JPS586959A - Centrifugal casting composite roll and its manufacture - Google Patents
Centrifugal casting composite roll and its manufactureInfo
- Publication number
- JPS586959A JPS586959A JP10380281A JP10380281A JPS586959A JP S586959 A JPS586959 A JP S586959A JP 10380281 A JP10380281 A JP 10380281A JP 10380281 A JP10380281 A JP 10380281A JP S586959 A JPS586959 A JP S586959A
- Authority
- JP
- Japan
- Prior art keywords
- shell layer
- outer shell
- roll
- weight
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
Description
【発明の詳細な説明】
本発明社冷間田鷺用ワークロールとして、外殻13
層t−特に耐摩耗性、耐肌荒性に優れ喪高硬度高クロム
材で形成し、内殻層を強靭性に富むダクタイル鋳鉄材で
形成し、かつ外内殻層間に中間層を介在せしめてなる三
層構造の遠心力鋳造複合ロール及びその製造法に関する
。Detailed Description of the Invention As a work roll for Hijima Tasagi manufactured by the present invention, the outer shell layer 13 is made of a high hardness, high chromium material with particularly excellent wear resistance and roughness resistance, and the inner shell layer is The present invention relates to a centrifugally cast composite roll having a three-layer structure made of a highly tough ductile cast iron material with an intermediate layer interposed between outer and inner shell layers, and a method for manufacturing the same.
現在冷間圧延用ロールとしては、■$85〜100の硬
度を有する鍛鋼焼入れロールの使用が一般的であるが、
この種圧延量ロールには一般に次のような特性が要求さ
れる。Currently, forged steel hardened rolls with a hardness of $85 to 100 are commonly used as rolls for cold rolling.
This type of rolling capacity roll is generally required to have the following properties.
耐摩耗性
圧延におけるロールの摩耗量は硬度1cjl響する炭化
物量及び基地組織により決定される。従つ℃冷間圧延用
ロールの耐摩耗性を高めるためKFi、その使用層を高
硬度にし、かつその組織を均一なものとするのが効果的
である。The amount of roll wear in wear-resistant rolling is determined by the amount of carbide and base structure, which affect the hardness of the roll. Therefore, in order to improve the wear resistance of a roll for cold rolling at °C, it is effective to make the layer using KFi high in hardness and to make the structure uniform.
耐事故性
冷間圧延における耐事故性は、焼付き、絞込みなどの圧
延時の事故により、ロールが異常研摩され、ロール寿命
を大きく左右する。一方、ロール全体としては、大きな
田地荷重に耐えるべく、そ特開昭58−6959(2)
の胸部及びネック部に十分な強靭性が要求される。Accident resistance Accident resistance in cold rolling is caused by abnormal grinding of the rolls due to accidents during rolling such as seizure and squeezing, which greatly affects the life of the rolls. On the other hand, the roll as a whole is required to have sufficient toughness in its chest and neck portions in order to withstand large field loads.
しかるに、上記従来の鍛鋼焼入れロールでは、高硬度を
確保するために、その製造工程において焼入れ後の焼戻
し温度t−150〜200℃の低温で行うものであり、
この九めスリップや絞込みなどの圧延事故により表面付
近が異常発熱し、他の部分の拘束によりこの部、9に大
きな引張応力を発生し、クツツクやスポーリングを発生
し易い欠点があり又熱影響が軽微な場合でも、高硬度部
が焼戻されて軟化部分を生じ、へこみキズを発生し易い
難点があった。However, in the above conventional forged steel quenching roll, in order to ensure high hardness, the tempering temperature after quenching is performed at a low temperature of t-150 to 200°C in the manufacturing process.
Rolling accidents such as 9th slip and squeezing cause abnormal heat generation near the surface, and due to the restraint of other parts, large tensile stress is generated in this part, 9, which has the drawback of easily causing sagging and spalling, and is also affected by heat. Even if the hardness is slight, the high hardness part is tempered and a softened part is formed, which is likely to cause dents and scratches.
そこで、冷間田地用ロールの用途については、上記問題
点を抱える従来の鍛鋼焼入れロールに代わり、その使用
層に当る外殻層を高硬度高クロム材で形成し、一方角殻
層は強靭な鋳鉄材で形成し両者を溶着一体化せしめてな
る複合ロールが使用されつつある。Therefore, regarding the application of cold field rolls, instead of the conventional forged steel quenched rolls that have the above-mentioned problems, the outer shell layer, which is the layer used, is made of a high hardness and high chromium material, while the square shell layer is made of a tough and high chromium material. Composite rolls made of cast iron and welded together are coming into use.
′1゛え、I
このいわゆる高硬度高クロムロールにあつがは、従来の
鍛鋼焼入れロールに比較すると、次のような特長を有す
るものである。すなわち、この糧複3
合ロールではその焼入れにさいしては、鍛鋼ロールのそ
れよりも遅い冷却速度で行っても1表面から内部深くま
で高硬度が得られ、焼戻しにさ込しては、鍛鋼ロールの
それよりも高い温度で行っても、高硬度が維持されるこ
とである。また焼戻し温度が高^ので、圧延事故による
異常発熱に対しても鈍感である。'1, I This so-called high-hardness, high-chromium roll has the following features when compared to conventional hardened forged steel rolls. In other words, even when this compound roll is quenched at a slower cooling rate than that of a forged steel roll, high hardness can be obtained from the first surface to the deep interior, and when it is inserted into tempering, it is hardened by a forged steel roll. High hardness is maintained even when the temperature is higher than that of the roll. Also, since the tempering temperature is high, it is insensitive to abnormal heat generation due to rolling accidents.
しかし乍ら、このような複合ロール即ち高硬度高クロム
ロールについ゛ては、その外股層には非常に高い硬度、
耐摩耗性が得られるものの、外殻層が高クロム材であり
これに内殻層を溶着一体化せしめて鋳造するものである
ため、遠心力鋳造法によってもその鋳造時I/CFi、
内殻層に外殻層の合金成分特にCrがある程度不可避に
拡散混入され、これがため内殻層の強靭性が損われるお
それのある問題点がみられた。However, regarding such composite rolls, that is, high hardness and high chromium rolls, the outer layer has very high hardness,
Although wear resistance is obtained, since the outer shell layer is made of a high chromium material and the inner shell layer is integrally welded and cast, the centrifugal force casting method also has low I/CFi,
A problem has been observed in which the alloy components of the outer shell layer, particularly Cr, are unavoidably diffused and mixed into the inner shell layer to some extent, which may impair the toughness of the inner shell layer.
本発明は上記のような外殻層を高碩度高クロム材、内殻
層を強靭なダクタイル鋳鉄材で形成してなる複合ロール
において、その外殻層から内殻層へのCrの拡散混合を
確実に防止するため、その外に6
内殻層間に適当な化学成分と材質特性を有する中間層を
介在せしめてなる新しい三層構造t−有する遠心力鋳造
複合ロールを提供するものであり、本発明の特徴とすゐ
処は、C2,5〜3.2哄、310.5〜1.5%、M
n O,5〜1.51&、 P < 0.081k S
< 0.06−1Nl 1.0〜3.0%。The present invention relates to a composite roll in which the outer shell layer is formed of a high-strength, high-chromium material and the inner shell layer is formed of a tough ductile cast iron material, and the present invention provides a method for diffusing and mixing Cr from the outer shell layer to the inner shell layer. In order to reliably prevent this, the present invention provides a centrifugal force casting composite roll having a new three-layer structure T-, in which an intermediate layer having appropriate chemical composition and material properties is interposed between the inner shell layers. The features and advantages of the present invention are C2.5~3.2 liters, 310.5~1.5%, M
n O, 5 ~ 1.51&, P < 0.081k S
<0.06-1Nl 1.0-3.0%.
Cr 10−23% Mao、573.0%を各重量%
含み、残部Feからなる外殻層と、IC1,0〜2.5
チ、SiG、5〜1.5転勤0.5〜1.5%、?<0
.1%、s<o、1s、Ml≦1.5チ、Cr5#〜1
0.0覧MO≦0.5%、TI≦0.1%を各重量哄含
み、残部Feからなる中間層と、C3,0−3,8%、
811.8〜3.0%、Mn O,3〜1.0%、?<
0.1%、S< 0.02% 、 Nl≦2.0%、C
r≦1.0覧MO≦1.0覧Mf0.02〜0.1%を
各重量%含み、残部Feからなる内殻層とt溶着一体化
せしめてな夛、かつ前記外殻層がM、 c、型共晶カー
バイド20〜40嘔とMr Cs型二次カーバイドを含
みマルテンサイト基地組織からなると共に、硬度Hs8
5以上を有する点にある。また本発明は、このような複
合ロールを製造するための手段として、上記三層構造の
複合ロール管鋳造した後、これにオーステナイト化処理
をし、しかる後焼入れ焼戻しする高ム7
温熱処理を行うことを特徴とするものである。Cr 10-23% Mao, 573.0% each weight%
and an outer shell layer consisting of Fe with the remainder being Fe, and an IC of 1.0 to 2.5.
Chi, SiG, 5-1.5 transfer 0.5-1.5%,? <0
.. 1%, s<o, 1s, Ml≦1.5chi, Cr5#~1
An intermediate layer containing 0.0% MO≦0.5%, TI≦0.1% by weight, and the balance consisting of Fe, C3,0-3,8%,
811.8-3.0%, MnO, 3-1.0%, ? <
0.1%, S<0.02%, Nl≦2.0%, C
r≦1.0, MO≦1.0, Mf 0.02 to 0.1% by weight, and integrally welded with the inner shell layer, the remainder of which is Fe, and the outer shell layer is M , C, type eutectic carbide 20~40mm and Mr Cs type secondary carbide, consisting of martensite base structure, hardness Hs8
5 or more. In addition, the present invention provides, as a means for manufacturing such a composite roll, a composite roll tube having the above-mentioned three-layer structure, which is then subjected to an austenitizing treatment, followed by a high-temperature heat treatment of quenching and tempering. It is characterized by this.
以下本発明の複合ロールをその製造方法と共に詳述する
。そこで先ず、本発明ロールtea成する外殻層、中間
層及び内殻層並びにその熱処理法について下記に説明す
る。The composite roll of the present invention will be described in detail below along with its manufacturing method. First, the outer shell layer, intermediate layer and inner shell layer of the roll tea of the present invention, and the heat treatment method thereof will be explained below.
(外殻層) 外殻層の成分範囲及びその限定理由について述べる。(outer shell layer) The component range of the outer shell layer and the reason for its limitation will be described.
C: 2.5〜3.2チ
C含有量は(Fe−Cr>v Cs型炭化物を安定にす
る範囲内として後のa量とバランスし、目的のカーバイ
ド量によって決定される。しかして、C2,5%以下で
はCr量と共に目標する20チ以上のカーバイド量を得
ることができず耐摩耗性が不足し、一方C3,2哄以上
ではCr量と共にカーバイド量が4鰻を超え機械的性質
の劣化を来たし好ましくない。C: 2.5 to 3.2% The C content is within the range that stabilizes the Cs type carbide (Fe-Cr>v) and is balanced with the amount of a, and determined by the target amount of carbide. If C2.5% or less, it is not possible to obtain the target carbide content of 20 or more along with the Cr content, resulting in insufficient wear resistance, while if C3,2% or more, the Cr content and carbide content exceeds 4%, resulting in mechanical properties. This is not desirable as it causes deterioration.
Sl:0.5〜1.5チ
5ite溶湯の脱酸のため0.5チ以上は必要であるヵ
ζ1.5%を超えると機械的性質の劣化を来たす。Sl: 0.5 to 1.5% 0.5% or more is necessary for deoxidizing the 5ite molten metal.If it exceeds ζ1.5%, mechanical properties deteriorate.
Mn : 0.5”1.5%
特開昭58−6958−69
59(3)の補助脱酸剤として0.5%以上必要である
と共に、Sの悪彰響t MnSとして防止するために有
用であるが、1.5%を超えると機械的性質、特に靭性
の点で劣化が著しい。Mn: 0.5"1.5% 0.5% or more is required as an auxiliary deoxidizing agent in JP-A-58-6958-69 59 (3), and in order to prevent the bad effects of S as MnS. Although useful, if it exceeds 1.5%, mechanical properties, particularly toughness, deteriorate significantly.
?<0.08チ
Pはロール材質においては少ない程望ましく、材質を脆
くする点から0.08′%未満をその上限とすゐ。? <0.08% is more desirable for roll materials, and the upper limit is less than 0.08'% from the viewpoint of making the material brittle.
S(0,06%
Sは粒界にお、いて偏析し易く、機械的性質を悪化する
点よfi 0.06%未flIをその上限とする。S (0.06%) Since S tends to segregate at grain boundaries and deteriorates mechanical properties, its upper limit is set at less than 0.06%.
Ni:1.0〜3.0%
Niは焼入性を向上して積極的に硬度調整するために添
加されるが、目標硬度Hs85以上を得る九めにその含
有量の範囲は1.0〜3.0哄が好適である。Ni: 1.0-3.0% Ni is added to improve hardenability and actively adjust the hardness, but the content range is 1.0 to achieve the target hardness Hs85 or higher. ~3.0 liters is suitable.
Cr: 1G 〜23%
Crは鋳鉄系材質においてFe及びCと共にカーμ′F
を生tl−i″!”・′−05ち最も硬度0高“佑°”
、1,1型のカーバイドFiCr/C比によシ
決定される。このMyCs1mカーバイドの生成量はC
r量 Cの増加に従9
つて増加するが、その比が約8位に壕で達すると飽和す
る。またCr含有量が10t%以下においては、カーバ
イトがMIC型となり、これは強靭性及び耐摩耗性の点
でM、 C,型のものに劣る。一方Cr含有量が23哄
を超えると、カーバイドはM□C6型のものとなり、こ
れもM、C型のものと同様KM、C1@のものに比較し
て劣る。以上の理由により、Crは10〜23チの範囲
に限定される。Cr: 1G ~ 23% Cr is a component of ker μ'F in cast iron materials along with Fe and C.
tl-i″!”・′-05 The most hardness is 0 and the highest is “Yu°”
, 1,1 type carbide FiCr/C ratio. The amount of MyCs1m carbide produced is C
The amount of r increases as C increases, but it becomes saturated when the ratio reaches about 8th place. Further, when the Cr content is 10 t% or less, carbide becomes MIC type, which is inferior to M, C, and type carbides in terms of toughness and wear resistance. On the other hand, when the Cr content exceeds 23 ml, the carbide becomes of the M□C6 type, which is also inferior to the KM and C1@ types as well as the M and C types. For the above reasons, Cr is limited to a range of 10 to 23 inches.
MO: 0.5〜3.0チ
勝は焼戻し抵抗を著しく高めると同時に、炭化物中ある
いは基地中に固溶し、その硬度を上昇させる。この効果
Fio、sz以下の含有量ではあまりなく一方3.0%
を超えて含有されても%MOが過剰となりMO*Cとし
て晶出しその効果も飽和する。MO: 0.5 to 3.0 points significantly increases the tempering resistance, and at the same time dissolves in the carbide or matrix, increasing its hardness. This effect is less pronounced at contents below Fio, sz, while 3.0%
Even if the content exceeds %MO, %MO becomes excessive and crystallizes as MO*C, and its effect is saturated.
外殻層を形成する高クロム鋳鉄材は以上の成分を各重量
襲含み、残部Feからなるが、所望により更に次のBを
含有することができる。The high chromium cast iron material forming the outer shell layer contains each of the above components by weight, with the remainder being Fe, but can further contain the following B if desired.
B : 0.001〜1.0嘔
高クロム鋳鉄においてBを0.001%以上含有せしめ
ると、共晶カーバイト量を増加させると共にム10
その初晶を微細化する。またB tO,0G揮以上含有
せしめると、黒処理における焼入能を高め、残留オース
テナイト量を減少させて基地組織のマルテンサイト化を
図ることができる。し力為し乍ら、B含有量が1.0%
以上になると、組成が過共晶となシ凝固組織に問題を生
じる。従って、Bの含有量は0.001〜1.0重量哄
で十分である。B: 0.001 to 1.0 When 0.001% or more of B is contained in high-height chromium cast iron, the amount of eutectic carbide is increased and the primary crystals thereof are refined. Furthermore, when B tO, 0G or more is contained, the hardening ability in black treatment can be increased, the amount of retained austenite can be reduced, and the base structure can be made into martensite. However, the B content is 1.0%.
If it becomes more than that, a problem arises in the solidified structure whose composition is hypereutectic. Therefore, a B content of 0.001 to 1.0 kg is sufficient.
(中間層)
次に中間層の成分−口及びその限定理由について述べる
。この中間層は上記高クロム材からなる外殻層と内殻層
とを直接溶着せしめた場合、外殻層から内殻層にその合
金成分特にCrが拡散し、内殻層(軸芯部)の強靭性が
劣化されゐのを防止するためのものである。(Intermediate layer) Next, the components of the intermediate layer and the reasons for their limitations will be described. When the outer shell layer and the inner shell layer made of the above-mentioned high chromium material are directly welded together, the alloy components, particularly Cr, diffuse from the outer shell layer to the inner shell layer, and the inner shell layer (axis core part) This is to prevent the toughness from deteriorating.
c : i、o情L5嘔
中間層のC含有量はその最終的なCr含有量との関係並
びに中間層自体の機械的性質の確保の見地より決定され
る。すなわち、この中間層を鋳込んで上記外殻層に溶着
せしめると、中間層にはCrが拡散混入され、鋳込前の
中間層溶湯におけるCr含111
有量が1.0鴫以下でも、最終的にはそれが均一に混合
E7たとすると中間層のCr含有量i!: 5.0〜1
0.01に達する。このように中間層にはその鋳込みに
より外殻層から不可避にCrが拡散混入されるこ七にな
るが、中間層の鋳込温度が高い場合では、そのCrの混
入量が益々増加し、ひ込ては中間層を介在せしめるこを
自体の意義も失われる。従って、中間層材質はその鋳込
温度を低下する見地から特にそのC含有量が高いこと、
即ちC1,0%以上の含有が必要とされる。しかし、一
方ではC含有量が余り多過ぎると炭化物が多くなり、中
間層自体の靭性が損われ、この場合奄中間層介在の意義
が没即されてしまうことになり、このためにFiC含有
量の上限t−2,5%以下に抑えるこ−とが必要である
。c: i, o L5 聚 The C content of the intermediate layer is determined from the perspective of its relationship with the final Cr content and from the standpoint of ensuring the mechanical properties of the intermediate layer itself. That is, when this intermediate layer is cast and welded to the outer shell layer, Cr is diffused and mixed into the intermediate layer, and even if the Cr content in the intermediate layer molten metal before casting is less than 1.0, the final Specifically, if it is uniformly mixed E7, the Cr content of the intermediate layer is i! : 5.0~1
It reaches 0.01. In this way, Cr is inevitably diffused into the intermediate layer from the outer shell layer due to casting, but if the casting temperature of the intermediate layer is high, the amount of Cr mixed in increases even more. As a result, the significance of intervening the middle class is lost. Therefore, from the standpoint of lowering the casting temperature, the intermediate layer material must have a particularly high C content;
That is, the content of C is required to be 1.0% or more. However, on the other hand, if the C content is too high, carbides will increase and the toughness of the intermediate layer itself will be impaired, in which case the significance of the presence of the intermediate layer will be lost. It is necessary to suppress the upper limit of t-2.5% or less.
Si:0.5〜1.5−
8iti溶湯の脱酸効果のためtcO,5−pi上は必
要であるが、1.5%を超えると中間層の機械的性質劣
化を来九丁6
Mn : 0.5〜1.5%
Mn4SIと同様脱酸効果及びMnSとしてSの悪彰特
開昭58−6959(4)
響を除去するためK O,54以上必要であるが、1.
5チを超えるとその効果奄飽和し、反面機械的性質の劣
化を来た丁ため好ましくない。Si:0.5~1.5-8Iti is necessary on tcO,5-pi to deoxidize the molten metal, but if it exceeds 1.5%, the mechanical properties of the intermediate layer will deteriorate. : 0.5-1.5% Similar to Mn4SI, it has a deoxidizing effect and MnS has a negative effect on S. JP-A-58-6959 (4) KO, 54 or more is required to remove the sound.
If it exceeds 5 degrees, the effect will be saturated, and on the other hand, the mechanical properties will deteriorate, which is not preferable.
p<o、l<、 s<o、B
PとSFi共にロール材を脆弱にするため、実害のない
0.1%未fRに抑える。p<o, l<, s<o, BP Both P and SFi make the roll material brittle, so keep it to less than 0.1% fR, which will not cause any actual damage.
Ni≦1.5チ
N1については、別設添加しなくとも外殻層から拡散混
入して通常0.3%以上程度は含まれるが、1.5%以
下までの含有には問題なhoしかし、1.5チを超えて
含有されると、焼入性が良くて中間層の基地が碩くなり
過ぎ、靭性の面がら又残留応力の面から好ましくない。Regarding Ni≦1.5 and N1, it is normally contained at about 0.3% or more by diffusion from the outer shell layer even if it is not added separately, but if it is contained up to 1.5% or less, there is a problem. If the content exceeds 1.5 inches, the hardenability is good, but the base of the intermediate layer becomes too coarse, which is undesirable from the viewpoint of toughness and residual stress.
Cr : 5.0−10.0%
CrKついては、前述の如く、外殻層からの拡散混合を
余儀なくされるが、中間層を設ける趣旨、即ち中間層か
ら次の内殻層へのCrの拡散混入を可及的減じるために
は、その含有量は出来る丈低い方妙1望ましく、C・の
許容含有量は5.0−10.0%の範 □゛′□′
囲である。なお、中間層のCr含有量をこの許容間13
に収めるためKは、その鋳込前における含有量な1.0
チ以下に抑える必要がある。すなわち、鋳込前からCr
含有量が高いと、外殻層からの混入分と合計して、上記
許容範囲を超えるおそれがあるためである。Cr: 5.0-10.0% As mentioned above, CrK must be mixed by diffusion from the outer shell layer, but the purpose of providing the middle layer is to diffuse Cr from the middle layer to the next inner shell layer. In order to reduce contamination as much as possible, the content should be as low as possible, and the permissible content of C. should be in the range of 5.0-10.0% □゛'□'
It is surrounded. In addition, in order to keep the Cr content of the intermediate layer within this tolerance range of 13, K is set to 1.0, which is the content before casting.
It is necessary to keep it below 1. In other words, Cr
This is because if the content is high, there is a risk that the total content, including the amount mixed in from the outer shell layer, will exceed the above-mentioned allowable range.
MoS2.5%
MOは前記Niと同様の作用を営むが、0.5%を超え
て含有されると、やはり中間層の基地が硬くなり過ぎ、
実害のない0.5%以下の範囲に抑えられる。MoS 2.5% MO has the same effect as the above-mentioned Ni, but when it is contained in an amount exceeding 0.5%, the base of the intermediate layer becomes too hard.
It can be kept within a range of 0.5% or less, which does not cause any actual damage.
Ti≦0.1%
Tiについては脱酸のために必要であるが、0.1%を
超えて含まれると、溶筆が過酸化状態となり、かつ溶湯
の流動性を低下するため好ましくない。Ti≦0.1% Ti is necessary for deoxidation, but if it is contained in an amount exceeding 0.1%, it is not preferable because the brush becomes overoxidized and the fluidity of the molten metal decreases.
中間層を形成する材質Fi以上の成分を各重量噛合み、
残!1lsFeからなる。なお、上記成分範囲Fi−t
の製品複合ロールにおける含有量を規定するものである
。The components of the material Fi or higher forming the intermediate layer are interlocked by weight,
Remaining! It consists of 1lsFe. In addition, the above component range Fi-t
This specifies the content in the product composite roll.
(内殻層)
次に又、内殻層の成分範囲及びその限定理由について述
べる。内殻層へのCrの混入は、上記中間ム14
層の介在によって、直接外殻層内面に鋳込む場合に比し
大巾に低減されるが、Crの混入を完全に防止すること
はできず、約o、5〜i、o <の混入は避けられない
。従って、内殻層は予めこのCr増加分*1考慮してそ
の鋳込成分を調整する必要がある。(Inner shell layer) Next, the range of components of the inner shell layer and the reason for its limitation will be described. Although the inclusion of Cr into the inner shell layer is greatly reduced by the interposition of the intermediate layer 14, compared to the case where it is directly cast into the inner surface of the outer shell layer, the inclusion of Cr cannot be completely prevented. However, the contamination of approximately o,5 to i,o is unavoidable. Therefore, it is necessary to adjust the casting composition of the inner shell layer in advance by taking this Cr increase*1 into account.
C: 3.0〜3.8%
C含有量が3.0%j?lJ下の場合では、材賀のチル
化が進行し、内殻層の靭性低下が着しく、一方3.8鴨
を超えると、黒鉛化が過剰となり、内殻材として強度不
足となると共に7硬度が低下し、ネック部が使用中に肌
荒れを起こし易くなるためである。従って、この理由か
らC含有量を3.0〜3.8チとする。C: 3.0 to 3.8% C content is 3.0%j? If the temperature is lower than 1J, the material will become chilled and the toughness of the inner shell layer will deteriorate rapidly, while if it exceeds 3.8J, graphitization will be excessive and the strength of the inner shell material will be insufficient and the toughness of the inner shell layer will deteriorate. This is because the hardness decreases, making the neck part more likely to become rough during use. Therefore, for this reason, the C content is set to 3.0 to 3.8 inches.
Si:1.8〜3.0%
Siについては、1.8%以下の含有量では黒鉛化が悪
くセメンタイトが多く析出し、内殻層の強度が劣化して
残留応力により鋳造割れを起こし易り欠点があり、一方
3.0%を超えると黒鉛化が過剰となって強度の劣化t
18き好ましくない。Si: 1.8-3.0% With Si content below 1.8%, graphitization is poor and a lot of cementite precipitates, the strength of the inner shell layer deteriorates and casting cracks are likely to occur due to residual stress. On the other hand, if it exceeds 3.0%, graphitization becomes excessive and strength deteriorates.
18 is not desirable.
Mn : 0.3〜1.0%
MnはSと結合し勤SとしてSの悪影響を除去す、[1
5
るのVC有効であるが、0.3嘔以下でこの効果がなく
、一方1.0%以上では材質の劣化作用が著しく好まし
くない。Mn: 0.3-1.0% Mn combines with S and removes the negative influence of S as a function of S. [1
5% of VC is effective, but if it is less than 0.3%, this effect is lost, and on the other hand, if it is more than 1.0%, the deterioration of the material is extremely undesirable.
P(0,1%
ptl溶湯の流動性を高めるが、材質に11kWRtc
するため少ない程望ましく、0.1%未満に抑える。P (0.1% PTL Increases the fluidity of molten metal, but the material has 11kWRtc
Therefore, the lower the content, the more desirable it is, and the content should be kept to less than 0.1%.
S(0,02%
SはPと同様に材質を脆弱にし、しかもダクタイル鋳鉄
で#′iMfと結合しwsを形成するため、黒鉛の球状
化を図るためにFis含有量を低く抑える必要があり、
0.02%未*[規制する。S (0.02% S makes the material brittle like P, and also combines with #'iMf in ductile cast iron to form ws, so it is necessary to keep the Fis content low in order to make graphite spheroidal. ,
Less than 0.02%* [Regulated.
Ni≦2.〇−
N1につ^ては、黒鉛の安定化剤として含ませるが、2
.0%を超えても顕著な効果がなく、コスト的に不利と
なるため2.0%以下とする。Ni≦2. 〇- Regarding N1, it is included as a stabilizer for graphite, but 2
.. If it exceeds 0%, there will be no significant effect and it will be disadvantageous in terms of cost, so it should be set at 2.0% or less.
Cr≦1.0%
CrKついては、上記中間層の介在によってもある程度
の混入は避けられず、またその含有量は低い程望ましい
が、Siとのバランスなどを勘案すると、1.OS以下
の含有量は許容される。なお、内殻して、0.5チ以下
に抑える必要がある。すなわち、0.5%を超えて含有
してhると、中間層に溶着一体化せしめた後では、その
Cr含有量が1.0%を超えるおそれがあり、その場合
には材質のセメンタイトが多くなり、強靭性が劣化され
るためである。Cr≦1.0% Contamination of CrK to some extent is unavoidable due to the intervention of the above-mentioned intermediate layer, and the lower the content, the more desirable it is, but when considering the balance with Si, 1. Content below OS is acceptable. In addition, it is necessary to suppress the inner shell to 0.5 inches or less. In other words, if the Cr content exceeds 0.5%, the Cr content may exceed 1.0% after being integrated into the intermediate layer by welding, and in that case, the cementite material may This is because the amount increases and the toughness deteriorates.
MO≦1.0嘔
MOFi添加を要しないが、その含有量は実害のない1
.0チ以下と丁ゐ。MO≦1.0 - No need to add MOFi, but its content is 1, which does not cause any harm.
.. It's below zero.
Ml : 0.02〜0.1哄
Mfll内殻層の黒鉛の球状化を図9強靭なダクタイル
鋳鉄とするためKO,02%以上は必要である。Ml: 0.02 to 0.1 ml Mfll KO, 02% or more is required to make the graphite in the inner shell layer spheroidized into tough ductile cast iron.
しかし、Mpが0.1哄を超えるとそのチル化作用及び
ドロス形成の点で好ましくない。However, if Mp exceeds 0.1 ml, it is unfavorable in terms of its chilling effect and dross formation.
内殻層を形成するダクタイル鋳鉄材は以上の成分を各重
量%含み、残部Feからなる。なお、内殻層についても
、上記成分範囲はその製品複合ロー・・における含有量
を規定するものである。 □パ1(熱処理
)
次に本発明の製造法に係る高温熱処理法と共に、17
目的複合ロールの外殻層に要求される条件、特性につい
て述べる。The ductile cast iron material forming the inner shell layer contains each of the above components in weight percent, with the remainder being Fe. Regarding the inner shell layer, the above component range also defines the content in the product composite row. □Part 1 (Heat Treatment) Next, the conditions and characteristics required for the outer shell layer of the composite roll for 17 purposes will be described as well as the high temperature heat treatment method according to the manufacturing method of the present invention.
本発明が対象としている複合ロールについては、その高
クロム鋳鉄材からなる外殻層に硬度Hs85以上を有す
ることが求められる。この理由は、一般に冷間仕上ワー
クロールの用途では、硬度と耐摩耗性七の相関関係が強
く、Hs85f:下回るものでは耐摩耗性、耐肌荒性が
急激に低下し、その所要特性を十分満足できなhものと
なるためである。The composite roll targeted by the present invention is required to have a hardness of Hs85 or higher in its outer shell layer made of high chromium cast iron material. The reason for this is that in general, in applications for cold finishing work rolls, there is a strong correlation between hardness and wear resistance. This is because the product becomes unsatisfactory.
しかして、外殻層にこの硬度Hs85Ju上を得るため
には、共晶カーバイドをM、C,型のものとすると共に
、その基地組織をマルテンサイ)l主体とした組織とし
なければならない。このうち、前者の条件については共
晶カーバイドの形態が前述のようにCr/C比によって
大概決定されるため、その比の調整によってコントロー
ルされるが、後者の条件を満足するためには、必要な合
金成分を添加すると共に適正表熱処理を施す必要がある
。すなわち、外殻層を形成する高クロム鋳鉄材は鋳造時
におけるその基地組織がオーステナイトでアク、こI!
L18
れtしてマルテンサイト組織に変態せしめるためには、
高温に保持した後、急冷する熱処理t−論ずことが必要
となる訳である。In order to obtain a hardness of Hs85Ju or more in the outer shell layer, the eutectic carbide must be of the M, C, or C type, and the base structure thereof must be a structure mainly consisting of martensitic carbide. Of these, the former condition is controlled by adjusting the Cr/C ratio, as the morphology of the eutectic carbide is largely determined by the Cr/C ratio as described above, but in order to satisfy the latter condition, it is necessary to It is necessary to add suitable alloying ingredients and to perform appropriate surface heat treatment. In other words, the base structure of the high chromium cast iron material that forms the outer shell layer is austenite during casting.
L18 In order to transform into a martensitic structure,
This requires a heat treatment in which the material is held at a high temperature and then rapidly cooled.
この本発明の製造方法に係る高温熱処理法につhて詳述
すれば、次の通りである。熱処理温度は950℃以上に
保持しなければならない。すなわち、950℃は本ロー
ルの外殻層成分に訃けるAC,点であって、AC8点以
上に保持されると、基地中のCrは中心部での拡散が起
こらず、二次1n−aitu Cmrbldeとして高
硬度の三方晶PI&Q型カーバイトヲ析出し、これに伴
い固溶Cr濃度が低下してスーステナイト安定化が妨げ
られ、又臨界冷却速度が小さくなって、焼入れによシマ
ルチンナイトが形成されるのである。また焼入れ速度は
125℃/Hrpl上の条件下に行われなければならな
い。すなわち、これより%遅い速度では、外殻層にパー
ライト変態が起こシ、高硬度は得られない。更に又、焼
入れ後の焼戻しF1400〜600℃の温度範囲で行わ
れる。The high temperature heat treatment method according to the manufacturing method of the present invention will be detailed as follows. The heat treatment temperature must be maintained at 950°C or higher. That is, 950°C is the AC point at which the outer shell layer components of the main roll die, and if the AC is maintained at 8 points or higher, Cr in the base will not diffuse in the center and will become secondary 1n-aitu. Highly hard trigonal PI&Q type carbide is precipitated as Cmrblde, and as a result, the solid solution Cr concentration decreases, preventing soustenite stabilization, and the critical cooling rate decreases, resulting in the formation of simartinite during quenching. It is. Further, the quenching rate must be 125° C./Hrpl or higher. That is, at a speed lower than this, pearlite transformation occurs in the outer shell layer and high hardness cannot be obtained. Furthermore, tempering after quenching is carried out at a temperature range of F1400 to 600°C.
この温度範囲で焼戻しすると、焼入れによるマルテンサ
イトは余り影響されずにその歪取りが十分1×瞳
になされる。これに対して、400℃以下の焼戻し温度
では、歪取り効果が十分に達せられず、また600℃以
上の焼戻し温度では、マルテンサイトが焼戻されて硬度
低下を来九丁。なお、外殻層を形成する高クロム鋳鉄材
には、添加元素として焼入れ効果を有するNi及びMO
l−各前記の適量を含有せしめであるため、熱処理によ
るマルテンサイト化は容易に行われる。When tempering is performed in this temperature range, martensite is not significantly affected by the hardening, and its strain is sufficiently removed to a 1× pupil. On the other hand, at a tempering temperature of 400°C or lower, the strain relief effect cannot be sufficiently achieved, and at a tempering temperature of 600°C or higher, martensite is tempered and the hardness decreases. In addition, the high chromium cast iron material forming the outer shell layer contains Ni and MO, which have a hardening effect, as additive elements.
l- Since each of the above-mentioned appropriate amounts is contained, martensite formation by heat treatment is easily performed.
以上のような高温熱処理後においては、複合ロールの外
殻層Fi MyCs型二次カーバイドを析出したマルテ
ンサイト基地組織を呈し、Cr/C比の調整によって得
られる適正な20〜40チ、のMyCs型共晶カーバイ
ドとの相乗効果により、外殻層には所期目的とHs85
以上の高硬度が得られるのである。After the high-temperature heat treatment as described above, the outer shell layer of the composite roll exhibits a martensitic matrix structure in which MyCs-type secondary carbide is precipitated, and the MyCs of the appropriate 20 to 40%, which can be obtained by adjusting the Cr/C ratio. Due to the synergistic effect with type eutectic carbide, the outer shell layer contains the desired purpose and Hs85.
This results in higher hardness.
なお、木熱処理を行えば、中間層及び内殻層も同時に9
50℃以との高温熱処理を受けて強化される。すなわち
、中間層はその鋳造組織として、フエライトナセメンタ
イトの混合組織を有しているが、高温熱処理によりその
混合組織は微細、粒状化されより強靭化される。ま來内
殻層は球状黒鉛イトは分解あろ込は球状化し又マトリッ
クスは粒状化し強靭化される。以上のように、本発明に
係る高温熱処理を行えば、複合ロールはその外殻層は高
硬度化し、一方中間層及び内殻層は強靭化する効果が同
時に得られる。In addition, if wood heat treatment is performed, the middle layer and inner shell layer will also become 9 at the same time.
It is strengthened through high-temperature heat treatment at temperatures above 50°C. That is, the intermediate layer has a mixed structure of ferrite and cementite as its cast structure, but the mixed structure is made finer and more granular by high-temperature heat treatment, making it tougher. In the inner shell layer, the spheroidal graphite decomposes and becomes spheroidized, and the matrix becomes granular and toughened. As described above, by performing the high-temperature heat treatment according to the present invention, the outer shell layer of the composite roll becomes highly hard, while the intermediate layer and inner shell layer become tougher.
次に本発明の複合ロールの鋳造法について説明する。一
般に複合ロールの鋳造法としては、中抜き鋳造法、スラ
イディングゲニト法、遠心力鋳造法が採用されて論るが
、このう゛ち本ロールの場合では、外殻層厚さの管理、
内殻層へのCrの拡散の問題等に照らし、遠心力鋳造法
によるのが最も管理し易くかつ経済的である。Next, a method for casting the composite roll of the present invention will be explained. In general, the hollow casting method, sliding generator method, and centrifugal force casting method are adopted as the casting method for composite rolls, but in the case of this roll, the control of the outer shell layer thickness,
In light of the problem of Cr diffusion into the inner shell layer, centrifugal casting is the easiest and most economical method to manage.
この遠心力鋳造法による本ロールの鋳造法について簡単
に説明す′る′と、内面に適宜耐火物を被覆して構成し
た金型を遠心力鋳造機上で回転し、まずその中に外殻層
を形成すべき!lI鉄溶湯を鋳込み、その内面が未凝固
の間に中間層全形成すべき溶湯 パ。To briefly explain the method of casting this roll using the centrifugal force casting method, first, a mold whose inner surface is coated with an appropriate refractory material is rotated on a centrifugal force casting machine, and an outer shell is placed inside the mold. Should form layers! 1I Molten iron is poured and the entire intermediate layer is to be formed while the inner surface is not solidified.
を鋳込む。かくして、外殻層及び中間層が完全に凝固し
た後、金型を垂直に立ててその上部から内21
殻層を形成すべきダクタイル鋳鉄溶湯を鋳込み、王者を
完全に冶金゛学的に結合せしめで一体のロールを鋳込す
るのである。なお、内殻層の鋳込みにさいし゛ては、金
型全水平もしくは傾斜状急にして鋳込むこともでき、こ
の場合では外殻層及び中間層の完全凝固を待つ必要はな
い。かくして鋳造され九複杏ロールは、炉中で高温保持
した後、炉外に取出し噴霧水冷もしくは油槽中に焼入れ
し、再び炉中で歪取低温熱処理する前記の熱処理法に供
される。Inject. After the outer shell layer and the middle layer have completely solidified, the mold is set up vertically, and the molten ductile cast iron that is to form the inner shell layer is poured into the mold from the top to completely metallurgically bond the two layers. Then, a single roll is cast. In addition, when casting the inner shell layer, it is possible to cast the mold entirely horizontally or with a steep slope, and in this case, it is not necessary to wait for complete solidification of the outer shell layer and the intermediate layer. The thus cast nine-fold apricot roll is kept at a high temperature in a furnace, then taken out of the furnace and quenched in a spray water cooling or oil bath, and then subjected to the above-described heat treatment method, in which it is again subjected to low-temperature heat treatment for strain relief in the furnace.
第1図、第2図はこのようにして製造された本発明に係
る三層構造を有する複合ロールの構造−例を現わし、l
ll#−i外殻層、(りは中間層、(3)は内殻層(軸
芯部)を示す。FIGS. 1 and 2 show an example of the structure of a composite roll having a three-layer structure according to the present invention manufactured in this manner, and
ll#-i shows the outer shell layer, (ri shows the middle layer, and (3) shows the inner shell layer (axis core part).
次に本発明の具体的な実施例をその製造方法と共に掲げ
て説明する。Next, specific examples of the present invention will be described along with their manufacturing methods.
く実施例〉
零実施例は、製品胴径570ダ、胴長1400ノのロー
ルに本発明を適用した例である。Embodiments The zero embodiment is an example in which the present invention was applied to a roll having a product body diameter of 570 mm and a body length of 1400 mm.
外殻層鋳造条件 −
22
外殻層として、肉厚80m(鋳込重量1200りの高ク
ロム鋳鉄溶湯を遠心力鋳造機上の回転金型に鋳込温度1
400℃で鋳込んだ。□
中間層鋳造条件
外殻層の鋳込み開始後18分後に、中間層溶湯を肉厚3
5fi(鋳込重量4009)で引続き回転金型に鋳込温
度1470℃で鋳込んだ。そして、外殻層の鋳込み開始
後約30分で外殻層及び中間層は完全に凝固した。Outer shell layer casting conditions - 22 As the outer shell layer, high chromium cast iron molten metal with a wall thickness of 80 m (casting weight 1200 mm) was poured into a rotary mold on a centrifugal casting machine at a temperature of 1
It was cast at 400°C. □ Intermediate layer casting conditions 18 minutes after the start of casting of the outer shell layer, the intermediate layer molten metal is
5fi (casting weight 4009) and subsequently poured into a rotary mold at a casting temperature of 1470°C. Approximately 30 minutes after the start of casting of the outer shell layer, the outer shell layer and the intermediate layer were completely solidified.
内殻層鋳造条件
上記外殻層及び中間層の凝固完了後、鋳型を垂直に立て
、その上部から内殻層としてダクタイル鋳鉄溶湯を鋳込
温度1380℃で鋳込み、鋳型内を完全に満した後、そ
の上面を押湯保温材でカバーした0
熱処理条件
上記内殻層が完全に凝固した後、型パラシしてロールを
取出し、これを炉内に入れ1000℃まで昇温し2時間
保持した後、炉外に取出しロール胴部を噴霧水冷すると
表面が470℃に冷却し念。このム23
さいの冷却速度は260 ’e/Hであった。この状態
でロールを再び炉内で500″cVc保持し、その後炉
冷した。Inner shell layer casting conditions After solidification of the outer shell layer and intermediate layer is completed, the mold is stood vertically, and molten ductile cast iron is poured from the top of the mold as the inner shell layer at a casting temperature of 1380°C to completely fill the inside of the mold. , the upper surface of which was covered with a riser heat insulator 0. Heat treatment conditions: After the inner shell layer was completely solidified, the roll was removed from the mold, placed in a furnace, heated to 1000°C, and held for 2 hours. When the roll body was taken out of the furnace and sprayed with water, the surface was cooled to 470°C. The cooling rate during this period was 260'e/H. In this state, the roll was held in the furnace again at 500''cVc, and then cooled in the furnace.
試験結果
各層の溶湯及び製品化学成分並びに胴部外殻層に得られ
た硬度を上記第1.2表に示す。Test results The molten metal and product chemical components of each layer and the hardness obtained in the body outer shell layer are shown in Table 1.2 above.
H891が得られた。H891 was obtained.
成葉
特開昭58−6959(7)
ム器
ま九上記両複合ロールを機械加工後、胴部の超音波テス
ト及び破断調査に供した結果、外殻層の厚さは中間層に
よって洗われ60t11前後となっていた。一方中間層
の厚さFi30〜35mとなっており、その部分のCr
含有量は6.0〜8.0%であった。そして外殻層、中
間層及び内殻層の王者は完全に結合し組織的な連続性も
認められた。Seiha JP 58-6959 (7) After machining both of the above composite rolls, the body was subjected to ultrasonic testing and fracture investigation, and it was found that the thickness of the outer shell layer was washed away by the intermediate layer. It was around 60t11. On the other hand, the thickness of the intermediate layer is 30 to 35 m, and the Cr
The content was 6.0-8.0%. The outer shell layer, middle layer, and inner shell layer were completely combined, and structural continuity was also observed.
以上詳細に述べ九ように、本発明は外殻層を高硬度高ク
ロム材、内殻層を強靭なダククィル鋳鉄材で形成してな
る複合ロールにおいて、両者の間にCrの拡散混合を防
止するための中間層を介在せしめたものであるため、内
殻層へのCrの混入量が半減でき、これに基づき内殻層
の強靭性を劣化することなく、その使用層に当る外殻層
を高硬度のものとすることができる。また本発明の複合
ロールはその好適な高温熱処理と共に炭化物の形憩並び
に組織の調整によって、所期目的とするHs85pt上
の高硬度を有すゐものが容易に得られるのであり、しか
もその高温熱処理の9E施によれば、従来の鍛鋼焼入れ
ロールに比較してその高礪度層が使!26
用層の肉厚深くまで波及しかつ安定に得られる特性があ
り、同時に又、そのさいには中間層及び内殻層は強靭化
される効果も得られるため、この種従来の中間層を介在
しない複合ロールと比較すれば、その問題点の解消に糧
めて有効なものとなり得るのである。As described in detail above, the present invention is a composite roll in which the outer shell layer is made of a high-hardness, high-chromium material and the inner shell layer is made of a strong ductile cast iron material, and the present invention prevents diffusion and mixing of Cr between the two. Since the intermediate layer is interposed between the two layers, the amount of Cr mixed into the inner shell layer can be reduced by half, and based on this, the outer shell layer corresponding to the layer used can be It can be made of high hardness. In addition, the composite roll of the present invention can easily have the desired high hardness of Hs85pt or higher by suitable high-temperature heat treatment and by adjusting the shape and structure of the carbide. According to the 9E process, its high hardness layer is superior to conventional forged steel hardened rolls. 26 This kind of conventional intermediate layer has the property that it can be stably obtained and spreads to the depth of the layer, and at the same time, the intermediate layer and inner shell layer are also strengthened. Compared to a composite roll that does not involve any intervention, it can be effective in solving this problem.
なお、本発明複合ロールの具体的な使用用途につ匹ては
、コールド、ホットストリップミル用仕上ワークロール
、ホットスキンパス用ロール、線材仕上用ロール等が掲
げられる。Specific applications of the composite roll of the present invention include finishing work rolls for cold and hot strip mills, rolls for hot skin passes, and rolls for finishing wire rods.
第1図は本発明に係る複合ロールの構造−例を現わす断
面図、@2図は横断面図である。
fl+・・・外殻層、(2)・・・中間層、(3)・・
・内殻層(軸芯部)。
手続補正書(自発)
1.事件の表示
昭和56年特 許 願第103802号2、発 明
の名痙
遠心力鋳造複合ロール及びその製造法
3、補正をする者
4、代理人 @577
5、拒絶理由通知の日付(補正命令の日付)2
、特許請求の範囲
L C2,5−3,2%、 Sf O,5〜1.5%
、 Mn 0.5〜1.5%、 P<0.08%−S
<0.06%−Nl 1.0−3.0%、 Cr 10
〜23 %、lJo o、s〜S、O%を各重量嘔含み
、残部Feからなる外殻層と、 C1,O〜2.5%、
Si O,5〜1.54 Mn 05〜1.5%。
p <o、1s、 S<0.1 s、 Nl≦1.5%
−Cr 5.0〜10.0<、 M。
≦0.5%TI≦01%’を各重量嘔含み、残a Fe
からなる中間層と、C3,0〜3.8%、 SI 1.
8〜3.0 L Mn 0.3〜1.0%+ p<o、
l覧S<0.02’%、Nl≦2.0哄、Cr≦1.0
%。
MO≦1.0鴨、 MP 0.02〜0.1鴨 を各重
量嘔含み、残部に゛からなる内殻層とを溶着一体化せし
めてなり。
かつ前記外殻層がMy Cs型共晶カーバイト20〜4
0哄と1i&Ca1l二次カーバイドを含みマルテンサ
イト基地組織からなると共に、碩度Hs85p)、上を
有することt−枠機とする遠心力鋳造複合ロール0
2 外殻層が更K B O,001〜1.0重量鳴を含
む特許請求の範囲第1項記載の遠心力鋳造複合ロール。
亀 遠心力鋳造法により、 C2,5〜3.2%、 S
l O,5〜1.5覧Mn O,5〜1.51L P
< 0.08%、 s<o、os%−NI 1.0〜3
.0ム3
%、 Cr 1G−23嘔−Mo 0.5〜3.0%を
各重量噛合み、残@’1カラナ、&外殻層と、C1,0
〜2.5%、 SIo、5〜1.5鴨、Mn 0.5〜
1.5%、 P<0.1L s<o、tc Ni≦1.
5%、 Crs、o 〜10.oL M<0.5<、
TI≦0.1< f各を量s含み。
残11&Fe*−ラfk Jl中間層と、C3,0〜3
.8%、 Si 1.8〜3.0’f−、MnO,3〜
1.0L P≦0.1%−8<0.02%、 Nl≦2
.0%。
Cr≦0.1LMn≦1.0%、 MP 0.02〜0
.1%を各重量%金倉み、残a Feからなる内殻層と
を溶着一体化せしめ次複合ロールを鋳造し友後、この鋳
造複合ロールをオーステナイト化処理し、しかる後焼入
れ焼戻しすることを枠機とする遠心力鋳造複合ロールの
製造法。
表 外殻層が更K B O,001〜1.0重量嘔を含
む特許請求の範囲N3項記載の遠心力鋳造複合ロールの
製造法。FIG. 1 is a cross-sectional view showing an example of the structure of a composite roll according to the present invention, and FIG. 2 is a cross-sectional view. fl+... Outer shell layer, (2)... Middle layer, (3)...
・Inner shell layer (axis core). Procedural amendment (voluntary) 1. Incident indication: 1982 Patent Application No. 103802 2, Invention
Famous centrifugal casting composite roll and its manufacturing method 3, Person making the amendment 4, Agent @577 5, Date of notice of reasons for refusal (date of amendment order) 2, Claims L C2, 5-3, 2%, SfO, 5-1.5%
, Mn 0.5-1.5%, P<0.08%-S
<0.06%-Nl 1.0-3.0%, Cr 10
~23%, lJo o, s ~ S, O% by weight, and an outer shell layer consisting of Fe, and C1,O ~2.5%,
SiO, 5-1.54 Mn 05-1.5%. p<o, 1s, S<0.1s, Nl≦1.5%
-Cr 5.0-10.0<, M. ≦0.5%TI≦01%', the balance a Fe
an intermediate layer consisting of C3, 0 to 3.8%, SI 1.
8-3.0 L Mn 0.3-1.0%+ p<o,
List S<0.02'%, Nl≦2.0哄, Cr≦1.0
%. It contains MO≦1.0 duck, MP 0.02-0.1 duck, and the rest is welded and integrated with an inner shell layer consisting of ゛. and the outer shell layer is My Cs type eutectic carbide 20-4
A centrifugal force casting composite roll made of a T-frame machine, consisting of a martensite base structure containing 0 and 1i & Ca1l secondary carbides, and having a fineness of Hs85p), with an outer shell layer KBO,001~ The centrifugally cast composite roll according to claim 1, comprising a weight noise of 1.0. Kame By centrifugal force casting method, C2.5~3.2%, S
l O,5~1.5L Mn O,5~1.51L P
<0.08%, s<o, os%-NI 1.0-3
.. 0 Mo 3%, Cr 1G-23-Mo 0.5-3.0%, the remainder @'1 Karana & outer shell layer, C1,0
~2.5%, SIo, 5-1.5 duck, Mn 0.5~
1.5%, P<0.1L s<o, tc Ni≦1.
5%, Crs, o ~10. oL M<0.5<,
TI≦0.1<f each including amount s. Remaining 11&Fe*-La fk Jl middle class and C3,0~3
.. 8%, Si 1.8~3.0'f-, MnO, 3~
1.0L P≦0.1%-8<0.02%, Nl≦2
.. 0%. Cr≦0.1LMn≦1.0%, MP 0.02~0
.. 1% by weight of each metal is melted and integrated with the inner shell layer consisting of the remaining a Fe. Next, a composite roll is cast. After that, the cast composite roll is austenitized, and then quenched and tempered. A manufacturing method for centrifugal casting composite rolls using a machine. The method for manufacturing a centrifugally cast composite roll according to claim N3, wherein the outer shell layer contains a 50% carbon dioxide (KBO).
Claims (1)
1.5%、 Mn 0.5〜1.5%、Pく0.0
8%、 S <o、oac Ni 1.0〜3.0
%、Cr1O−13%、MO0,5〜3.0% l各重
量哄含み、残部Feからなる外殻層と、C1,0〜2.
5覧5105〜13(勤0.5〜1.5(P < 0.
1 ’L S< 0.1%、Ni≦1.5%、 Cr
5.0−10.0%、Ms≦0.5%、Ti≦0.1チ
を各重量−含み、残部Feからなる中間層と、C3,0
,〜3.8S、Si 1.8〜3.0%、 Mn0.3
〜1.0& p<0.1%、s<o、ozs、Nl≦2
.0%、Cr≦1.0 %、MO≦1.0%、Mf O
,02〜0.1哄を各重量哄含み、残部Feからなる内
殻層とを溶着一体化せしめてなり、かつ前記外殻層がM
r C,型共晶カーバイト20〜40慢とMyCs 型
二次カーバイドを含み!ルチンサイト基地組織からなる
と共に、硬度Is 8%以上を有することを特徴とする
遠心力鋳造複合ロール。 2 外殻層が更にB 0.001〜1.0重量%を含む
特許請2 求の範!!I@1項記蛾の遠心力鋳造複合・ロール。 亀 遠心力鋳造法により、C2,5〜3.2覧Si O
,5〜1.5−1Mn0.5〜1.5%、p<o、os
%、s<o、oas、Ni 1.0〜3.0−2Cr
10〜23%、 Me O,5〜3.0%を各重量%含
み、残部Feからなゐ外殻層と、C1,0〜2.5%、
SIo、5−1,5嘔、Mn 0.5〜1.!Slk
p<o、ts、S < 0.1%%Ni≦1.5%、C
r5.0〜10.0%、 ldo≦O,1%、TI≦0
.1%を各重量%含み、残部Feからなる中間層と、C
3,O〜3.8%、Si1.8〜3.0−1Mn0.3
〜1.0%、P≦0.1%、s<o、oz%、N1≦2
.0チ、Cr≦0.1(Mu≦1.0%、 Mf 0.
02〜0.1%を各重量−含み、残IIF’eかもなる
内殻層とを溶着一体化せしめた複合ロールを鋳造した後
、この鋳造複合ロールをオーステナイト化処理し、しか
る後焼入れ焼戻しすることを特徴とする遠心力鋳造複合
ロールの製造法。 ζ 外殻層が更にB O,001〜1.0重量%を含む
特許請求の範囲aSS項記載の遠心力鋳造複合ロールの
製造法。[Claims] L C2,5~3.2%, 81 0.5~
1.5%, Mn 0.5-1.5%, P 0.0
8%, S<o, oac Ni 1.0-3.0
%, Cr1O-13%, MO0.5-3.0% l each weight ratio, the remainder being Fe, and an outer shell layer consisting of C1.0-2.
5 list 5105-13 (work 0.5-1.5 (P < 0.
1'LS<0.1%, Ni≦1.5%, Cr
5.0-10.0%, Ms≦0.5%, Ti≦0.1% by weight, with the balance being Fe, and C3,0
,~3.8S, Si 1.8~3.0%, Mn0.3
~1.0 &p<0.1%,s<o, ozs, Nl≦2
.. 0%, Cr≦1.0%, MO≦1.0%, MfO
, 02 to 0.1 liters per weight, and the remainder is welded and integrated with an inner shell layer consisting of Fe, and the outer shell layer is M
Contains r C, type eutectic carbide 20-40 and MyCs type secondary carbide! A centrifugally cast composite roll comprising a rutinsite base structure and having a hardness Is of 8% or more. 2 The scope of claim 2 in which the outer shell layer further contains 0.001 to 1.0% by weight of B! ! I @ Section 1 Moth centrifugal casting composite/roll. Turtle C2,5~3.2 grade SiO by centrifugal casting method
,5-1.5-1Mn0.5-1.5%, p<o, os
%, s<o, oas, Ni 1.0-3.0-2Cr
an outer shell layer containing 10 to 23% Me O, 5 to 3.0% by weight, and the balance consisting of Fe;
SIo, 5-1.5 o, Mn 0.5-1. ! Slk
p<o, ts, S<0.1%%Ni≦1.5%, C
r5.0-10.0%, ldo≦O, 1%, TI≦0
.. 1% by weight, with the remainder being Fe;
3, O~3.8%, Si1.8~3.0-1Mn0.3
~1.0%, P≦0.1%, s<o, oz%, N1≦2
.. 0chi, Cr≦0.1 (Mu≦1.0%, Mf 0.
After casting a composite roll in which the inner shell layer containing 02 to 0.1% by weight and the remaining IIF'e is welded and integrated, the cast composite roll is austenitized, and then quenched and tempered. A method for manufacturing a centrifugally cast composite roll, characterized by: ζ A method for producing a centrifugally cast composite roll according to claim aSS, wherein the outer shell layer further contains BO,001 to 1.0% by weight.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10380281A JPS586959A (en) | 1981-07-01 | 1981-07-01 | Centrifugal casting composite roll and its manufacture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10380281A JPS586959A (en) | 1981-07-01 | 1981-07-01 | Centrifugal casting composite roll and its manufacture |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP135785A Division JPS60261610A (en) | 1985-01-07 | 1985-01-07 | Centrifugally cast compound roll and its production |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS586959A true JPS586959A (en) | 1983-01-14 |
Family
ID=14363523
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10380281A Pending JPS586959A (en) | 1981-07-01 | 1981-07-01 | Centrifugal casting composite roll and its manufacture |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS586959A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61199051A (en) * | 1985-02-28 | 1986-09-03 | Kubota Ltd | Roll material for rolling excellent in heat cracking resistance, wear resistance and seizure resistance |
JPS62176657A (en) * | 1986-01-28 | 1987-08-03 | Nippon Steel Corp | Production of centrifugal casting complex roll |
FR2605908A1 (en) * | 1986-10-31 | 1988-05-06 | Westinghouse Electric Corp | ROLLER ROLLER WITH NO PILGRIM FOR TUBE MANUFACTURE |
JPH03122249A (en) * | 1989-10-06 | 1991-05-24 | Kawasaki Steel Corp | Centrifugally cast high chromium roll |
DE4210395A1 (en) * | 1992-03-30 | 1993-10-07 | Krupp Polysius Ag | Roller mill |
US6171222B1 (en) | 1992-06-19 | 2001-01-09 | Commonwealth Scientific Industrial Research Organisation | Rolls for metal shaping |
-
1981
- 1981-07-01 JP JP10380281A patent/JPS586959A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61199051A (en) * | 1985-02-28 | 1986-09-03 | Kubota Ltd | Roll material for rolling excellent in heat cracking resistance, wear resistance and seizure resistance |
JPS62176657A (en) * | 1986-01-28 | 1987-08-03 | Nippon Steel Corp | Production of centrifugal casting complex roll |
JPH0378175B2 (en) * | 1986-01-28 | 1991-12-12 | Nippon Steel Corp | |
FR2605908A1 (en) * | 1986-10-31 | 1988-05-06 | Westinghouse Electric Corp | ROLLER ROLLER WITH NO PILGRIM FOR TUBE MANUFACTURE |
JPH03122249A (en) * | 1989-10-06 | 1991-05-24 | Kawasaki Steel Corp | Centrifugally cast high chromium roll |
DE4210395A1 (en) * | 1992-03-30 | 1993-10-07 | Krupp Polysius Ag | Roller mill |
US6171222B1 (en) | 1992-06-19 | 2001-01-09 | Commonwealth Scientific Industrial Research Organisation | Rolls for metal shaping |
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