JPS5847870A - Concrete executing apparatus - Google Patents

Concrete executing apparatus

Info

Publication number
JPS5847870A
JPS5847870A JP56146065A JP14606581A JPS5847870A JP S5847870 A JPS5847870 A JP S5847870A JP 56146065 A JP56146065 A JP 56146065A JP 14606581 A JP14606581 A JP 14606581A JP S5847870 A JPS5847870 A JP S5847870A
Authority
JP
Japan
Prior art keywords
rotary
projection
plate
dry
concrete construction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP56146065A
Other languages
Japanese (ja)
Inventor
伊東 靖郎
樋口 芳朗
正哲 辻
康弘 山本
宏 多田
黒羽 健嗣
隆 中村
富川 幸一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP56146065A priority Critical patent/JPS5847870A/en
Priority to CH114282A priority patent/CH656420A5/en
Priority to CA000397103A priority patent/CA1197221A/en
Priority to DE19823206742 priority patent/DE3206742A1/en
Priority to FR8203351A priority patent/FR2500785A1/en
Priority to GB8206005A priority patent/GB2098264B/en
Priority to US06/372,950 priority patent/US4492478A/en
Publication of JPS5847870A publication Critical patent/JPS5847870A/en
Pending legal-status Critical Current

Links

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 追加発明に係り、粉塵の発生が少(、シかも比較的低い
駆動力によって円滑な投射打設をなてことができ、強震
的に優れた打設コンクリートを得しめることのできる新
しいコンクリート施工装置を提供しようとするものであ
るO コンクリートの吹付施工は型枠を取付けることなしに施
工でき、従って又施工硬化後において型枠解脱を必要と
しないで直ちに表面仕上げその他の工事に着手し得るの
で作業の簡易化と工期の大幅な短縮を図り得るメリット
があり、今日において次第に一般化しつつある。然して
斯かるコンクリートの吹付工法としては吹付施工に適し
た水セメント比状態に加水混練されたものをコンクリー
ト4ンデによって圧送して吹付ける湿式法、乾式状態の
コンクリート資料を高圧突気で圧送し吹付はノズル部で
混練水を加えつつ吹付ける乾式法およびそれらの中間的
な方法であるセミ湿式法があるがこれらのものは夫々に
メリットを有するとしても、又夫々に不利、欠点を有し
ている。即ち湿式1法は吹付けるコンクリートの構成素
材全体を混合した生混線物をパイプ又はホースのような
管路において搬送し且つノズルから噴射して吹付けるも
のであって、セメント等がよく湿潤化され得られた吹付
コンクリートの強度も乾式より高く得られる利点がある
が、圧送管路内における摩擦抵抗が大きく、50〜/一
前後の47デ圧送力を必要とし、従って圧送のための管
路、機構が夫々に充分な耐圧性を有することが必要で必
然的に大型且つ強固なものとならざるを得す、しかもそ
の粗骨材の大ぎさや形状に制限を加え且つその管路、圧
送機構に上記のような特段の考慮を払ったとしてもその
搬送距離が限定され、せいぜい50〜60m程度が限度
であって各種施工現場における実情に充分即応し難い欠
点があり、加うるに上記有利点である強度の関係におい
ても最適強度を得る水セメント比に従ったものは粘性等
が最高状態となることから水セメント比を大として圧送
吹付性を確保するようなことが実地的には必要となり、
該強度を理想的に得ることが困峻で、好ましいそのメリ
ットヲ発揮し難(、又吹付面からの剥落菫の如きもそれ
なりに多くなり、史にはだれその他によって吹付層厚に
も限度がある等の不利がある。これに対し乾式法は空気
圧によるものであるから管路等における摩擦抵抗が少で
、5〜6Kf/cjN度の圧力でよいことから比較的簡
易且つコンパクトな機構と管路により好ましい搬送距離
を自由に得しめることができるので例えば土中深く掘ら
れた坑内において目的の施工位置から充分に離れた位置
から圧送でき、この意味からは現場に即した自在な利用
をなし得るが、乾燥条件でセメント粉などを圧送し吹付
けるものであるから粉塵発生菫が大であって、坑内の如
きにあっては短時間毎に作業を中断しなければ目的の施
工状態を確−できないようなことにすらなり、その作業
環境を著しく害うと共にセメント等が水と充分に接触し
ないことがらして得られる吹付工の強度が湿式法の場合
の半分程度にしかならない決定的な不利がありへ跳ね返
vjlの如きもそれなりに大きな欠点がある。然してこ
れらの中間的施工法とされるセミ湿式1法においては乾
式1法における注水位置をノズル部分からずらせてパイ
!、ホースのような管路の中間部で加水する方法である
が、この加水位置としては圧送系の末端部において摩擦
抵抗の大きい部分が形成されることからしてノズル部よ
り5〜6m程度が@度であってこれより加水位置を大き
くするとパイプ又はホースの内面にペースト等が耐着し
て管路を閉塞することとなり、乾式の*曾の圧送距離を
大ならしめ得る利点を充分に利用しようとしても管路末
端部の圧力の低下した部分に大きな抵抗部が形成される
ものであるから乾式法にお(・て予期しないような尚性
能の圧送又は管路機構を必要とし、しかも湿式法におけ
るようなセメント等と水の充分な遭遇混!!!lを得る
ことができない。なお土紀したような倒れの場合におい
ても生温練物の耐層を良好にし、跳ね返りや剥落型を減
少Tるために硅酸ンーダ、塩化カルシウム、アルミン酸
ナトリウム、炭酸ナトリウムなどの急結、瞬結剤を多量
に必要とする不利がある。
[Detailed Description of the Invention] According to the additional invention, it is possible to achieve smooth casting and pouring with a relatively low driving force, generating less dust, and achieving poured concrete with excellent strong earthquake resistance. The purpose of this project is to provide a new concrete construction equipment that can perform concrete spraying without attaching formwork, and therefore does not require removing the formwork after the concrete has hardened and can be used for surface finishing and other purposes immediately. It has the advantage of simplifying the work and significantly shortening the construction period since the construction work can be started, and it is gradually becoming more common today. Wet method, in which water-mixed material is pumped through a concrete quartet, dry method, in which dry concrete material is pumped with high-pressure blast and sprayed while adding kneading water at the nozzle, and an intermediate between these methods. There is a semi-wet method, which is a method that can be used for spraying, but even though each of these methods has its own merits, it also has disadvantages and drawbacks. The mixed material is conveyed through a conduit such as a pipe or hose and sprayed from a nozzle, which has the advantage that the cement, etc. is well moistened and the strength of the shotcrete obtained is higher than that of the dry method. However, the frictional resistance within the pressure-feeding pipeline is large, and a pressure-feeding force of around 50 to 47 degrees is required, so it is necessary that the pipeline and mechanism for pressure-feeding each have sufficient pressure resistance. However, even if we place restrictions on the size and shape of the coarse aggregate and pay special consideration to the pipelines and pumping mechanism, the transport distance will be limited. It has the disadvantage that it is difficult to respond quickly enough to the actual situation at various construction sites because it is limited to about 50 to 60 m at most, and in addition, in terms of strength, which is the advantage mentioned above, it is necessary to follow the water-cement ratio to obtain the optimum strength. Since the viscosity and other properties of these materials are at their highest, it is practically necessary to increase the water-cement ratio to ensure pressure-feeding properties.
It is difficult to obtain the ideal strength, and it is difficult to achieve the desired benefits (also, there is a considerable amount of violet flaking from the sprayed surface, and there is a limit to the thickness of the sprayed layer depending on the thickness of the sprayed surface). On the other hand, the dry method uses air pressure, so there is little frictional resistance in the pipes, etc., and a pressure of 5 to 6 Kf/cjN degrees is sufficient, so it is relatively simple and compact, with a mechanism and pipes. Since the preferred transport distance can be freely determined, for example, in a mine dug deep underground, it can be pumped from a position sufficiently distant from the target construction location, and in this sense it can be used freely depending on the site. Since the method involves force-feeding and spraying cement powder under dry conditions, it generates a large amount of dust, and in places such as underground mines, it is not possible to ensure the desired construction condition unless work is interrupted every short period of time. This seriously harms the working environment and has the decisive disadvantage that the strength of the shotcrete method obtained is only about half that of the wet method because the cement etc. do not come into sufficient contact with water. However, in the semi-wet method 1, which is considered to be an intermediate construction method, the water injection position in the dry method 1 is shifted from the nozzle part, and the water injection position is shifted from the nozzle part to create a pipe-like construction method. This is a method of adding water in the middle of the pipe, but since a portion with high frictional resistance is formed at the end of the pumping system, the water should be added at a distance of about 5 to 6 meters from the nozzle. If the water addition position is made larger than this, paste, etc. will adhere to the inner surface of the pipe or hose and will block the pipeline. Since a large resistance area is formed at the end where the pressure is reduced, the dry method requires a pumping or piping mechanism with unexpected performance, and it is difficult to use cement as in the wet method. It is not possible to obtain sufficient contact mixture with water and the like.In addition, in order to improve the resistance layer of the raw warm kneaded material even in the case of falling over, and to reduce rebound and flaking, It has the disadvantage of requiring a large amount of rapid setting and instant setting agents such as acid powder, calcium chloride, sodium aluminate, and sodium carbonate.

史に上記のような何れの方法による場合においても吹付
施工は高圧9気によって施工面に吹付けられるわけで、
施工面に吹付けられるまでの過程において吹付資料中の
微粒分がそれなりに飛散し、特に充分に湿潤化されない
粒子成分の飛散が著しく、又酸根施工向に到達したとし
ても大きな風力風圧が施工面を直撃し、一旦吹付けられ
たものであっても該資料がこの風力に−されて再び地肌
面ないし吹付面から飛散せしめられる。従って作業雰囲
気は著しく汚損せしめられ数分にして完全に視界が遮ら
れ、特に比較的小断面のトンネル施工や室内施工におい
てこのことが著しい。
Historically, no matter which method is used above, spraying involves spraying high-pressure 9 atmospheres onto the construction surface.
In the process of being sprayed onto the construction surface, the fine particles in the spray material are scattered to some extent, and the scattering of particle components that are not sufficiently wetted is particularly significant, and even if the direction of acid root construction is reached, large wind pressure may be applied to the construction surface. Even if the material is hit directly by the material and once sprayed, the material will be blown away by the wind force and be blown away again from the ground or the sprayed surface. Therefore, the working atmosphere becomes extremely polluted and the view is completely obstructed within a few minutes, and this is particularly noticeable in tunnel construction or indoor construction with relatively small cross sections.

更に酸根吹付気体で分散されるとしても結局は点的な吹
付けであり、それを順次に移動させた施工法となるので
それなりに熟練したノズルマンによる施工であるとして
も均一な吹付け、平坦な表面をもった吹付けをなすこと
が容易でないと共に施工能率もそれなりに劣ることとな
る。その吹付材料圧送のための設備に関しても少(とも
数十m1一般的には100mを超える長距離に旦ってポ
ンプ圧送するには著しく高い圧送力を必要とし、粉塵発
生量の鳥い乾式空気圧送の場合でもそれなりの圧力を必
要とすることは前記の通りで、それらの圧送機構や圧送
管路にそれらに相当した耐圧性、高出力が要求されると
ころから設備全般が大型且つ強度で高額なものとならざ
るを得ない。加つるにこのような吹付けに当って不可欠
的に用いられる急結剤はノズル部で添加されるが該急結
剤はコンクリート資料と充分に混合せず、その急結効果
を均一に期待し得ないと共に偏在した急結剤の吹付時に
おける飛散ロスが大きく、又この飛散急結剤によって著
しく刺激性の作業雰囲気を形成′fるから吹付状態を確
認し―いこととなり、連続作業に適しない。加うるに吹
付層における耐着剪断応力に関しては一般的に乾式法の
場合には吹付層の空気量が萬くなり、湿式法の場合には
水分量が烏くなる傾向が大であって何れの場合にも好ま
しい安定した耐着剪断応力を得難い。
Furthermore, even if it is dispersed with the acid root spray gas, it will be a point spray after all, and the construction method will move it sequentially, so even if it is done by a reasonably skilled nozzleman, it will not be possible to spray uniformly and flatly. It is not easy to spray the surface well, and the efficiency of construction is also poor. The equipment for pumping the sprayed material is also small (at least several tens of m1, generally over 100 m), which requires extremely high pumping power, and requires a dry air pressure system that produces a large amount of dust. As mentioned above, a certain amount of pressure is required even in the case of feeding, and the pressure feeding mechanisms and pressure feeding pipelines are required to have corresponding pressure resistance and high output, so the equipment as a whole is large, strong, and expensive. In addition, the quick-setting agent that is essential for such spraying is added at the nozzle, but the quick-setting agent does not mix sufficiently with the concrete material. The rapid setting effect cannot be expected to be uniform, and there is a large scattering loss when spraying the unevenly distributed quick setting agent.Also, this scattered quick setting agent creates an extremely irritating working atmosphere, so check the spraying condition. In addition, with regard to resistance to shear stress in the sprayed layer, in the case of the dry method, the amount of air in the sprayed layer is generally 1,000,000, and in the case of the wet method, the moisture content is There is a strong tendency for the material to become rough, and in any case, it is difficult to obtain a desirable and stable resistance to shearing stress.

本発明は前記したような実情に鑑み検討を重ねて創案さ
れたものであって、充分な流動性をもつ友スラリー状の
モルタル又はペースト忙ボンデ圧送して回転円板の中心
部に供給すると共に砂及び砂利のような骨材を乾式条件
の添加材料としてスクリュ機構などの機械的移送手段に
より前記回転円板上に供給し、該回転円板の同転作用に
よってこれらの資料を混合せしめると共にその周側部に
より好ましい飛散速度エネルギーを与え吹付面に向けて
飛散せしめて投射施工することを提案するものであり、
好ましい手法としては前記乾式条件下の添加材料として
均一状態の表面附着水をMするように調整された砂のよ
うな細骨材にセメント粉を添加混合した造殻細骨材又は
/および適宜に同様の造殻の形成された粗骨材の混@−
@を用い、更には前記の流動性をもった4ンデ圧送物と
してのモルタルに関しその配合細骨材を上記同様に表面
附着水の調整されたものにセメント粉を絵加混合した造
殻細骨材として準備し、このものに更に加水したスラリ
ー状物としたものを用いム勿一本発明は前記粗骨材骨材
および水硬性物質粉末に関し夫々耐火性を有するものを
採用することによシ耐人物施工に採用し得る。
The present invention has been devised after repeated studies in view of the above-mentioned circumstances, and is made by pumping mortar or paste in the form of a slurry with sufficient fluidity and supplying it to the center of a rotating disk. Aggregates such as sand and gravel are fed as additive materials in dry conditions onto the rotating disk by a mechanical transfer means such as a screw mechanism, and the co-rotating action of the rotating disk mixes these materials and It is proposed to carry out projection construction by giving more preferable scattering velocity energy to the peripheral side and scattering toward the spraying surface.
A preferred method is to use shelled fine aggregate, which is prepared by adding and mixing cement powder to fine aggregate such as sand, which has been adjusted to absorb water adhering to the surface in a uniform state, as an additive material under the dry conditions, or/and as appropriate. Mixture of coarse aggregate with similar shell formation@-
Furthermore, regarding the mortar as a 4-in-1 pressurized material with fluidity as described above, the blended fine aggregate was mixed with surface water adhesion as described above, and cement powder was added and mixed to form a shell. By using a slurry-like material prepared as aggregate and further adding water to the aggregate, the present invention also employs fire-resistant materials as the coarse aggregate and hydraulic material powder. It can be used for construction to protect people.

即ちこのような本発明について更に説明すると、前記し
たような本発明方法を実施する装置の全般的な構成関係
は1lli!IEに示す過少であって、回転投射機構1
、モルタル又はペーストのようなボンデ圧送用流動物調
整機構2、乾式添加材料調整機構3.41り成り、流動
物vI4!ll1rIA構2に対してはミキサー21又
は22の何れか一万又は双方が前置され、ミキサー21
にはセメントホッパー24、砂ホツパ−23、混和剤ホ
ッパー25および加水機構26が設けられ、又ミキサー
22にも同様の各機構23〜26と2次水添加機構2T
とが設けられている。又乾式添加材料調整機構3には粗
骨材ホッパー31、細骨材ホッパー32及び急結剤ホッ
パー33が設けられ、史に−gk機構4にはミキサー4
0を前置し、該ミキサー40にも粗骨材ホッパー41、
細骨材ホンパー42及び急結剤ホッパー43が設けられ
ている。然して前記したような各ホッパー22.23.
23.31〜36および41〜43には夫々定常供給フ
ィダーが設けられていてそれらめ資料を定量的に取出し
得るように成っており、このことは加水機構においても
同様である。
That is, to further explain the present invention, the general structural relationship of the apparatus for implementing the method of the present invention as described above is 1lli! The rotational projection mechanism 1 is smaller than that shown in IE.
, fluid adjustment mechanism 2 for pumping bonde such as mortar or paste, dry additive material adjustment mechanism 3.41, fluid vI4! For the ll1rIA structure 2, either mixer 21 or 22 or both are installed in front of it.
is provided with a cement hopper 24, a sand hopper 23, an admixture hopper 25, and a water addition mechanism 26, and the mixer 22 is also provided with similar mechanisms 23 to 26 and a secondary water addition mechanism 2T.
is provided. Further, the dry additive material adjustment mechanism 3 is provided with a coarse aggregate hopper 31, a fine aggregate hopper 32, and an quick-setting agent hopper 33, and the gk mechanism 4 is provided with a mixer 4.
0 in advance, and the mixer 40 also has a coarse aggregate hopper 41,
A fine aggregate hopper 42 and a quick setting agent hopper 43 are provided. However, each hopper 22.23.
23, 31 to 36 and 41 to 43 are each provided with a constant supply feeder so that these materials can be taken out quantitatively, and the same is true for the water adding mechanism.

前記し次ボンデ圧送用流動物調贅機構2はボンデ5によ
って投射機構1に連結され、乾式添加材料1lIIII
1機構3.4はコンベヤその他の適轟な搬送手段6.6
aによって吹付機構1のホッパー11に連結されている
が、父上紀ξキt−21,22もコンベヤその他の搬送
手段1.7aで前記調整機構2に連結され、[駒mWA
構に工り4ンデ5を経て投射機構1に到る搬送系は管路
が採用されている。回転投射機構1としては機構自体の
移動操作性を祷るように第2図に示−fような台車載架
式又は!3図に示すようなロボット型式のものの如きを
採用し得る。第2図に示すように台車l1lc秦式の場
合においては前記したような調整機構2.3によって調
整された各材料會も台車を用いて施工位置まで搬送する
ことができ、即ちIg1台車101は回転投射機構1を
有し、!2台車102は乾式絵加材料、aim整機構3
で調整された材料を収容するホッパー35を備え、該ホ
ンパー35の底部から切出機構36で切出された乾式材
料をコンベア37,37a□で投射機構1に送入し、第
3台車103は流動物調整機構2によってlI[された
材料を受入れるためのホッパー55を備え、該ホッパー
55の底部にモータ56mで駆動される攪拌機56を設
け、この攪拌機56からのダクト56bがモータ5rm
で駆動されるモルタルボンデ5Tに連結され、該モルタ
ルボンデ5−1の上部における吐出口51bは図示しな
いが回転投射機構1の中心部に導かれるホースのような
管路が接続されるように成っている。なお第1台車10
1には摺動台104を介して投射機構1が設けられたも
のであり、即ち摺動台104はモータ105によって第
1台車101上を自走し、吹付施工現場の条件に応じて
各台車101〜103 は停止した状態で摺動台104
上の投射機構1が適宜に進退せしめられ目的の投射施工
を掘削直後のトンネル地肌の如きに対し直ちに行い得る
ように成っている。更に第1台車101における115
は投射機構1を回転投射させるためのモータであり、1
16は前記コンベヤ37mからの乾式材料を受入れるた
めのホッパー11から該乾式材料を投射機構1の回転板
部分にスクリュ機構に送るためのモータであるが、この
部分の仔細については別に第3図のロボット方式の場合
における投射機構に関して示す1&りである。
The fluid conditioning mechanism 2 for pumping the bonder 5 is connected to the projection mechanism 1 by the bonder 5, and the fluid conditioning mechanism 2 for pumping the bonder 5 is connected to the projection mechanism 1, and the dry additive material 1lIII
1 Mechanism 3.4 is a conveyor or other suitable conveyance means 6.6
a to the hopper 11 of the spraying mechanism 1, and the father Ki ξ kits t-21 and 22 are also connected to the adjustment mechanism 2 by a conveyor or other conveying means 1.7a,
The conveyance system that reaches the projection mechanism 1 through the four terminals 5 is constructed using a pipe. The rotary projection mechanism 1 may be a trolley-mounted type as shown in FIG. A robot type device as shown in FIG. 3 may be adopted. As shown in FIG. 2, in the case of the Ig1 truck 101, each material group adjusted by the above-mentioned adjustment mechanism 2.3 can also be transported to the construction position using the truck. It has a rotating projection mechanism 1! 2 trolleys 102 are dry painting materials, aim adjustment mechanism 3
The dry material cut out from the bottom of the hopper 35 by the cutting mechanism 36 is sent to the projection mechanism 1 by conveyors 37, 37a□, and the third cart 103 A hopper 55 is provided for receiving the material subjected to lI[ by the fluid adjustment mechanism 2, and an agitator 56 driven by a motor 56m is provided at the bottom of the hopper 55, and a duct 56b from the agitator 56 is connected to the motor 5rm.
The discharge port 51b at the upper part of the mortar bonder 5-1 is connected to a conduit such as a hose leading to the center of the rotary projection mechanism 1 (not shown). ing. In addition, the first trolley 10
1 is provided with a projection mechanism 1 via a sliding table 104. That is, the sliding table 104 is self-propelled on a first truck 101 by a motor 105, and each truck is moved according to the conditions of the spraying construction site. 101 to 103 are the sliding base 104 in a stopped state.
The upper projection mechanism 1 is moved forward and backward as appropriate so that the desired projection work can be immediately carried out on the surface of a tunnel immediately after excavation. Furthermore, 115 in the first truck 101
is a motor for rotating the projection mechanism 1, and 1
Reference numeral 16 denotes a motor for sending the dry material from the hopper 11 for receiving the dry material from the conveyor 37m to the screw mechanism to the rotary plate portion of the projection mechanism 1, but the details of this portion are separately shown in Fig. 3. 1 and 2 are shown regarding the projection mechanism in the case of a robot type.

偏し投射機構ItflS分についての具体的構成は第3
図において明かにされている通りであって、前述した第
1図において示すような圧送lンデ5又は第2図の第3
台車103におけるモルタルポンプ57からの管路に連
結された中心t13は投射機構1の中心軸にそった方向
に横加して設けられ、該中心管13の先端部は同転羽根
16を有する回転板18の中心部に向け、しかもこの回
転板18との間に適当な距離を採って開口されていて回
転板18にはこのような中心管13の開口端に対間させ
た攪拌機構部35が設けられている。
The specific configuration of the biased projection mechanism ItflS is described in the third section.
As shown in the figure, the pumping latch 5 as shown in FIG.
A center t13 connected to the conduit from the mortar pump 57 in the truck 103 is provided laterally along the central axis of the projection mechanism 1, and the tip of the center tube 13 is connected to a rotary plate having co-rotating blades 16. The stirring mechanism section 35 is opened toward the center of the tube 18 and at an appropriate distance from the rotating plate 18, and the rotating plate 18 has a stirring mechanism section 35 arranged between the open ends of the central tube 13. It is provided.

前記中心管13と一心状に設けられているのが乾式材料
供給筒12であって、該供給筒12と中心管13との間
には移送?フリユ1sがホッパー11部分から前記回転
板18に向けて設けられており、攪拌機構部35は第5
図に示すように回転板18の中心部に装着されるベース
板36に突設されたもので、攪拌翼3Tと38を多段に
設は定着部材39と抑圧部材39mで回転板18に定着
され、しかも把手部36af、把持して定着部材39m
の弛緩条件下で適宜に取外し清掃し或いは調整し得るよ
うになっている。前記供給簡12は駆動輪12mを取付
け、適宜に同動されるように成っているが、該供給筒1
2は固定のものでもよく、何れKしても移送スクリュ1
9が中心管13に取付けられたデー’J 13 aで接
手13bより図示左端側が回転されることによりホシパ
ー11・に収容された資料を適切に移送し、回転板1B
に供給でき、その供給量はスクリュ19の回転速度に略
比例したものとなる。回転板18は供給筒12の外側に
設けられた回転筒14の先端に取付けられたもので、該
回転筒14の基端に堆付けたプーリ14aKよる駆動速
jfK比例した速度で鋏囲転板18上に資料を供給し、
攪拌機構35で攪拌されてから回転板18上に供給分散
させる。上記した供給筒12の回転板18儒先端部は攪
拌翼37,388分を被覆して回転板18面に近接して
いるが、その一部に切欠部12bを形成し、該切欠部1
2b部分から回転板18上に吐出し、供給筒12を前記
駆動輪12mによって回動し調整操作することによって
吹付方向を適宜に制限することは84図に示す通りであ
り、斯様な制限調整操作の結果として第6図のム〜Cに
示すように垂直壁を両側に有する掘削トンネル内アーチ
形吹付面その他の形状に即し回転吹付機構1の吹付方向
に関する制限調整作用を加えるならば適切な吹付施工が
得られることは明かである。
A dry material supply tube 12 is provided concentrically with the center tube 13, and a transfer tube is provided between the supply tube 12 and the center tube 13. A stirrer 1s is provided from the hopper 11 portion toward the rotary plate 18, and the stirring mechanism portion 35 is provided in the fifth portion.
As shown in the figure, it is protruded from a base plate 36 attached to the center of the rotary plate 18, and the stirring blades 3T and 38 are arranged in multiple stages and are fixed to the rotary plate 18 by a fixing member 39 and a suppressing member 39m. , Moreover, the handle part 36af and the fixing member 39m can be gripped.
It can be removed, cleaned or adjusted as appropriate under relaxed conditions. The supply tube 12 is equipped with a drive wheel 12m and is adapted to be moved together as appropriate.
2 may be a fixed one, and in any case, the transfer screw 1
9 is attached to the center tube 13, and the left end side in the figure is rotated from the joint 13b by the joint 13b, so that the material stored in the hoshiper 11 is properly transferred, and the rotary plate 1B
The supply amount is approximately proportional to the rotational speed of the screw 19. The rotating plate 18 is attached to the tip of the rotating cylinder 14 provided outside the supply cylinder 12, and the rotating plate 18 rotates around the scissors at a speed proportional to the drive speed jfK by a pulley 14aK mounted at the base end of the rotating cylinder 14. supplying materials on 18;
After being stirred by the stirring mechanism 35, it is supplied and dispersed onto the rotary plate 18. The tip of the rotating plate 18 of the supply cylinder 12 described above covers the stirring blades 37 and 388 and is close to the surface of the rotating plate 18, and a notch 12b is formed in a part of the tip.
As shown in Fig. 84, the spraying direction is appropriately restricted by discharging onto the rotary plate 18 from the portion 2b and adjusting the supply cylinder 12 by rotating it with the drive wheel 12m. As a result of the operation, it is appropriate to apply a limiting adjustment effect on the blowing direction of the rotary blowing mechanism 1 according to the shape of the arched blowing surface in an excavated tunnel having vertical walls on both sides as shown in M to C of FIG. It is clear that spraying construction can be achieved.

なお第3図のものにおいては前記のような回転投射機構
1が操作台5oに対して旋回機構51を介して設けられ
、又操作台50は支持アーム52と操作シリンダー53
で支持されていて、操作シリンダー53の伸縮操作によ
り上下方向に移動されると共に旋回機構51の操作で左
右方向に旋回され、所要の位置および方向を採った投射
打設作業をなすことができる。
In the case shown in FIG. 3, the rotary projection mechanism 1 as described above is provided to the operation table 5o via a rotation mechanism 51, and the operation table 50 has a support arm 52 and an operation cylinder 53.
It is moved vertically by the expansion and contraction operation of the operation cylinder 53 and rotated left and right by the operation of the turning mechanism 51, so that projection casting work can be performed at a desired position and direction.

上記したような@1図の装置はコンクリートの打設をな
すべきトンネルの径や施工iJ4場の状況にらじて坑内
又は打設税場に搬入すべき機器と坑外又は打設税場外に
設定すべき機器との組合わせ関係を適宜に変えることが
できる。即ちこの関係は第1図に斜線又は破線を以て示
す堰りであって、最小限において交叉した斜線で示す回
転投射機構1と祠整機栴4とが坑内のような打設税場に
セットし他の機構は坑外に設定して作業し、場合によっ
てはこれに一方だけの斜線を施したポンプ圧送用流動@
調整機構2をも坑内等に搬入して作動せしめ得、史に大
径な抗、内又は広〜・打設現場の場合には破線で示した
範曲内の機構をも杭内等に搬入して作業し得る。即ちこ
れらはトンネル径や打設現場の広狭などによって適宜に
決ボし得るが、本発明によるものは何れKしても在米の
湿式方式のように数十Kf/jにも運するような高い圧
送圧を喪しないので円滑な搬送と投射打設を実施し得る
・ 本発明によるものの有利性は上記したような装置構成の
ものにおいて、前記砂又は細骨材ホッパー23.32に
対してその耐着表面水の均一調整機構8を前置すること
によって、より高度に発揮することができる。即ち砂の
ような細骨材が天然に産出し野外に堆積された状態から
この種コンクリートの混合調整に供されることは周知の
通りであり、この場合において該細骨材の表面耐着水量
及びその耐着状態は多様に変化していることは一般的に
知られている。例えば同一産地、同一粒度の細骨材であ
っても、ヤードに堆積された砂山の頂部のものと裾部の
もの、史には砂山中心部のものは耐着水量が大きく変動
するし、同じ砂山頂部のものでも天候気象条件で変化す
ると共に各細骨材粒子についてみれば、仔細には粒子各
部の耐着水量が異り、絶乾状態の部分と湿潤状態の部分
とがある。一方生コンクリートにおいてはその配酋水菫
の如何や混入空気量の如何がその強度に大きく影響し、
又その粘着性、ワーカビリチーなどを支配する。本発明
にあってはこのような細骨材に関してその表向水の均一
化g4整r提唱するものであって、この耐層水量及び耐
着状態を均一化するならば甘塩的な配合関係を決定し得
る。
The equipment shown in Figure @1 above can be used to carry equipment inside the mine or to the pouring place, and to transport it outside the mine or outside the pouring place, depending on the diameter of the tunnel where concrete is to be poured and the conditions of the construction site. The combination relationship with the devices to be set can be changed as appropriate. That is, this relationship is shown by diagonal lines or broken lines in FIG. Other mechanisms are set up and operated outside the mine, and in some cases, only one side of the mechanism is marked with diagonal lines.
The adjustment mechanism 2 can also be carried into a mine, etc., and operated, and in the case of a large-diameter pit, or a large or large-diameter driving site, the mechanism within the range shown by the broken line can also be carried into a pile, etc. You can work with it. In other words, these factors can be determined depending on the diameter of the tunnel, the width of the casting site, etc., but the method according to the present invention is capable of transporting tens of Kf/j like the wet method in the United States. Since high pumping pressure is not lost, smooth conveyance and casting can be carried out.The advantage of the present invention is that in the device configured as described above, the sand or fine aggregate hopper 23. By installing the adhesion-resistant surface water uniformity adjustment mechanism 8 in front, it is possible to achieve even higher performance. In other words, it is well known that fine aggregate such as sand is naturally produced and deposited in the open air and then used for mixing and adjusting this type of concrete. It is generally known that the adhesion resistance state varies widely. For example, even if fine aggregate is from the same source and has the same grain size, the amount of water it can withstand varies greatly between the top and bottom of a sand pile deposited in a yard, and historically, the amount of water that can withstand the same amount of water deposited in the center of a sand pile. Even at the top of a sand mountain, the weather changes depending on weather conditions, and if we look at each fine aggregate particle in detail, the amount of water it can withstand differs in each part of the particle, and there are parts that are bone dry and parts that are wet. On the other hand, in ready-mixed concrete, the strength of the mixed concrete is greatly influenced by the amount of mixed water and the amount of air mixed in.
It also controls its stickiness and workability. The present invention proposes uniformization of the surface water of such fine aggregates, and in order to equalize the amount of surface water resistance and adhesion resistance, a sweet-salt mixing relationship is proposed. can be determined.

−し例えば耐着水量が均一化されることによりこの種コ
ンクリート配合上枢要な水セメント比(W/C)  を
的確に決定でき、在米のはらついた耐層水量のものに漫
然配付水を添加することの不合理さ士を解決し得るし、
砂セメント比(8/C)や砂砂利比(J/A)などに関
してもその砂の附着水を的確に計上し得ることから精度
の高い管理を可能にする。加うるに本発明ではこのよう
に均一化された耐着水量の細骨材に関して先ずセメント
を添加混合することを提唱するもので、添加されたセメ
ント粉はその表面附着水により細骨材表面に被覆凝結し
造殻層を形成する。即ちこの造殻層は仮りに生コンクリ
ート全体におけるW/C%8/C。
-For example, by equalizing the amount of water that can withstand water landing, it is possible to accurately determine the water-cement ratio (W/C), which is important in mixing this type of concrete, and it is possible to easily distribute water to those in the United States, where the amount of water that can withstand varies. It can solve the absurdity of adding
Regarding sand-cement ratio (8/C), sand-gravel ratio (J/A), etc., it is possible to accurately account for the water adhering to the sand, making highly accurate management possible. In addition, the present invention proposes to first add and mix cement to the fine aggregate with a uniform water landing capacity, and the added cement powder will spread onto the fine aggregate surface due to the water adhering to the surface. The coating coagulates to form a shell layer. That is, this shell layer has a W/C% of 8/C in the whole fresh concrete.

8/A  の総ぺてが全く同じであっても夜来の単に混
合調整したものにおける細骨材表面のセメントペースト
よりも相当にセメントリッチな層であって、この故に頗
る安定した造殻であり、例えば調整直後のモルタルを水
洗してもその造殻層が除去されることがなく、このこと
は該造殻モルタルをそれなりに高いW/C(水量穴)の
ものとし光分な流動性を確保せしめても4ンデ圧送の如
きで造殻層を損うことがなく、1転板からの飛散吹付け
によってもその造殻状態が本質的に変化しないことを示
す。しかしこのような造殻細骨材は、その細骨材表面の
凹凸が造殻層で被覆されることによって球状化し、且つ
該造殻層の表面部は水分の高い周側ペーストとの間にお
いてベアリング効果を発揮し、この点からもポンプによ
る管路内圧送その他を円滑化する。
Even if the total amount of 8/A is exactly the same, the layer is considerably richer in cement than the cement paste on the surface of the fine aggregate in the case of simply mixed and adjusted materials, and for this reason, it is an extremely stable shell. For example, even if the mortar immediately after preparation is washed with water, the shell layer will not be removed, and this means that the shell mortar has a relatively high W/C (water volume hole) and has excellent fluidity. This shows that even if it is ensured, the shell-forming layer will not be damaged by a four-way pressure-feeding process, and the shell-forming state will not be essentially changed even by scattering spraying from one rotary plate. However, such shelled fine aggregate becomes spherical because the irregularities on the surface of the fine aggregate are covered with a shelled layer, and the surface portion of the shelled layer is separated from the surrounding paste with high moisture content. It exhibits a bearing effect, and from this point of view, it also facilitates pressure feeding within the pipe by the pump.

前記のように細骨材のtic向附着水均−化処理はより
具体的には、■速度エネルギーと衝撃作用、■真空処理
して粒子間の9気を除去した後に注水してから再び粒子
間の水分を圧力差(場合によっては振動なども併用して
)を用いて排除する処理、■細骨材粒子を水中に浸漬攪
拌して耐層空気を充分に除去してからコンベヤ等で掻出
し、その掻出し過程において粒子間滞留水を除去する処
理の如きで、(1’Jれにしても短時間内に、又電量的
にその目的を達し得る。特に前記のように造殻を形成す
る本発明にあっては砂粒子の表面附着水を絶幹状とした
り、或いは過大化するものでないから能率的に実施でき
、■の場合には速度エネルギーを伴う粒子の衝撃で附着
水が粒子面を移動し一様に湿潤化した後に過剰分が除去
される作用が得られて各粒子表面での均一耐着状態と均
−附着量(この附膚量は速度ないし衝撃エネルギーに比
例)とが同時に達成でき、■■の場合においても具体的
耐着水量がそれなOK多(なるとしても均−耐着状態、
均−附着量の形成は同様に達成し得る・■の礪曾におい
ては一般的に調整処理後に更に加水混合して利用するが
、■■の場合においてもこのことは同様で適宜に加水し
て目的の表面水量とする。
As mentioned above, the water leveling treatment of fine aggregates adhering to tic is based on (1) velocity energy and impact action, (2) vacuum treatment to remove the 9 Qi between particles, water injection, and then re-solidification of the particles. A process that uses a pressure difference (sometimes also using vibration etc.) to remove the moisture between the particles.■ Fine aggregate particles are immersed in water and stirred to sufficiently remove stratified air, and then scraped with a conveyor, etc. The purpose can be achieved within a short period of time and coulometrically.Especially, as mentioned above, the purpose can be achieved in a short time and coulometrically. In the present invention, the water adhering to the surface of the sand particles is not made to be in the shape of a trunk or becoming large, so it can be carried out efficiently. After moving the particle surface and uniformly wetting it, the excess is removed, resulting in a uniform adhesion state and an even amount of adhesion on each particle surface (the amount of adhesion is proportional to the speed or impact energy). can be achieved at the same time, and even in the case of
Formation of a uniform adhesion amount can be achieved in the same way. - In the case of (■), generally water is added and mixed after the adjustment process, but this is the same in the case of (■■), and water is added as appropriate. Achieve the desired surface water volume.

上記したような本発明による場合、コンク17−ト資料
が回転板の高速回転によって投射され施工1iK打設さ
れるものであって、その様相は前記し友吹付施工と同様
であるが、コンクリート資料の投射に高圧空気を使用し
ないから飛散過程および施工面におけるコンクリート成
分が常圧高圧空気流に曝されることはなくなり、即ち吹
付面への到達過程及び一旦打設されたコンクリートが吹
きつけのための高圧9気によって飛散せしめられること
はなく、施工面におけるコンクリートは順次に投射コン
クリートの速度エネルギーによって締め固められるだけ
となる。又ポンプ圧送されるスラリー状#!J(モルタ
ル又はペースト)は充分な流動性をもったものとして回
転板上に供給されるものであるに拘わらず該回転板上に
おいて乾式条件下の材料が添加混合されて投射打設され
ることとなるから吹付工の耐層剪断応力は光分に高めら
れ、即ち吹付工においては前記のように乾式条件下の材
料が順次に投射されてW/Cを低下し、S/C(又はA
/C)を高めることとなるから回転板上への搬送供給性
において良好な各材料により耐着剪断応力の著しく^め
られた施工を得ることができ、当然に1回の施工にょる
層厚を大ならしめる。
In the case of the present invention as described above, the concrete material is projected by high-speed rotation of the rotary plate and placed in the construction 1iK, and the aspect is similar to the above-mentioned spraying method, but the concrete material is Since high-pressure air is not used for spraying, the concrete components in the scattering process and on the construction surface are not exposed to normal pressure high-pressure air flow. The concrete on the construction surface will not be blown away by the high-pressure 9 air, and will only be compacted by the velocity energy of the projected concrete. Slurry # that is also pumped! Even though J (mortar or paste) is supplied onto a rotating plate with sufficient fluidity, materials under dry conditions are added and mixed on the rotating plate and cast by projection. Therefore, the withstand shear stress of the spraying process is increased to an optical level. In other words, in the spraying process, materials under dry conditions are sequentially projected as described above, lowering the W/C, and increasing the S/C (or A
/C), it is possible to obtain a construction with significantly reduced resistance to shear stress by using each material that has good transportability on the rotary plate, and of course, the layer thickness in one application can be increased. make it big.

史に本発明においてはアルミン酸ソーダ、・又はゼット
セメントなどの粉状又は液状をなす急結剤を採用するこ
と自体は従来の湿式又は乾式ないしセミ湿式の場合と全
く同様であるが、この急結剤は前記した乾式条件下の添
加材料と共に供給され、該急結剤1回転板上に供給され
るまでの過@Cミキサー40からスクリュ式移送手段で
回転板1Bに送られる間)において咳乾式材料中に均等
に分散されると共にこの乾式材料を介してスラリー状物
中に均等に添加される。即ち従来の吹付方法においてF
iW/C,8/Cなどが一定状態として調整されたそれ
なりの粘稠物に対してこの急結剤が吹付直前(ノズルS
)に癌加されることとなるので酸根核急結剤が圧入され
ても団塊状又は団粒状の結構混練物表面にやはりそれな
りの集塊状態で急結剤が添加されることとなって均等な
分散添加が得られず、上記したような吹付風圧とも相俟
って雰囲気中に微粉状として分散せしめられ易(、刺激
性の作業環境を形成することとなるわけであるが、上述
のようにして均等に分散添加される本発明の場合にあっ
てはそれらの不利を一挙に解消し刺激性作業環境を形成
することも回避し得る。乾式条件下の添加材料として前
記のようにセメント粉による造殻の形成されたものの場
合においてもこの急結剤を癌加する、。
Historically, in the present invention, the use of a powder or liquid quick setting agent such as sodium aluminate or jet cement is exactly the same as in the case of conventional wet, dry or semi-wet methods; The binder is supplied together with the additive material under the above-mentioned dry conditions, and the rapid setting agent is fed onto the rotary plate 1B (from the C mixer 40 to the rotary plate 1B by a screw-type transfer means). It is evenly dispersed in the dry material and evenly added to the slurry through the dry material. That is, in the conventional spraying method, F
Immediately before spraying this quick-setting agent (nozzle S
), so even if the acid root nucleus quick-setting agent is press-fitted, the quick-setting agent will still be added in a certain agglomerate state to the surface of the nodule-like or aggregate-like kneaded material, and it will not be uniform. Coupled with the above-mentioned blowing wind pressure, it is likely to be dispersed in the atmosphere as fine powder (creating an irritating working environment, but as mentioned above). In the case of the present invention, in which cement powder is added evenly and dispersed, these disadvantages can be eliminated at once and the creation of an irritating working environment can be avoided. Even if a shell has been formed, this quick-setting agent is added.

にはそれなりに遅蝿性のものとすることによりその周面
が乾式状態であることとも相俟ってそれなりにセメント
分との接触時間が大となっても適切な急結剤としての効
果を得しめる。史に上記のように均等な分散が得られ且
つ風圧で飛散されることの殆んどない本発明の場合にあ
ってはIWJじ急結効果を発揮するに必要な急結創業が
少(て済むことは当然であり、このことは又経済的であ
るたけでなしに得られた投射打設コンクリート工の長期
強度向上に寄与する。
By making the material relatively slow-flying, and in combination with the fact that the surrounding surface is in a dry state, it is effective as an appropriate quick-setting agent even if the contact time with the cement component is relatively long. I'll get it. Historically, as mentioned above, in the case of the present invention, where uniform dispersion is obtained and there is almost no scattering due to wind pressure, there is little rapid setting required to achieve the same rapid setting effect as IWJ. Naturally, this is not only economical, but also contributes to improving the long-term strength of the resulting shot-cast concrete work.

第7図と第8図には発明によるものの(ロ)転投射機構
部分についてのもう1つの実施例が示されている。即ち
前記した第3〜5図のものの場合においてその攪拌翼3
Tと38は、攪拌翼3Tが攪拌作用を主体とし、従って
軸線と平行状態のものであるのに対し攪拌翼38は傾斜
したものであって回転スクリュ19によって送られるコ
ンクリート資料を回転板18上に送る作用をなすもので
ある。このような第3〜5図のものに対して第7.8図
のものri回転板18に取付けられるベース板36に兼
短の翼片3rm、37b  から成る掻出機構35m 
 を設けると共に乾式材料を送り込むスクリュ19の先
端部に攪拌機構38′を設けたものであり、前記掻出機
構35mは図示においてその短翼片37bに関して示す
如(その長翼片37atも含めて両@面が対称的な傾@
伽srb’、3Tb’をもっている。即ちスクリュ19
で乾式材料を移送し攪拌機構38′で攪拌してから掻出
機構35mで掻出し回転板18上に移すが、この場会に
おいて前記した第3図又は第2図におけるモータ116
を逆回転可能なものとして、即ち正逆回転可能なモータ
を用い、或いはモータ116からの駆動系に係脱可能な
アイドアを用いるような手法によって(2)転板18の
回転方向を適宜に切換えるようにすることにより掘削さ
れたトンネルの岩盤に凹凸の着しいような条件において
もその凸部による背面側に有効にコンクリート資料を投
射して情工することができ、しかもこのような正逆倒れ
の回転投射の場せにおいても前記翼片37m、37bK
よる掻出供給作用を得ることができる。
7 and 8 show another embodiment of the (b) transfer and projection mechanism according to the invention. That is, in the case of those shown in FIGS. 3 to 5 described above, the stirring blade 3
T and 38 indicate that the stirring blade 3T mainly performs stirring action and is therefore parallel to the axis, whereas the stirring blade 38 is inclined and directs the concrete material sent by the rotating screw 19 onto the rotating plate 18. It has the effect of sending the In contrast to the one shown in FIGS. 3 to 5, the one shown in FIG.
In addition, a stirring mechanism 38' is provided at the tip of the screw 19 that feeds the dry material, and the scraping mechanism 35m has a stirring mechanism 38' as shown for its short blade 37b (including both long blades 37at). @Inclination with symmetrical plane@
It has 佽srb' and 3Tb'. That is, screw 19
The dry material is transferred by the stirring mechanism 38' and then transferred to the scraping rotary plate 18 by the scraping mechanism 35m.
(2) The direction of rotation of the turning plate 18 is appropriately switched by using a motor that can be rotated in reverse, that is, by using a motor that can rotate in forward and reverse directions, or by using an eye door that can be connected to and disconnected from the drive system from the motor 116. By doing so, even under conditions where the excavated tunnel bedrock is extremely uneven, it is possible to effectively project the concrete material onto the back side of the excavated tunnel, and to prevent such forward and reverse falling. Even in the case of rotational projection, the wing pieces 37m and 37bK
A scraping and supplying effect can be obtained.

ベース板36の泥層については定着部材39′の両端部
を締着子39″ で固定化するこの第7.8図に示すよ
うな構成のものでもよいことは明らかであり、その他適
宜の構造を採用することができる。
It is clear that the mud layer of the base plate 36 may be constructed as shown in FIG. can be adopted.

上記したような本発明装置を用い具体的に施工した実例
について説明すると以下の通りである。
A concrete example of construction using the apparatus of the present invention as described above will be described below.

施工例1 第1図に示したトンネル内におけるパッチミキサー22
と乾式材料調整機構4を用い、細骨材として山砂S、粗
骨材として砕石7号G1急結剤としてアルミン酸塩を主
成分としたもの(商品名ナト≦ツクム5)を採用して混
−&調整し、一方fンプ圧送用流動物調整機構2におい
ては上記したような山砂Sと水硬性1質粉末として普通
4ルトランドセメントC及び水Wを用いて配@−−瞥し
た。即ちこれらの配付は次の第1表に示す通りである。
Construction example 1 Patch mixer 22 in the tunnel shown in Figure 1
Using the dry material adjustment mechanism 4, Yamasand S was used as the fine aggregate, crushed stone No. 7 G1 was used as the coarse aggregate, and an aluminate-based material (trade name: Nato≦Tsukumu 5) was used as the quick-setting agent. On the other hand, in the fluid adjustment mechanism 2 for pump pumping, the above-mentioned mountain sand S, ordinary 4 Rutland cement C and water W were used as hydraulic monolithic powder and distributed. . That is, their distribution is as shown in Table 1 below.

第1表 用いた回転投射機構は第3図に示すような構成のもので
あり、その回転板1Bは直径が5Q ffiのもので、
これを50Orpmで回転し投射施工した0モルタル4
ンデ5による圧送量は何れも59t/winであり、こ
れに対するコンベヤでの乾式材料はI61のものが14
0e 6 If/min s 42〜A 4のものは1
09.2Kt/winであって、このようにしてトンネ
ル内面に投射施工したものの配合及び施工時のリパ9ン
ド率と得られたコンクリートの強度を示すと次の第2表
の通りである。
The rotary projection mechanism used in Table 1 has a configuration as shown in Fig. 3, and its rotary plate 1B has a diameter of 5Q ffi.
0 mortar 4, which was rotated at 50 rpm and projected.
The amount of pressure conveyed by conveyor 5 is 59t/win, and the dry material conveyed by conveyor I61 is 14t/win.
0e 6 If/min s 42~A 4 is 1
09.2Kt/win, and the composition of the concrete that was projected onto the inner surface of the tunnel in this way, the reparation rate at the time of construction, and the strength of the obtained concrete are shown in Table 2 below.

即ち何れの場合においても粉11!@生が少(、数十分
から2時間以上に旦って作業しても殆んど支障がな(、
又好ましいトンネル内面被接コンクリート層を円滑に形
成することができた。
That is, in either case, the powder is 11! @ There is little raw material (, There is almost no problem even if you work for several tens of minutes to more than 2 hours (,
In addition, it was possible to smoothly form a preferable concrete layer on the inner surface of the tunnel.

施工例2 施工例1と同様に実施したが、その配合条件を撞々変化
すると共に適宜に添加材を用いた。即ちこれらの具体的
な配合関係は次の第3表の逼りである。
Construction Example 2 Construction was carried out in the same manner as Construction Example 1, but the compounding conditions were constantly changed and additives were used as appropriate. In other words, their specific composition relationships are as shown in Table 3 below.

:C−”、 l’ l、 I、 l’ 1. l  l
  l  l  ° 1 = “。
:C-", l' l, I, l' 1. l l
l l ° 1 = “.

イ □ ↑ □ −11・            − :  、  、Q2 のi、9、11.11  b  
k  m  b  S  b  k  &!′:″)j
l ■−璽・I−”T’−’−” ’1−−−1、責   
 −・、 。・、 。 。5 カ 。O−+  DJ 
 力□1                     
                − − − −□ 又中心1113および供給管14による回転板18上へ
の供給波とその場合の回転板18の回転速度オよび得ら
れfc投射コンクリートの配付は次の第4@に示す通り
である。
□ ↑ □ −11・ − : , , i, 9, 11.11 b of Q2
k m b S b k &! ′:″)j
l ■-Seal・I-"T'-'-"'1---1, Responsibility
−・, .・, . . 5. O-+ DJ
Power □1
- - - -□ Also, the supply waves onto the rotary plate 18 by the center 1113 and the supply pipe 14, the rotational speed of the rotary plate 18 in that case, and the distribution of the obtained fc projected concrete are as shown in the following 4 @. be.

\2、 (3A1 爽にこのようにして得られたコンクリートの強度と施工
時における粉塵発生量およびリバウンド軍を示すと次の
#!5表の通りである。
\2, (3A1) The strength of the concrete thus obtained, the amount of dust generated during construction, and the rebound force are shown in Table #!5 below.

第5表 即ち何れの場合においても粉塵発生量が少く、シかも好
ましい施工をなすことができた。
In Table 5, the amount of dust generated was small in all cases, and favorable construction was possible.

以上説明したような本発明によるときは従来の乾式吹付
工法において粉塵発生原因をなすセメント粉なとの水硬
性物質粉末をペースト又はモルタルとして準備し、ポン
プ圧送するものであり、しかもその吹付けを高圧空気に
よることなく回転板による投射で行うものであるからそ
の粉1j!!発生量fr湿式吹付工法ないしそれ以下に
大幅に縮減し得ることとなり、又前記モルタル又ハペー
ストハモルタル?ン!で圧送されるとしてもそれに乾式
状態で供耐される骨材ないし急結剤を桧加して目的の配
付水量乃至コンクリ−ト組成とし投射するものであるか
らその菫が少いだけでなしに水分量を充分に高くし流動
の優れたものとして回転板上に供給することか可能とな
り、乾式条件で供給される前記骨材などの供給が容易で
あることとも相俟ってこの樵型枠なしで直接にコンクリ
ート打設をなす友めの機構構成ないし施工条件を著しく
簡易コンパクト化し得て比較的低い駆動力で円滑に施工
し得るメリフトがあり、斯様に粉塵などの発生が少く、
しかも好ましい搬送性をもって施工し得ると共に強腹そ
の他も有利に発揮し得るので工業的にその効果の大きい
発明である。
According to the present invention as explained above, powder of a hydraulic substance such as cement powder, which is the cause of dust generation in the conventional dry spraying method, is prepared as a paste or mortar and pumped, and the spraying is also carried out. The powder is 1j because it is projected by a rotating plate without using high-pressure air! ! The amount generated can be significantly reduced to the wet spraying method or less, and the mortar or HaPaste mortar? hmm! Even if the concrete is pumped, aggregate or quick-setting agent supplied in a dry state is added to the concrete to achieve the desired amount of water or concrete composition, so the amount of violet is not only small, but also It is possible to supply the material onto a rotary plate with a sufficiently high moisture content and excellent flowability, and in conjunction with the fact that it is easy to supply the above-mentioned aggregates, etc., which are supplied under dry conditions, this woodcutter formwork There is a mechanical structure and construction conditions that can be used to directly place concrete without using concrete, and the construction conditions can be significantly simplified and compacted, and construction can be performed smoothly with relatively low driving force.
In addition, it is possible to perform construction with favorable transportability, and it can also advantageously exhibit toughness and other properties, making this invention industrially highly effective.

4追加の関係 本発明は昭和56年竹許劇第28308号(以下原発制
という)の追加に係るものであって、セメント粉のよう
な水硬性物質粉末を充分な流動性ケもったスラリー状の
モルタル又はペーストとするためのボンデ圧送用流動物
調整機構と砂又は砂利のような骨材を乾式条件下で調整
する乾式添加材料調整機構および回転吹付機構を有し、
前記ボンデ圧送用流動物調整機構と前記回転吹付漬樽の
中心管とを4ンデを有する管路で連結すると共に前記乾
式添加材料調整機構と上記(ロ)転吹付磯構のホッパー
とを適当な搬送手段で連結し、該ホッパーを上記中心管
と同軸に設けられた供給筒に連結せしめ、該中心管と供
給筒との間にスクリュ機構のような機械的移送手段を形
成したことにおいては原発明と同様であるが、本発明に
おいては上記ホッパーを前記中心管と同軸に設けられた
供給筒に連結せしめ、該中心管と供給筒との間にスクリ
ュ機構のような機械的移送手段を形成すると共に上記中
心管および供給筒と回転投射のための回転板との間に攪
拌す段を設けることにより回転板に供給される各材料を
適切に攪拌混合せしめてから投射し、即ち好ましい各材
料の混合状態を形成して得られる投射施工の品質を高め
得るものであるから前記原発明の改良に係るものである
4.Additional relations The present invention relates to the addition of No. 28308 of 1981 (hereinafter referred to as "nuclear system"), which involves adding hydraulic substance powder such as cement powder to a slurry with sufficient fluidity. It has a fluid adjustment mechanism for pumping bonde to make mortar or paste, a dry additive material adjustment mechanism for adjusting aggregate such as sand or gravel under dry conditions, and a rotary spraying mechanism,
The fluid adjustment mechanism for pressure feeding by the bonder and the center pipe of the rotary spray pickling barrel are connected by a pipe line having four pipes, and the dry additive material adjustment mechanism and the hopper of the (b) rotary spray pickling structure are connected as appropriate. The hopper is connected to a supply tube provided coaxially with the center tube, and a mechanical transfer means such as a screw mechanism is formed between the center tube and the supply tube. Although similar to the original invention, in the present invention, the hopper is connected to a supply tube provided coaxially with the center tube, and a mechanical transfer means such as a screw mechanism is provided between the center tube and the supply tube. At the same time, by providing a stirring stage between the central tube and supply tube and the rotary plate for rotational projection, each material supplied to the rotary plate is appropriately stirred and mixed before being projected. This is an improvement of the original invention because it can improve the quality of the projection work obtained by forming a mixed state of materials.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本発明の実施態様を示すものであって、第1図は
本発明によるものの全般的な構成関係を示した説明図、
第2図はそのトンネル内などにおける施工に適するよう
に台車を用いて形成された実施形態の側面図、第3図は
本発明によるもののロボット形式に適するようにされた
実施態様の材料供給投射機構部分についての切欠側面図
、#!4図はその回転板部分における縦断正面図、第5
図はその攪拌漬樽ベース板の斜面図、第6図は本発明に
よるもののトンネル内面投射施工状態説明図、第7図は
本発明による回転板および攪拌機構部分における変形例
を示した部分的な断面図、第8図はその端百図を示すも
のである。 、然してこれらの図面において、1は回転吹付機構、2
はボンデ圧送用流動物調整機構、3.4は乾式材料−m
機構、5はポンプ、6.6a及び7%T1は搬送手段、
8は細粒材の表面耐着水均−調整機構、12は供給筒、
13は中心管、14は回転筒、15は軸受部、16はL
1転羽根、18は回転板、19は移送スクリュ、3Bは
ペース板、36aは把手部、37.38は攪拌翼2.s
7m、37bは各翼片、37b’は対称的な傾斜向、3
gは定着部材、39mは抑圧部材、5Tはモルタルポン
プ、101は第1台車、102は第2台車、103は第
3台車、104は摺動台、105はその駆動相モータ、
116は回転板駆動用のモータを夫々ボ丁ものである。 特許出願人 伊 東 端 部 発  明  者  伊  東  端  部同     
     樋  口  芳  胴回         
 辻      正  付量         山  
本  康  仏間          多  1)  
   宏量         黒  羽  健  銅量
          中  村      隆同   
       冨  川  幸  −第1頁の続き 0発 明 者 富用幸− 横浜市瀬谷区ニッ橘町318番地
The drawings show embodiments of the present invention, and FIG. 1 is an explanatory diagram showing the general structural relationship of the present invention;
FIG. 2 is a side view of an embodiment formed using a cart so as to be suitable for construction inside a tunnel, etc., and FIG. 3 is a material supply projection mechanism of an embodiment according to the present invention adapted to be a robot type. Notched side view about the part, #! Figure 4 is a vertical cross-sectional front view of the rotary plate part, Figure 5
The figure is a slope view of the stirring barrel base plate, Figure 6 is an explanatory diagram of the tunnel inner surface projection construction state according to the present invention, and Figure 7 is a partial diagram showing a modified example of the rotary plate and stirring mechanism portion according to the present invention. The sectional view, FIG. 8, shows an end view thereof. , However, in these drawings, 1 is a rotary spraying mechanism, 2 is
3.4 is a fluid adjustment mechanism for bonde pressure feeding, and 3.4 is a dry material-m
mechanism, 5 is a pump, 6.6a and 7%T1 are conveyance means,
8 is a water adhesion resistance leveling mechanism for fine grain material on the surface; 12 is a supply cylinder;
13 is the center tube, 14 is the rotating cylinder, 15 is the bearing part, 16 is the L
1 rotating blade, 18 a rotary plate, 19 a transfer screw, 3B a pace plate, 36a a handle portion, 37.38 a stirring blade 2. s
7m, 37b is each wing piece, 37b' is a symmetrical inclination direction, 3
g is a fixing member, 39m is a suppressing member, 5T is a mortar pump, 101 is a first truck, 102 is a second truck, 103 is a third truck, 104 is a sliding table, 105 is its drive phase motor,
Reference numeral 116 designates motors for driving the rotating plates. Patent applicant Hajime Ito Inventor Hajime Ito
Yoshi Higuchi waist circumference
Tadashi Tsuji amount mountain
Motoyasu Fusuma Ta 1)
Hiroki Ken Kurohane Copper quantity Ryudo Nakamura
Yuki Tomikawa -Continued from page 10 Inventor Yuki Tomiyo- 318 Nittachibana-cho, Seya-ku, Yokohama City

Claims (6)

【特許請求の範囲】[Claims] (1)  セメント粉のような水硬性物質粉末を充9 
分な流動性をもったスラリー状のモルタル又はペースト
とするためのボンデ圧送用流動物調整機構と、砂のよう
な細骨材又は砂利のような粗骨材の何れか一方又は双方
よりなる骨材類を乾式条件下で前記Iンプ圧送用流動物
に添加すべく調整する乾式添加材料811!1機構およ
びこれらの両調整機構からの材料を施工するための回転
投射機構を有し、前記4ンデ圧送用流動物調整機構と前
記回転吹付機構の中心管とをポンプを有する管路で連結
すると共に前記乾式添加材料調整機構と上記回転吹付機
構のホッパーとを適轟な搬送手段で連結し、該ホッパー
を上記中心管と同軸に設けられた供給筒に連結せしめ、
該中心管と供給筒との間にスクリュ機構のような機械的
移送手段を形成し、上記中心管および供給筒と回転投射
のための(ロ)転板との間に攪拌手段を設は次ことを特
徴とするコンクリート施工装置。
(1) Fill with hydraulic material powder such as cement powder.
A fluid adjustment mechanism for pumping a bonder to make slurry-like mortar or paste with sufficient fluidity, and bones made of fine aggregate such as sand or coarse aggregate such as gravel, or both. It has a dry addition material 811!1 mechanism for adjusting the material to be added to the fluid for I-imp pumping under dry conditions and a rotary projection mechanism for applying the material from both of these adjustment mechanisms; The fluid adjustment mechanism for pressurized feeding and the central pipe of the rotary blowing mechanism are connected by a pipe line having a pump, and the dry additive material adjusting mechanism and the hopper of the rotary blowing mechanism are connected by a suitable conveying means. , connecting the hopper to a supply cylinder provided coaxially with the central pipe,
A mechanical transfer means such as a screw mechanism is formed between the central pipe and the supply cylinder, and a stirring means is provided between the central pipe and the supply cylinder and (b) a turning plate for rotational projection. Concrete construction equipment characterized by:
(2)  回転投射機構の周側に回転羽根を配設した回
転板における中央部分に形成した開口にベース板を装脱
可能に取付け、該ベース板に攪拌機構を設けfC特許請
求の範囲#!1項に記載りコンクリート施工装置。
(2) A base plate is removably attached to an opening formed in the center of a rotary plate in which rotary blades are arranged on the circumferential side of the rotary projection mechanism, and a stirring mechanism is provided on the base plate. fC Claim #! Concrete construction equipment described in Section 1.
(3)回転投射機構の周側に(ロ)転羽根を配設した回
転板における中央部外に形成した開口にベース板を装脱
可能に堆付け、該ベース板に掻出機構を設けると共忙中
心管に設けたスクリュ機構の端部に攪拌機構を形成し九
%#t+請求の範囲第1項に記載のコンクリート施工装
置。
(3) A base plate is removably deposited in an opening formed outside the center of a rotary plate in which (b) rolling blades are arranged on the circumferential side of the rotary projection mechanism, and a scraping mechanism is provided on the base plate. 9. The concrete construction apparatus according to claim 1, wherein a stirring mechanism is formed at an end of a screw mechanism provided in a central busy pipe.
(4)掻出機構として中心筒の軸方向に平行な翼片をベ
ース板に配設し、それら翼片の両側面に対称的な傾斜面
をそれぞれ対設し回転板を回転するための駆動系を正逆
何れの方向にも切換え回転し得るようにし、前記回転板
の回転方向を適宜に切換え、その正逆何れの回転状態に
おいても該回転板に材料を円滑に供給し投射させるよう
にした特d’f縛求の範囲第3項に一己載のコンクリー
ト施工装置。
(4) As a scraping mechanism, blades parallel to the axial direction of the central cylinder are arranged on the base plate, and symmetrical inclined surfaces are provided on both sides of the blades to drive the rotating plate. The system is configured to be able to switch and rotate in either the forward or reverse direction, and the direction of rotation of the rotary plate is appropriately switched, so that the material is smoothly supplied and projected to the rotary plate in either the forward or reverse rotation state. Concrete construction equipment listed in Section 3 of the special d'f constraints.
(5)回転投射機構における回転板に端部を近接して供
給筒の端部を臨fせ、該供給筒端部に部分的な切欠部を
形成して回転板による投射方向を規制すると共にこの供
給筒に対して回動操作機構を設け、前記切欠部の位置を
可変することによって回転板の回転投射方向を変えるよ
うにした特許請求の範囲第1項に記載のコンクリート施
工装置。
(5) The end of the supply cylinder is brought close to the rotary plate in the rotary projection mechanism, and a partial notch is formed in the end of the supply cylinder to regulate the direction of projection by the rotary plate. 2. The concrete construction apparatus according to claim 1, wherein a rotation operation mechanism is provided for the supply tube, and the rotational projection direction of the rotary plate is changed by changing the position of the notch.
(6)  第1.第2および第3の各台車を有し、第1
台車に回転投射機構を設けると共に第2台車に乾式材料
収容ホッパーを設け、第3台車には4ンデ圧送用流動物
収容ポツパーを取付け、第2、第3台車から堆出された
材料を第1台車の回転投射機構に供給するようにし7を
特許請求の範囲81項に記載のコンクリート施工装置。
(6) 1st. a second truck and a third truck;
The cart is equipped with a rotary projection mechanism, and the second cart is equipped with a dry material storage hopper, and the third cart is equipped with a fluid storage hopper for four-way pumping, and the material deposited from the second and third carts is transferred to the second cart. 82. The concrete construction apparatus according to claim 81, wherein the concrete construction device 7 is supplied to a rotary projection mechanism of one truck.
JP56146065A 1981-03-02 1981-09-18 Concrete executing apparatus Pending JPS5847870A (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP56146065A JPS5847870A (en) 1981-09-18 1981-09-18 Concrete executing apparatus
CH114282A CH656420A5 (en) 1981-03-02 1982-02-24 METHOD AND DEVICE FOR APPLYING MORTAR OR CONCRETE.
CA000397103A CA1197221A (en) 1981-03-02 1982-02-25 Method and apparatus for applying mortar or concrete
DE19823206742 DE3206742A1 (en) 1981-03-02 1982-02-25 METHOD AND DEVICE FOR APPLYING MORTAR OR CONCRETE
FR8203351A FR2500785A1 (en) 1981-03-02 1982-03-01 METHOD AND APPARATUS FOR APPLYING MORTAR OR CONCRETE
GB8206005A GB2098264B (en) 1981-03-02 1982-03-02 Method and apparatus for applying mortar or concrete
US06/372,950 US4492478A (en) 1981-09-18 1982-04-29 Method and apparatus for applying mortar or concrete

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56146065A JPS5847870A (en) 1981-09-18 1981-09-18 Concrete executing apparatus

Publications (1)

Publication Number Publication Date
JPS5847870A true JPS5847870A (en) 1983-03-19

Family

ID=15399283

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56146065A Pending JPS5847870A (en) 1981-03-02 1981-09-18 Concrete executing apparatus

Country Status (1)

Country Link
JP (1) JPS5847870A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05133103A (en) * 1991-11-07 1993-05-28 Fujita Corp Method and device for placing concrete

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05133103A (en) * 1991-11-07 1993-05-28 Fujita Corp Method and device for placing concrete

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