JPS5861227A - Manufacture of prefabricated member from high alloy ferritic work material - Google Patents
Manufacture of prefabricated member from high alloy ferritic work materialInfo
- Publication number
- JPS5861227A JPS5861227A JP57159686A JP15968682A JPS5861227A JP S5861227 A JPS5861227 A JP S5861227A JP 57159686 A JP57159686 A JP 57159686A JP 15968682 A JP15968682 A JP 15968682A JP S5861227 A JPS5861227 A JP S5861227A
- Authority
- JP
- Japan
- Prior art keywords
- maximum
- prefabricated member
- workpiece
- chemical composition
- weight percent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims description 17
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 239000000956 alloy Substances 0.000 title description 10
- 229910045601 alloy Inorganic materials 0.000 title description 9
- 238000000034 method Methods 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- 239000007858 starting material Substances 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 229910001566 austenite Inorganic materials 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 2
- 238000005482 strain hardening Methods 0.000 description 7
- 238000005336 cracking Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000641 cold extrusion Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000001192 hot extrusion Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/005—Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Steel (AREA)
- Forging (AREA)
- Heat Treatment Of Articles (AREA)
- Powder Metallurgy (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
この発明は、無削屑形成によって誦合金フェライト性の
被加工材からプレハブ部材、特に内燃機関用弁を製造す
る方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing prefabricated parts, in particular valves for internal combustion engines, from ferritic alloy workpieces by chip-less formation.
プレハブ部材、たとえば内燃機関用弁を特別の冷開成形
、所謂「冷間圧造機」で何段階かで据込みと冷間押出し
によって冷却状態で低合金被加工材から製造することが
知られている。据込みと冷間押出しの前提は、大きな変
形可能性を有し、亀裂のない変形を可能にする低合金の
被加工材の低い剛性値と高い伸び値である。It is known to produce prefabricated parts, for example valves for internal combustion engines, from low-alloy workpieces in the cooled state by upsetting and cold extrusion in several stages in special cold-open forming, so-called "cold heading machines". There is. The prerequisites for upsetting and cold extrusion are low stiffness values and high elongation values of low-alloy workpieces, which have large deformability and allow crack-free deformation.
フェライト性、マルテンサイト性、又はオーステナイト
性でもある高合金被加工材料の弁は令息は前記の変形機
では製造することができなの・つた。Valves of high-alloy workpiece materials that are also ferritic, martensitic, or austenitic cannot be manufactured using the above-mentioned deforming machines.
何となれば極めて強い変形力が必要であるし、亀裂の生
じる危険が大きいためにこの被加工材の変形性は極めて
小さいからである。従ってそのような被加工材料製のプ
レハブ部材はタップで据え込みと打ち出しを同時に行な
うときに熱間打出し或いは電気抵抗加熱によって製造さ
れる。変形は950°〜1200℃で行なわれる。この
場合には変形度は太き(−亀裂の危険は小さい。This is because an extremely strong deforming force is required and the deformability of this workpiece is extremely low since there is a high risk of cracking. Prefabricated parts of such workpiece materials are therefore produced by hot stamping or electrical resistance heating during simultaneous upsetting and stamping in a tap. Deformation is carried out at 950° to 1200°C. In this case, the degree of deformation is large (- the risk of cracking is small).
冷間加工による製造には製造技術上の利点がある。同時
的な製造精度が高い場合には単位時間当りの個数を多(
し、工具の耐久時間を長くすることが可能である。こう
して製造は極めて経済的に行なわれる。その場合の欠点
は、より扁い合金の被加工材料は変形抵抗が極めて太き
(且つ亀裂が生じ易いために所望する根深(は冷間変形
できないことである。限定された枠内での手段は鍛造温
度に高合金被加工材料を加熱することである。加熱後高
合金材料は熱間押出しと据込みによって変形されて完成
品に仕上げられる。しかしこれは単位時間当りの製造個
数が少な(て不経済である。Manufacturing by cold working has manufacturing technology advantages. If the simultaneous manufacturing accuracy is high, the number of pieces per unit time can be increased (
However, it is possible to extend the durability of the tool. The production is thus extremely economical. The disadvantage in this case is that the thinner alloy workpiece material cannot be cold deformed to the desired depth because it is extremely resistant to deformation (and cracks easily). is to heat the high-alloy workpiece material to the forging temperature. After heating, the high-alloy material is deformed into a finished product by hot extrusion and upsetting. However, this method requires only a small number of pieces to be produced per unit time ( It is uneconomical.
即ち純粋な冷間加工では毎分60個に対して近代的な据
込ユニットによって毎分約30個、熱間押出しでは毎分
約15個である。その上量産積置も低い。That is, about 30 pieces per minute with modern upsetting units, compared to 60 pieces per minute with pure cold working, and about 15 pieces per minute with hot extrusion. Furthermore, mass production storage capacity is also low.
変形抵抗の弱化を図るために、材料を特に200〜50
0℃に加熱し、個々の場合にもその後半加熱変形を行な
うためになお加熱することが知られている。その場合製
造精度に関する冷間加工の利点は可成り維持されろ。し
かし特に内燃機関用の弁を製造する場合に使われろよう
な高合金被加工材料を使った実験は、それで変形抵抗が
僅かしか弱まらず、変形に際して亀裂形成の回避のため
の伸び値を高めることができないことを示した。In order to weaken the deformation resistance, the material is particularly
It is known to heat the material to 0° C. and, in individual cases, further heat it in order to carry out the heating deformation in the latter half. In that case, the advantages of cold working with respect to manufacturing accuracy would be maintained to a large extent. However, experiments with high-alloy workpieces, such as those used in the manufacture of valves for internal combustion engines, have shown that the resistance to deformation is only slightly reduced, and that elongation values to avoid crack formation during deformation are lower. It has been shown that it cannot be improved.
この発明の基本的課題は、初めて記載した加工機で高合
金フェライト性被加工材料から半加熱状態で部材を製造
できる方法の開発にある。従ってこの方法の前記の利点
を生かすことができる。特にこの方法によって変形力が
弱められ、変形の際の亀裂生成を防止するための伸び値
を高め、冷間加工或いは半加熱加工の製造11fiを維
持し、冷間加工法に対応して単位時間当りの製造個数を
多(することができる。この発明による方法の特徴は次
の点にある。即ち出発材料を先づオーステナイト化し、
続いて、オーステナイトがまだ安定している範囲迄温度
を下げるために冷却し1.続いてこの降下した温度で出
発材料を完成部材に変形する。The basic task of the invention is to develop a method that allows the production of components in a semi-heated state from high-alloy ferritic workpiece materials using a processing machine described for the first time. Therefore, the above-mentioned advantages of this method can be taken advantage of. In particular, this method weakens the deformation force, increases the elongation value to prevent crack formation during deformation, maintains the production 11fi of cold working or semi-heat working, and reduces the unit time corresponding to the cold working method. The method according to the present invention is characterized by the following points: the starting material is first austenitized;
Next, cooling is performed to lower the temperature to a range where the austenite is still stable.1. The starting material is subsequently transformed into the finished part at this reduced temperature.
オーステナイト化された状態では被加工材料は冷間圧造
機で同時に亀裂の危険が除かれた場合の非常に低い変形
抵抗のために問題な(弁に変形される。パーライト形成
とマルテンサイト形成の間の温度範囲でオーステナイト
は長時間安定しており、従って転移は生じない。そのた
めにこの温度範囲ではそののちオーステナイト化した状
態で変形が可能になる。高合金フェライト的マルテンサ
イト性鋼の場合のマルテンサイト転移の上位の転位態様
が極めて不活発であることによって、被加工材料の冷却
と生産工学的尺度での完成品への加工を行なうのに充分
な時間がある。In the austenitized state, the workpiece material is transformed into a valve (valve) which is problematic due to its very low deformation resistance in the cold heading machine, which simultaneously eliminates the risk of cracking. Austenite is stable for long periods of time in the temperature range of Due to the extremely inactive nature of the dislocation regime above the site transition, there is sufficient time for the workpiece material to cool down and be processed into finished products on a production engineering scale.
この発明による方法の利点は次の表によって明らかであ
る。この表には連続実験で判明した剛性値と伸び値を挙
げてあり、比較試験の中間値を示しである。即ち
ム)室温で値が測定され且つ出発状態を100%で示し
、
b)400℃で予熱されて測定され、
C)この発明の方法でオーステナイト化し、冷却し、4
00℃で測定した。The advantages of the method according to the invention are evident from the following table. This table lists the stiffness and elongation values found in continuous experiments, and shows the intermediate values of comparative tests. b) measured preheated to 400° C.; c) austenitized and cooled in accordance with the method of the invention;
Measured at 00°C.
この発明の方法で処理した試料の伸び力3同時をこ署し
い上昇を示す場合の剛性値が下るのは明白である。これ
は極めて遅延した転移の他に、次のことに対する達成が
意外な必要な前提である。即ちたとえば次”のような化
学的組成、即ちCO,40−0,50
St 2.70− 3.30
Mn 最大限 0.8
p tt O,040
S // 0.030
Cr 8.0 10.O
Ni 最大限
Fe残
の高合金鋼を通常の冷間加工機で製造することができる
ための前提である。It is clear that when the elongation force of the sample treated by the method of the present invention shows a significant increase, the stiffness value decreases. This, in addition to the extremely delayed transition, is an unexpectedly necessary prerequisite for the achievement of: That is, for example, a chemical composition such as "CO,40-0,50 St 2.70-3.30 Mn maximum 0.8 p tt O,040 S // 0.030 Cr 8.0 10. O Ni This is the premise for producing high-alloy steel with the maximum amount of Fe remaining using a normal cold working machine.
次表では上位降伏点(ReH)、引張強さく RM )
。The following table shows upper yield point (ReH) and tensile strength (RM)
.
伸び率(A)、絞り率(Z)に対するドイツ工業規格5
0145号による記号をつけた。German industrial standard 5 for elongation rate (A) and reduction rate (Z)
A symbol according to No. 0145 was attached.
ReHRM A
Z22
N/mm N/mm %
%a) 596(100%) 823(100%
) 23.9(10ff%) 52(10(7%)
b) 390(65%) 570(6gyo)
26.0(109%) 58(112%)c)
225(38%) 586(71%) 64
.4(26g%) 69(133%)特に有利な結果
は次のようにして得られる。ReHRM A
Z22 N/mm N/mm %
%a) 596 (100%) 823 (100%
) 23.9 (10ff%) 52 (10 (7%)
b) 390 (65%) 570 (6gyo)
26.0 (109%) 58 (112%) c)
225 (38%) 586 (71%) 64
.. 4 (26 g%) 69 (133%) Particularly advantageous results are obtained as follows.
即ち前記の出発材料で弁を造るために先づ約1100℃
というオーステナイト化温度に加熱し、続いて200〜
500℃に冷却する。このように処理された材料は従来
の方法で冷間加工機で据込みと押出しによって変形する
ことができる。That is, in order to make the valve with the above starting material, it is first heated to about 1100°C.
heated to an austenitizing temperature of 200~
Cool to 500°C. The material thus treated can be deformed in a conventional manner by upsetting and extrusion in a cold working machine.
Claims (1)
工材料からプレ/)プ部材、特に内燃機関用の弁を製造
する方法において、 a)出発材料のオーステナイト化 b)オーステナイトがなお安定している温度迄下げるこ
と C)降下した温度で出発材料を完成した部材に変形する
ことの工程を特徴とする方法。 2)出発材料なオーステナイト化するために約1100
℃迄加熱する。特許請求の範囲1)記載の方法。 3)降下温度がオーステナイト化後で且つ変形開始時に
200〜500℃になる、特許請求の範囲l)又は2)
記載の方法。 4)200〜500℃に冷却された材料を据え込みによ
って変形する、特許請求の範囲1)〜4)の何れか−に
記載の方法。 5)2oo〜500℃に冷却された材料を押出しによっ
て変形する、特許請求の範囲1)〜4)ノ何れか−に記
載の方法。 6)特許請求の範囲1)〜5)の何れか−に記載の方法
によって製造されたプレハブ部材において、次のような
重量パーセントの化学的組成、即ちG O,20−1
,00 Si O,50−4,00 Mn 0.5 0− 3.0 0 P 最大限−0,045 S 最大限−0,030 Cr 4.00−20.00 Mo 0.5 0− 4.0 ONi 最大限−
2,OO V 最大限−2,00 W 最大限−2,00 Fe残 の範囲から成る被加工材を特徴とするゾレハプ部材。 7)%許請求の範囲1)〜5)の倒れか−に記載の方法
によって製造されたプレハブ部材において、次のような
重量パーセントの化学的組成、即ち−C0,40 Si 2.50 Mn O,80(最大限) P 0.04(y ) S O,03(tt ) cyxo、o。 Mo 1.05 Fe残 の被加工材を特徴とするプレハブ部材。 8)特許請求の範囲l)〜5)の倒れが−に記載の方法
によって製造されたプレハブ部材において、次のような
重量パーセントの化学的組成、即ちc o、s
。 St 2.00 Mn 1. OO(最大限) Cr14.75 Mo 1.0O Ni O,75 w t、o。 Fe残 の被加工材を4?徴とするプレハブ部材09)特許請求
の範囲1)〜5)の何れか−に記載の方法によって製造
されたプレ/’%ブ部材において、次のような重量・ζ
−セントの化学的組成、即ちCO,85 Si 1.00(最大限) Mn 1.50(tt ) P O,04(tt ) S O,03(p ) Cr17.50 Mo 2.25 V O,45 Fe残 の被加工材を特徴とするプレハブ部材。 10)特許請求の範囲1)〜5)の何れか−に記載の方
法によって製造されたプレハブ部材において、次のよう
な重量パーセントの化学的組成、即ちCO,45 Si 3.00 Mn 0.80(最大限) P 0.04(tt ) S O,03(tt ) Cr 9.0O Ni 0.50(最t1M’@ )Fe残 の被加工材を特徴とするプレハブ部材。 11)特許請求の範囲l)〜5)の何れが−に記載の方
法によって製造されたプレハブ部材において。 次のような重量パーセントの化学的組成、即ちCO,4
6 Si 最大限1.0 Mn I l、Q P #0.045 S 〃o、030 Cr13.50 Fe残 の被加工材を特徴とするプレハブ部材[Claims] 1) A method for manufacturing a pre-/)-pull member, in particular a valve for an internal combustion engine, from a highly alloyed ferritic workpiece material by chip-free formation, comprising: a) austenitizing the starting material; b) A method characterized by the following steps: C) deforming the starting material into a finished part at the reduced temperature to a temperature at which the austenite is still stable. 2) The starting material is about 1100 to austenitize
Heat to ℃. A method according to claim 1). 3) Claim l) or 2) in which the temperature drop is 200 to 500°C after austenitization and at the start of deformation.
Method described. 4) The method according to any one of claims 1) to 4), wherein the material cooled to 200 to 500°C is deformed by upsetting. 5) The method according to any one of claims 1) to 4), wherein the material cooled to 200°C to 500°C is deformed by extrusion. 6) A prefabricated member manufactured by the method according to any one of claims 1) to 5), which has the following weight percent chemical composition, namely, G O, 20-1.
,00 Si O,50-4,00 Mn 0.5 0- 3.0 0 P Maximum -0,045 S Maximum -0,030 Cr 4.00-20.00 Mo 0.5 0- 4. 0 ONi Maximum -
2,OO V Maximum -2,00 W Maximum -2,00 A Zorehap member characterized by a workpiece consisting of a range of Fe remaining. 7) In the prefabricated member manufactured by the method described in claims 1) to 5), the chemical composition is as follows in weight percent: -C0,40Si2.50MnO ,80 (maximum) P 0.04(y) S O,03(tt) cyxo,o. A prefabricated member characterized by a workpiece with Mo 1.05 Fe remaining. 8) In the prefabricated member manufactured by the method according to claims 1) to 5), the prefabricated member has the following weight percent chemical composition: co, s.
. St 2.00 Mn 1. OO (maximum) Cr14.75 Mo 1.0O Ni O,75 w t, o. 4 for the workpiece material with Fe residue? 09) In the prefabricated member manufactured by the method described in any one of claims 1) to 5), the following weight and ζ
- chemical composition of cents, namely CO,85 Si 1.00 (maximum) Mn 1.50 (tt) P O,04 (tt) SO,03 (p) Cr17.50 Mo 2.25 V O, 45 A prefabricated member characterized by a workpiece material with Fe residue. 10) In a prefabricated member manufactured by the method according to any one of claims 1) to 5), the chemical composition has the following weight percentage: CO, 45 Si 3.00 Mn 0.80 (Maximum) P 0.04 (tt) S O,03 (tt) Cr 9.0O Ni 0.50 (maximum t1M'@) A prefabricated member characterized by a workpiece with Fe remaining. 11) A prefabricated member manufactured by the method according to any one of claims 1) to 5). Chemical composition in weight percent as follows: CO,4
6 Si Maximum 1.0 Mn I l, Q P #0.045 S 〃o, 030 Cr13.50 Prefabricated member characterized by workpiece material with residual Fe
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3136722.4 | 1981-09-16 | ||
DE3136722A DE3136722C2 (en) | 1981-09-16 | 1981-09-16 | Process for the production of valves for internal combustion engines |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5861227A true JPS5861227A (en) | 1983-04-12 |
JPH027366B2 JPH027366B2 (en) | 1990-02-16 |
Family
ID=6141796
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57159686A Granted JPS5861227A (en) | 1981-09-16 | 1982-09-16 | Manufacture of prefabricated member from high alloy ferritic work material |
Country Status (7)
Country | Link |
---|---|
JP (1) | JPS5861227A (en) |
DE (1) | DE3136722C2 (en) |
ES (1) | ES8306186A1 (en) |
FR (1) | FR2512834B1 (en) |
GB (1) | GB2109276B (en) |
IT (1) | IT1210934B (en) |
PT (1) | PT75560B (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW304906B (en) * | 1994-11-11 | 1997-05-11 | Honda Motor Co Ltd | |
CN102021484A (en) * | 2010-12-15 | 2011-04-20 | 中国铝业股份有限公司 | Material for aluminum electrolysis crust-breaking hammer |
DE102014209645A1 (en) * | 2014-05-21 | 2015-11-26 | Mahle International Gmbh | Method for producing a valve for an internal combustion engine |
DE102015105448A1 (en) * | 2015-04-09 | 2016-10-13 | Gesenkschmiede Schneider Gmbh | Alloy steel and components manufactured therewith |
CN104789873A (en) * | 2015-04-24 | 2015-07-22 | 合肥东方节能科技股份有限公司 | Rolling mill segmentation wheel and regeneration manufacturing process thereof |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3926685A (en) * | 1969-06-03 | 1975-12-16 | Andre Gueussier | Semi-ferritic stainless manganese steel |
-
1981
- 1981-09-16 DE DE3136722A patent/DE3136722C2/en not_active Expired
-
1982
- 1982-09-15 FR FR8215607A patent/FR2512834B1/en not_active Expired
- 1982-09-15 PT PT75560A patent/PT75560B/en not_active IP Right Cessation
- 1982-09-15 IT IT8223280A patent/IT1210934B/en active
- 1982-09-15 ES ES515717A patent/ES8306186A1/en not_active Expired
- 1982-09-16 JP JP57159686A patent/JPS5861227A/en active Granted
- 1982-09-16 GB GB08226460A patent/GB2109276B/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
PT75560B (en) | 1984-08-10 |
GB2109276A (en) | 1983-06-02 |
DE3136722A1 (en) | 1983-03-31 |
ES515717A0 (en) | 1983-06-01 |
JPH027366B2 (en) | 1990-02-16 |
IT8223280A0 (en) | 1982-09-15 |
IT1210934B (en) | 1989-09-29 |
ES8306186A1 (en) | 1983-06-01 |
FR2512834A1 (en) | 1983-03-18 |
GB2109276B (en) | 1985-02-13 |
PT75560A (en) | 1982-10-01 |
FR2512834B1 (en) | 1986-05-09 |
DE3136722C2 (en) | 1986-06-12 |
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