP1504583A JP1504583A JPS59142833A JP S59142833 A JPS59142833 A JP S59142833A JP 1504583 A JP1504583 A JP 1504583A JP 1504583 A JP1504583 A JP 1504583A JP S59142833 A JPS59142833 A JP S59142833A
Authority
JP
Japan
Prior art keywords
roasting
oxygen
spray
furnace
liquid material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1504583A
Other languages
Japanese (ja)
Inventor
Shigetomi Noshita
野下 滋富
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP1504583A priority Critical patent/JPS59142833A/en
Publication of JPS59142833A publication Critical patent/JPS59142833A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00Heat treatments such as Calcining; Fusing ; Pyrolysis
    • B01J6/001Calcining
    • B01J6/004Calcining using hot gas streams in which the material is moved

Landscapes

  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Abstract

PURPOSE:To improve roasting efficiency and to economize the fuel required for roasting in a method for spray roasting of a liquid material by using the compressed air or steam which is preliminarily enriched with oxygen as a spraying medium for the liquid material to be subjected to the spray roasting. CONSTITUTION:The compressed air or steam which is preliminarily enriched with oxygen is used through a pipe 4 as a spraying medium for a liquid material to be subjected to roasting, such as a waste hydrochloric acid soln. produced from, for example, an installation for pickling iron and steel, in a method for spraying said liquid material via a pipe 1 and roasting the same in a roasting furnace 3. As a result, the improvement in roasting efficiency, the economization of the fuel required for the roasting and the suppression for the formation of NOx in the roasting furnace are attained. Since the temp. in the roasting furnace can be decreased, the thermal load in a combustion chamber is decreased and therefore the life of refractories is correspondingly extended.

Description

【発明の詳細な説明】 本発明は、液状物質たとえば酸廃液等の酸溶解物の噴霧
・焙焼方法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for spraying and roasting a liquid substance, such as an acid solution such as an acid waste liquid.

従来、酸溶解物等の液状物質の噴霧焙焼において、酸溶
解物の噴霧は、(1)酸溶解物を10〃程度に加圧し、
スプレーノズルを介して噴霧する方法(高圧スプレー法
)、または(2)酸溶解物を、55程度の圧縮空気を噴
霧媒体としてミスト化して噴出させる方法(ミストスプ
レー法)により行なわれて、いた。
Conventionally, in spray roasting of liquid substances such as acid melts, spraying of acid melts involves (1) pressurizing the acid melt to about 10 degrees;
This was carried out by a method of spraying through a spray nozzle (high-pressure spray method), or (2) a method of spraying the acid solution as a mist using compressed air of about 55% as a spray medium (mist spray method).

本発明は、後者のミストスプレー法の改良に係るもので
、具体的には次の事項について改善を図ることを目的と
するものである0 (1)酸溶解物の焙焼効率の向上 未反応物質が残存することがないよう完全な焙焼反応を
確保しながら、単位時間当たりの酸溶解物処理量を増大
させる。
The present invention relates to the improvement of the latter mist spray method, and specifically aims to improve the following matters: (1) Improving the efficiency of roasting acid-dissolved materials. Increases the throughput of acid melt per unit time while ensuring a complete torrefaction reaction with no residual material.

(2)焙焼に要する燃料の節減 酸溶解物の単位処理量当たりの燃料[要用はを低減させ
る。
(2) Savings on fuel required for torrefaction Reduces the amount of fuel required per unit throughput of acid melt.

(3)焙焼炉におけるNOx生成の抑制焙焼炉の構造の
うち、燃料の燃焼を行なう燃焼室におけるNOxの生成
を抑制する。
(3) Suppression of NOx generation in the roasting furnace In the structure of the roasting furnace, the generation of NOx is suppressed in the combustion chamber where fuel is burned.

(4)焙焼炉の炉体寿命の延長 焙焼炉特に燃焼室は高温度に達[7、そのため耐火物の
溶損、剥落が起こり易く寿命が知いので、焙焼炉の炉内
孟度をできるたけ低温度に保持する。
(4) Extending the lifespan of the roasting furnace The roasting furnace, especially the combustion chamber, reaches high temperatures [7] Therefore, the refractories are prone to melting and flaking, and the lifespan is short. Keep the temperature as low as possible.

すなわち、本発明は、液状物質を噴霧焙焼する方法にお
いて、処理対象である液状物質の噴霧媒体として、酸素
富化した圧縮空気または水蒸気を使用することを特徴と
するものである。
That is, the present invention is characterized in that, in a method of spray roasting a liquid substance, oxygen-enriched compressed air or water vapor is used as a spray medium for the liquid substance to be treated.

本発明の方法は、たとえば、鉄鋼酸洗設備がら発41:
、する塩酸廃液等の酸廃液の再生回収および酸廃液中に
溶解している鉄分の回収において、酸溶解物を噴霧゛焙
焼する工程に好適に適用される。この方法によれば、酸
廃液の再生回収および酸廃液中の鉄分の回収において、
酸廃液をスプレー装置を介して焙焼炉内に噴霧し焙焼す
るに際し、噴霧媒体として、あらかじめ酸素富化された
空気または水蒸気が使用される。このように酸素富化さ
れた空気量たは水蒸気を噴霧媒体として使用することに
よって、被焙焼物である酸廃液ミストと酸素との接触を
強制的に促進し、十分な接触を行なわしめることができ
る〇コノ結果、焙焼の主反応2FeC,fh −12H
20+−02−Fe2O3+4HCl↑において、酸廃
液ミストの酸化分解速度を大きくし、焙焼効率を向上さ
せることができる。より低い炉内温度の下で反応を終結
せしめることができる。
The method of the present invention can be applied, for example, to steel pickling equipment41:
It is suitably applied to the process of spraying and roasting the acid solution in the regeneration and recovery of acid waste solutions such as hydrochloric acid waste solutions and the recovery of iron dissolved in the acid waste solutions. According to this method, in the regeneration and recovery of acid waste liquid and the recovery of iron in acid waste liquid,
When the acid waste liquid is sprayed into the roasting furnace via a spray device and roasted, air or water vapor enriched with oxygen in advance is used as the spraying medium. By using the oxygen-enriched air volume or water vapor as the atomizing medium, it is possible to forcibly promote contact between the acid waste liquid mist, which is the object to be roasted, and oxygen, and to achieve sufficient contact. As a result, the main reaction of roasting 2FeC, fh -12H
In 20+-02-Fe2O3+4HCl↑, the oxidative decomposition rate of the acid waste liquid mist can be increased and the roasting efficiency can be improved. The reaction can be terminated at a lower furnace temperature.

一般に、炉内の02分圧が低下するとF6203の生成
は不十分となり、その結果、回収酸化鉄に付着する塩素
分が多くなることが生じる。回収酸化鉄の品質としては
、その中に含1れる塩素分の量が特に重要であり、磁性
材料等に使用する場合には、塩素分は11000pp以
下が望ましい。回収酸化鉄中の塩素分を減少させるlヒ
めには、(1)炉内温度を」二げる、伐)炉内02濃度
を上げる、(3)酸廃液の液滴を小さくする、(4)処
理量を小さくする、のいずれか1つ以上を講じる必要が
ある。(1)〜(4)はそれぞれ相関関係がある。した
がって、いま(4)の処理量を大きくしたい場合には塩
素分を所定附に抑え一定の品質を確保するために(1)
〜(3)のいずれかを講じればよい。(2)の措置を講
す゛る場合には、他の条件一定のもとでは(1)の炉内
温度を下げることができる。
Generally, when the 02 partial pressure in the furnace decreases, the generation of F6203 becomes insufficient, and as a result, the amount of chlorine adhering to the recovered iron oxide increases. Regarding the quality of recovered iron oxide, the amount of chlorine contained therein is particularly important, and when used for magnetic materials etc., the chlorine content is preferably 11,000 pp or less. To reduce the chlorine content in the recovered iron oxide, (1) lower the temperature in the furnace, increase the concentration in the furnace, (3) reduce the size of acid waste liquid droplets, ( 4) It is necessary to take one or more of the following measures to reduce the amount of processing. (1) to (4) are correlated with each other. Therefore, if you want to increase the processing amount in (4), in order to keep the chlorine content to a predetermined level and ensure a constant quality, (1)
Any one of (3) to (3) may be taken. When taking the measures in (2), the furnace temperature in (1) can be lowered under certain other conditions.

本発明は上記(2)の酸素濃度をにげる手段を功妙に達
成するものであるが、本発明において、酸素富化の好〜
ましい程度としては、酸素量25〜40係程度である。
The present invention effectively achieves the above (2) means of reducing the oxygen concentration, but in the present invention, the preferred method for oxygen enrichment is
A desirable level is an oxygen amount of about 25-40%.

酸素量が25係に満たない場合には、本発明による効果
が少なく、酸素量が40係を超える場合には、酸素価格
と効果との関係で却って不経済である。
When the amount of oxygen is less than 25 parts, the effect of the present invention is small, and when the amount of oxygen exceeds 40 parts, it is rather uneconomical due to the relationship between oxygen price and effect.

なお、この場合、焙焼炉廃熱等を利用して噴霧媒体を予
熱しておけば、上記した効果をさらに促進することがで
きる。
In this case, if the spray medium is preheated using waste heat from the roasting furnace, the above-mentioned effects can be further promoted.

また、上記したように焙焼炉内の温度を比較的低く、す
なわち500〜530℃程度とすることができるから、
燃焼室の熱負荷を低減することができる。
In addition, as mentioned above, the temperature inside the roasting furnace can be kept relatively low, that is, about 500 to 530°C.
The heat load on the combustion chamber can be reduced.

一方、従来、焙焼反応に必要な酸素の供給は、過剰な量
の空気を燃焼装置を介して焙焼炉内に供給し、これによ
り焙焼炉内を酸化性雰囲気とすることにより行なわれて
いたが、本発明の方法では、噴霧媒体として十分な蚤の
酸素が供給される。したがって、燃焼装置を介して焙焼
反応用の酸素を供給する必要はなく、燃焼装置に分ける
過剰空気量を最少限度に削減し、理論空気量に近い空気
比で燃焼が行なうことができる0このようにして一燃焼
室熱負荷を低減すれば、燃焼室温度および火炎温度は降
下する。甘た空気量を低減させれば燃焼領域における酸
素濃度は低下して一般には火炎温度も降下する。これら
の相乗効果によってNOxの生成は抑制されることとな
る。
On the other hand, conventionally, the supply of oxygen necessary for the roasting reaction was carried out by supplying an excessive amount of air into the roasting furnace through a combustion device, thereby creating an oxidizing atmosphere inside the roasting furnace. However, in the method of the present invention, sufficient flea oxygen is supplied as the atomizing medium. Therefore, it is not necessary to supply oxygen for the torrefaction reaction through the combustion device, and the amount of excess air distributed to the combustion device can be reduced to the minimum limit, and combustion can be carried out at an air ratio close to the theoretical air amount. If the heat load on one combustion chamber is reduced in this way, the combustion chamber temperature and flame temperature will decrease. Reducing the amount of sweet air reduces the oxygen concentration in the combustion zone and generally lowers the flame temperature. These synergistic effects will suppress the generation of NOx.

なお、噴霧媒体に含まれる酸素は、燃料の燃焼反応には
関与せず、したがってNOxの生成に対する影響は全く
ない。
Note that the oxygen contained in the spray medium does not participate in the combustion reaction of the fuel and therefore has no effect on the production of NOx.

次に、本発明を図面に基いて説明する。Next, the present invention will be explained based on the drawings.

図面は、本発明方法を実施するための酸溶解物の噴霧焙
焼設備の概要図である。
The drawing is a schematic diagram of a spray roasting facility for acid melts for carrying out the method of the invention.

図に示す噴霧焙焼設備において、峻別液配管1により送
給される塩酸廃液等の酸廃液は、スプレーヘッダー2を
介して焙焼炉3内に噴射される〇一方、噴射に際しては
、あらかじめ酸素富化された噴霧媒体が噴霧媒体配管4
を通ってスプレーヘッダー2に導入されるため、酸素と
十分な接触状態にある塩峻別7(l ミストが得られる
0 焙焼炉3の内部は、これに伺設される燃焼室5において
燃料配管6、燃焼用空気配管7およびバーナー8を介し
て供給される燃料および空気の燃z焼反応により、所定
の温度に保持される。
In the spray roasting equipment shown in the figure, acid waste liquid such as hydrochloric acid waste liquid, which is sent through the separation liquid pipe 1, is injected into the roasting furnace 3 via the spray header 2. The oxygen-enriched atomizing medium is supplied to the atomizing medium line 4
Since the fuel is introduced into the spray header 2 through the spray header 2, a mist is obtained that is in sufficient contact with oxygen. 6. A predetermined temperature is maintained by the combustion reaction of the fuel and air supplied via the combustion air piping 7 and the burner 8.

この時、できる限り低空気化燃焼を行なうことが好−ま
しい。一般的には空燃比を1 : 1.05程度才で下
げることができる。
At this time, it is preferable to perform combustion with as little air as possible. Generally, the air-fuel ratio can be lowered by about 1:1.05.

上記のようにして得られる高温雰囲気中を重力により落
下する酸素り、チな液滴群、すなわち、酸素と十分な男
触状態にある峻別液ミストは、すみやかに酸化分解され
て酸化鉄と塩化水素となり、前者は回収酸化鉄取出[]
9かも、後背d:塩酸ガス回収ダク)10から焙焼炉1
外へ4フ1出される○ 次に、本発明の効果を実施例VCより説明する。
The oxygen-rich droplets that fall by gravity in the high-temperature atmosphere obtained as described above, that is, the sharply separated liquid mist that is in sufficient contact with oxygen, are quickly oxidized and decomposed into iron oxide and chloride. The former becomes hydrogen, and the former is extracted from recovered iron oxide []
9, rear d: hydrochloric acid gas recovery duct) 10 to roasting furnace 1
4 F1 is taken out.Next, the effects of the present invention will be explained using Example VC.

実施例 コークス炉ガスを燃料とする炉内容積500 mrの塩
酸廃液・端焼炉において、廃酸噴霧媒体として酸素量3
0係に富化された圧力5.4野の圧縮空気を使用し、又
、燃焼における空気比を115として塩酸廃液の噴M焙
焼を行なったところ、下表に示すような結果が得られた
Example In a hydrochloric acid waste liquid/end-burning furnace with an internal volume of 500 mr using coke oven gas as fuel, the amount of oxygen was 3 as the waste acid spray medium.
When the injection M roasting of hydrochloric acid waste liquid was carried out using compressed air enriched to 0% with a pressure of 5.4 mm and the air ratio in combustion was set to 115, the results shown in the table below were obtained. Ta.

以上のように、本発明の方法によれば生産性(t8焼効
率)の向上、省エネルギー及び公害防止面の多岐にわた
り著しい効果を挙げることができる。又、焙焼炉内の温
度を低下させることができるので燃焼室熱負荷を小さぐ
することが可能になるから、それだけ1制大物の寿命を
延長することができることは明らかである。さらに、近
年における製鋼及び溶接等の各方面にわたるアルゴンの
需要拡大のすう勢に伴い、酸素が余剰となる傾向にある
から、この余剰酸素の活用の観点からも有効である0
As described above, the method of the present invention can bring about significant effects in a wide range of areas, including improved productivity (T8 firing efficiency), energy saving, and pollution prevention. Furthermore, since the temperature inside the roasting furnace can be lowered, it is possible to reduce the heat load on the combustion chamber, and it is obvious that the life of the one-size large product can be extended accordingly. Furthermore, with the increasing demand for argon in various fields such as steel manufacturing and welding in recent years, there is a tendency for oxygen to become surplus, so it is also effective from the perspective of utilizing this surplus oxygen.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は、本発明方法′に使用される噴霧1&焼設イ1i
iiの概要図である。 1・・酸洗液配管  2・・スプレーヘッダー3・・R
f、焼炉    4・・噴霧媒体配管5・・燃焼室  
  6・・燃料配管 7・・燃焼用空気配管8・・バーナ 9・・回収酸化鉄取出口 10・・塩酸ガス回収ダクト 特許出願人   住友金属工業株式会社代理人弁理士 
  永  井  義  久□、’、’ 、、i、:、j
パ)11、・1・□  ;
The drawings show the spraying step 1 and baking step 1i used in the method of the present invention.
FIG. 2 is a schematic diagram of ii. 1. Pickling liquid piping 2. Spray header 3..R
f, Furnace 4... Spray medium piping 5... Combustion chamber
6. Fuel piping 7. Combustion air piping 8. Burner 9. Recovered iron oxide outlet 10. Hydrochloric acid gas recovery duct Patent applicant Sumitomo Metal Industries Co., Ltd. Representative Patent Attorney
Yoshihisa Nagai□,',',,i,:,j
Pa) 11,・1・□;

Claims (1)

【特許請求の範囲】[Claims] (1)  液状物質を噴霧焙焼する方法において、処理
対象である液状物質の噴霧媒体として、あらかじめ酸素
富化した圧縮空気または水蒸気を使用することを特徴と
する液状物質の噴霧焙焼方法。
(1) A method for spray roasting a liquid substance, characterized in that compressed air or steam enriched with oxygen in advance is used as a spray medium for the liquid substance to be treated.
JP1504583A 1983-02-01 1983-02-01 Spray roasting method Pending JPS59142833A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1504583A JPS59142833A (en) 1983-02-01 1983-02-01 Spray roasting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1504583A JPS59142833A (en) 1983-02-01 1983-02-01 Spray roasting method

Publications (1)

Publication Number Publication Date
JPS59142833A true JPS59142833A (en) 1984-08-16

Family

ID=11877860

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1504583A Pending JPS59142833A (en) 1983-02-01 1983-02-01 Spray roasting method

Country Status (1)

Country Link
JP (1) JPS59142833A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002038819A3 (en) * 2000-11-08 2002-09-26 Hatch Ass Ltd Process for regeneration of spent acid halide leach solutions

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4858675A (en) * 1971-11-22 1973-08-17
JPS4868059A (en) * 1971-12-17 1973-09-17
JPS5190776A (en) * 1975-02-07 1976-08-09
JPS5233374A (en) * 1975-09-09 1977-03-14 Nippon Sanso Kk Incinerater of refuse
JPS5321432A (en) * 1976-08-10 1978-02-27 Kubota Ltd Combustion device
JPS5741521A (en) * 1980-08-21 1982-03-08 Daido Steel Co Ltd Combustion method and combustion apparatus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4858675A (en) * 1971-11-22 1973-08-17
JPS4868059A (en) * 1971-12-17 1973-09-17
JPS5190776A (en) * 1975-02-07 1976-08-09
JPS5233374A (en) * 1975-09-09 1977-03-14 Nippon Sanso Kk Incinerater of refuse
JPS5321432A (en) * 1976-08-10 1978-02-27 Kubota Ltd Combustion device
JPS5741521A (en) * 1980-08-21 1982-03-08 Daido Steel Co Ltd Combustion method and combustion apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002038819A3 (en) * 2000-11-08 2002-09-26 Hatch Ass Ltd Process for regeneration of spent acid halide leach solutions
US6692719B1 (en) 2000-11-08 2004-02-17 Hatch Ltd. Process for regeneration of acid halide solutions

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