JPS5868487A - Production of multilayered pipe utilizing shape storage effect - Google Patents
Production of multilayered pipe utilizing shape storage effectInfo
- Publication number
- JPS5868487A JPS5868487A JP16562681A JP16562681A JPS5868487A JP S5868487 A JPS5868487 A JP S5868487A JP 16562681 A JP16562681 A JP 16562681A JP 16562681 A JP16562681 A JP 16562681A JP S5868487 A JPS5868487 A JP S5868487A
- Authority
- JP
- Japan
- Prior art keywords
- tube
- pipe
- pipes
- alloy
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/24—Preliminary treatment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、形状記憶効果を利用した重層管の製造方法に
関するものであり、特に本発明は、形状記憶効果を利用
した耐食性を有する重層管の製造方法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of manufacturing a multi-layered pipe that utilizes a shape memory effect, and particularly the present invention relates to a method of manufacturing a multi-layered pipe that utilizes a shape memory effect and has corrosion resistance. .
ここでいう形状記憶効果とは、形状記憶合金をM1点以
下の湿度で変形させた後、As点点上上温度に加熱する
ことにより、変形前の形状に復帰させる効果のことであ
って、マルテンサイト相のバリアントの喰い合い、ある
いは変形誘起!ルチンサイトの成長に基づく変形と変形
後の加熱による逆変態を利用することにより生ずる効果
のことである。The shape memory effect here refers to the effect of deforming a shape memory alloy at a humidity below the M1 point and then returning it to its pre-deformed shape by heating it to a temperature above the As point. Interaction or deformation induction of site phase variants! This is an effect produced by utilizing deformation based on the growth of rutin sites and reverse transformation due to heating after deformation.
ところで主として腐食性を有する環境下で使用される配
管や構造物あるいは装置としての管は、その管に耐食性
を付与するため内面あるいは外面に耐食性材料の被覆や
メッキあるいは肉感溶接を施すか、または耐食性材料の
薄肉管を重層管となして使用される場合があり、さらに
また管自体を耐食性のある単層厚肉管として使用される
場合がある。By the way, pipes used as piping, structures, or devices that are mainly used in corrosive environments are coated with a corrosion-resistant material, plated, or tactile welded on the inner or outer surface in order to impart corrosion resistance to the pipe, or A thin-walled tube of the material may be used as a multilayer tube, and the tube itself may be used as a single-layer thick-walled tube with corrosion resistance.
しかしながら上記従来耐食性管にあっては、次の様な種
々の問題点もしくは欠点がある。However, the above-mentioned conventional corrosion-resistant pipes have various problems or drawbacks as follows.
耐食性樹脂を被覆あるいは塗装した管にあって、は、こ
の管が使用される環境条件が限定され、特に管が使用さ
れる温度範囲が狭く限定され、すなわち温度に対する安
定性に乏しいという欠点があるO
またメッキを施して使用される管にあっては、その管が
長尺になると均一なメッキ皮膜を得ることが困−であり
、かつピンホール等の欠陥もあり、これらの管を検査す
るに当って特に小径管にあっては検査が困難であるため
安定した性能が得られにくいという欠点がある。さらに
メッキ皮膜自体の母材に対する密着性が弱く、繰返して
加熱を冷却を受けると剥離し易いためこれらメッキを施
し°C使用される管にあってはそれが使用される条件面
からの制約が厳しい。Pipes coated or painted with corrosion-resistant resin have the drawback that the environmental conditions in which they can be used are limited, and in particular the temperature range in which they can be used is narrowly limited, that is, they have poor stability against temperature. O In addition, when using plated pipes, it is difficult to obtain a uniform plating film when the pipes are long, and there are defects such as pinholes, so these pipes must be inspected. However, there is a drawback that stable performance is difficult to obtain because inspection is difficult, especially for small-diameter pipes. Furthermore, the adhesion of the plating film itself to the base material is weak, and it tends to peel off when repeatedly heated and cooled, so there are restrictions on pipes coated with these platings and used at °C due to the conditions under which they are used. strict.
また肉yIit溶接を施して使用される管にあっては、
その管が大径管である場合には充分な肉盛溶接を施すこ
とができるので有利であるが、小径管に対しては充分な
肉盛溶接を施すことが困畷である。In addition, for pipes that are used with metal welding,
If the pipe is a large-diameter pipe, it is advantageous because sufficient build-up welding can be performed, but it is difficult to perform sufficient build-up welding on a small-diameter pipe.
また母材の性質によっては溶着部あるいはその近傍に割
れなどの欠陥が発生することもあり、また肉盛された耐
食性材料そのものも溶接欠陥を有することが少な(、そ
れら欠陥の検査などが難しいという問題点が残っている
。さらに肉盛された耐食性材料も溶接のままでは充分な
特性を発揮し難い場合も少なくない。Furthermore, depending on the properties of the base metal, defects such as cracks may occur at or near the weld, and the corrosion-resistant material itself rarely has weld defects (and it is difficult to inspect these defects). Problems remain.Furthermore, it is often difficult for the overlaid corrosion-resistant material to exhibit sufficient properties if it is left welded.
耐食性材料を薄肉管と接合させた重層管の場合には接合
面の密着性が悪く、特に高温下で使用の際には熱効率な
どの面で問題点がある。In the case of a multilayer pipe in which a corrosion-resistant material is joined to a thin-walled pipe, the adhesion of the joint surface is poor, and there are problems in terms of thermal efficiency, especially when used at high temperatures.
以上のように被覆、メッキ、肉盛溶接あるいは重ね合せ
などの手段によって製作された重層管は性能的にも不備
な点が多々あり、従って従来耐食性を必要とする部所に
は高価ではあるが、耐食性材料そのものからなる管を使
用せざるを得なかった0
本発明は、従来の重層管の製造方法の有する欠点を除*
を改善した製造方法を提供することを目的とするもので
あり、特許請求の範囲記載の製造方法を提供することに
よって前記目的を達成することができる。すなわち本発
明は、母材管の内側面、外側面の何れか少なくとも7つ
の側面に耐食性を有する管を装嵌させる重層管の製造方
法において、前記耐食性を有する管として形状記憶効果
を有する合金管を用い、前記合金管をM1点以下の温度
で加工変形させた後前記母材管と合金管とを装嵌させ、
次に前記合金管なム一点以上の温度に加熱して前記合金
管を加工変形前の形状に復帰させて前記母材管と合金管
とを密着させることを特徴とする重層管の製造方法に関
するものである。As mentioned above, multilayer pipes manufactured by methods such as coating, plating, overlay welding, or stacking have many deficiencies in terms of performance, and therefore, although they are expensive for parts that require corrosion resistance, However, the present invention eliminates the drawbacks of the conventional method for manufacturing multi-layered pipes.*
It is an object of the present invention to provide a manufacturing method that improves the manufacturing method, and the aforementioned object can be achieved by providing the manufacturing method described in the claims. That is, the present invention provides a method for manufacturing a multi-layered tube in which a corrosion-resistant tube is fitted on at least seven of the inner and outer surfaces of a base material tube, in which an alloy tube having a shape memory effect is used as the corrosion-resistant tube. After processing and deforming the alloy tube at a temperature below the M1 point, fitting the base material tube and the alloy tube,
Next, the alloy tube is heated to a temperature of one point or more to return the alloy tube to the shape before processing deformation, thereby bringing the base material tube and the alloy tube into close contact with each other. It is something.
次に本発明の詳細な説明する。Next, the present invention will be explained in detail.
本発明者らは、上記従来の製造方法の有する欠点を除去
、改善すべく種々研究を行なった結果1形状記憶合金の
有する詩興な性質を利用すれば母材管と形状記憶合金管
とを装嵌させた際接触界面における密着性の非常に良好
な二層乃至三層からなる重層管を得ることができること
を新規に知見して本発明を完成したのである。The present inventors have conducted various studies to eliminate and improve the drawbacks of the conventional manufacturing methods described above. As a result, it has been found that 1. By utilizing the poetic properties of shape memory alloys, it is possible to mount a base material tube and a shape memory alloy tube. The present invention was completed based on the new finding that it is possible to obtain a multilayer tube consisting of two or three layers that has very good adhesion at the contact interface when fitted.
本発明によれば、形状記憶合金の形状記憶効果、すなわ
ち管径が膨張または収縮する形状変化を利用し、比較的
安価な母材管の内側面およびまたは外側面に形状記憶合
金管を重ね合わすことによって相互に密着させることが
できる。According to the present invention, the shape memory effect of the shape memory alloy, that is, the shape change in which the tube diameter expands or contracts is utilized, and the shape memory alloy tube is superimposed on the inner and/or outer surface of the relatively inexpensive base material tube. This allows them to be brought into close contact with each other.
第1 @ (a)は形状記憶合金管lを母材管コの外側
面に外嵌させた場合の横断面を示す図であり、第1図(
1))は形状記憶合金管lを母材管−の内側面に内嵌さ
せた場合の横断面を示す図である。1st @(a) is a diagram showing a cross section when the shape memory alloy tube l is fitted onto the outer surface of the base material tube, and FIG.
1)) is a diagram showing a cross section when the shape memory alloy tube l is fitted inside the inner surface of the base material tube.
第1図(c)は母材管コの外側面、内側面にそれぞれ形
状記憶合金管lを装嵌させた場合の横断面を示す図であ
る。FIG. 1(c) is a diagram showing a cross section when shape memory alloy tubes 1 are fitted onto the outer and inner surfaces of the base material tube.
次に本発明を実施例について説明する。Next, the present invention will be explained with reference to examples.
実施例
形状記憶合金管としてNiTi合金(Ti −lt、を
原子%1i1)の外径/!f、! 1111および/7
.j wm 、肉厚側れもO9j鴎の2種の電子ビーム
溶接管を用いた◇母材管としてSUS 3σダTP外径
/7,3 m 、肉厚へ−一の管を用いた。Example Outer diameter/! of a NiTi alloy (Ti -lt, atomic % 1i1) as a shape memory alloy tube. F,! 1111 and /7
.. Two types of electron beam welded tubes were used: jwm, and the wall thickness was O9j. ◇As the base material tube, a SUS 3σ TP outer diameter/7.3 m and wall thickness -1 tube was used.
NiTi合金管は溶接ビードを研削後外径/jjlll
lのものな冷間引抜により外径/Q、jmになし、外径
/7.jmのものを室温で液圧成形により外径/ざ、S
−に拡管した。これら2種のNiTi合金管を第1図(
(1)に示すように母材管2の内側面ならびに外、側面
にそれぞれ装嵌させ、第一図の斜視図に示す如く重ね合
せた重層管の一端から他端へ向けて移動式リング状バー
ナによって順次加熱した。バーナの移動速度は約/kO
■/ mixであり、管の加熱による湯度は管の内面で
約100℃であった。このような加熱処理によって外径
lり謡のN1〒1合金管は8US JOダTPの内側面
に密着するように形状復帰し、外径が7g、jfmのN
111合金管はSUB JO亭TPO外側面に密着する
ように形状復帰した。The outer diameter of NiTi alloy pipe after grinding the weld bead/jjllll
By cold drawing of l, outside diameter /Q, jm, outside diameter /7. jm by hydro-pressure molding at room temperature.
The tube was expanded to −. These two types of NiTi alloy tubes are shown in Figure 1 (
As shown in (1), the movable ring shaped It was heated sequentially by a burner. The moving speed of the burner is approximately /kO
■/mix, and the temperature of the hot water due to heating of the tube was approximately 100°C on the inner surface of the tube. Through such heat treatment, the N1 〒1 alloy tube with an outer diameter of 100 m is restored to its shape so that it tightly adheres to the inner surface of the 8US JOda TP, and the N1 alloy tube with an outer diameter of 7 g and jfm
The 111 alloy tube returned to its shape so that it was in close contact with the outer surface of the SUB JO-tei TPO.
かくして得られた重層管の密着度を下記の手段によって
調べた。すなわち管端面のNiTi合金管と母材管を銀
ロウによりロウ付した後通常の方法によって900曲げ
加工を施した。この時の内側の曲げ半径はSO謁であっ
た。そしてこの重層管を各所で輪切り切断して断面を検
査した結果、各層界面における相互の剥離は皆無であっ
た。また通常の方法による偏平試験によっても各層界面
における剥離は全く認められなかった。The degree of adhesion of the thus obtained multilayer tube was examined by the following method. That is, after the NiTi alloy tube on the tube end surface and the base material tube were brazed with silver solder, a 900° bending process was performed using a conventional method. The inner bending radius at this time was SO audience. This multilayered tube was then cut into rings at various locations and the cross sections were inspected, and as a result, there was no mutual peeling at the interfaces between the layers. Further, no peeling was observed at the interfaces of each layer even in a flattening test using a conventional method.
尚形状記憶効果による変形を生起させるには上記実施例
に示したリング状バーナによる加熱のはかに例えば電気
誘導加熱、電熱加熱、その他種々の加熱手段を用いるこ
とができる。In order to cause the deformation due to the shape memory effect, in addition to the heating by the ring-shaped burner shown in the above embodiments, various heating means such as electric induction heating, electrothermal heating, and others can be used.
また加熱する管の部位は実施例の如く管を取巻く環状部
位であってよく、あるいは一点部位であってもよく、例
えば一点バーナ加熱の場合には、バーナもしくは管を回
転させつつ管の外周方向を均等に加熱することが望しい
。さらにまた管の全長を同時に加熱してもよいが、良好
な密着性を得るためには実施例に示す如く環状の加熱部
を管の長手方向に順次移動させることが有利である。Further, the part of the tube to be heated may be an annular part surrounding the pipe as in the embodiment, or may be a single point part.For example, in the case of single point burner heating, the burner or the pipe is rotated while the pipe is heated in the direction of the outer circumference of the pipe. It is desirable to heat it evenly. Furthermore, the entire length of the tube may be heated simultaneously, but in order to obtain good adhesion, it is advantageous to sequentially move the annular heating section in the longitudinal direction of the tube as shown in the embodiment.
本発明によれば、重層管を相互によく密着させるための
加熱温度は使用する形状記憶合金の形状復帰に必要な温
度であればよく、また形状記憶合金管の冷間における予
加工は、その後節される加熱によって形状復帰が生起す
る範囲内の加工であれば変形の大小は問わず、さらに予
加工の方法。According to the present invention, the heating temperature for making the multi-layered tubes adhere well to each other can be any temperature necessary for restoring the shape of the shape memory alloy used, and the cold pre-processing of the shape memory alloy tube can be performed after that. It does not matter how big or small the deformation is, as long as the processing is within the range where shape recovery occurs due to the heating.
加工変形の形状も任意であってよい。また母材管と形状
記憶合金管との装嵌時のクリアランスは形状記憶合金管
の形状復帰量以内であればいくらでもよい。The shape of the processing deformation may also be arbitrary. Further, the clearance between the base material tube and the shape memory alloy tube during fitting may be any value as long as it is within the shape recovery amount of the shape memory alloy tube.
以上本発明により製造される重層管は温海水を取扱う化
学機器等に好適に使用することができ、またその低耐食
性が必要とされる用途に使用することができる。As described above, the multilayer pipe manufactured according to the present invention can be suitably used in chemical equipment that handles warm seawater, and can also be used in applications that require low corrosion resistance.
第1図(&)は母材管の外周に形状記憶合金管が外嵌さ
れた一重管の横断面図、第1図(b )は母材管の内周
に形状記憶合金管が内嵌された一重管の横断面図、第1
図(0)は母材管の内周と外周に形状記憶合金管がそれ
ぞれ装嵌された3重管の横断面図、第2図は第1図(、
)に示す3重管をリング状バーナで加熱する状態を示す
斜視図である。
l・・・形状記憶合金管、コ・・・母材管、3・・・リ
ング状バーナ。
特許出願人 川崎製鉄株式会社
代理人弁理士 村 1) 政 治第1゛図
(。) (b) (C)Figure 1 (&) is a cross-sectional view of a single tube with a shape memory alloy tube fitted around the outer periphery of the base metal tube, and Figure 1 (b) is a cross-sectional view of a single tube with a shape memory alloy tube fitted around the inner periphery of the base metal tube. Cross-sectional view of the single-layered pipe, 1st
Figure (0) is a cross-sectional view of a triple tube in which shape memory alloy tubes are fitted to the inner and outer peripheries of the base material tube, and Figure 2 is the same as Figure 1 (,
) is a perspective view showing a state in which the triple pipe shown in FIG. l...shape memory alloy tube, c...base material tube, 3...ring-shaped burner. Patent Applicant Kawasaki Steel Corporation Representative Patent Attorney Mura 1) Politics Figure 1 (.) (b) (C)
Claims (1)
側面に耐食性を有する管を装嵌させてなる重層管の製造
方法において、前記耐食性を有する管として形状記憶効
果を有する合金管を用い、前記合金管をMa点以下の温
度で加工変形させた後、前記母材管の内側面を外側面の
何れか少なくともlっの側面に前記加工変形させた合金
管を装嵌させ、次に前記装嵌させた合金管を五露点以上
の温度に加熱して、この合金管を加工変形させる以前の
形状に復帰させて前記母材管に合金管を密着させること
を特徴とする重層管の製造方法@1. A method for manufacturing a multi-layered tube in which a corrosion-resistant tube is fitted on at least one of the inner and outer surfaces of a base material tube, in which an alloy tube having a shape memory effect is used as the corrosion-resistant tube. After processing and deforming the alloy tube at a temperature below the Ma point, inserting the processed and deformed alloy tube onto at least one of the inner and outer surfaces of the base material tube, and then A multi-layered tube characterized in that the alloy tube fitted into the tube is heated to a temperature of five dew points or higher to restore the alloy tube to its shape before being processed and deformed, thereby bringing the alloy tube into close contact with the base material tube. Manufacturing method @
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16562681A JPS5868487A (en) | 1981-10-19 | 1981-10-19 | Production of multilayered pipe utilizing shape storage effect |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16562681A JPS5868487A (en) | 1981-10-19 | 1981-10-19 | Production of multilayered pipe utilizing shape storage effect |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5868487A true JPS5868487A (en) | 1983-04-23 |
Family
ID=15815932
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16562681A Pending JPS5868487A (en) | 1981-10-19 | 1981-10-19 | Production of multilayered pipe utilizing shape storage effect |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5868487A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60193699A (en) * | 1984-03-15 | 1985-10-02 | 三菱鉛筆株式会社 | Method of joining part in writing utensil |
-
1981
- 1981-10-19 JP JP16562681A patent/JPS5868487A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60193699A (en) * | 1984-03-15 | 1985-10-02 | 三菱鉛筆株式会社 | Method of joining part in writing utensil |
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