JPS5843386A - Controller for supply of spraying material of lining sprayer for furnace body - Google Patents

Controller for supply of spraying material of lining sprayer for furnace body

Info

Publication number
JPS5843386A
JPS5843386A JP13981481A JP13981481A JPS5843386A JP S5843386 A JPS5843386 A JP S5843386A JP 13981481 A JP13981481 A JP 13981481A JP 13981481 A JP13981481 A JP 13981481A JP S5843386 A JPS5843386 A JP S5843386A
Authority
JP
Japan
Prior art keywords
spraying
amount
control circuit
lining
furnace body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP13981481A
Other languages
Japanese (ja)
Other versions
JPS6050273B2 (en
Inventor
行雄 尾崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinagawa Refractories Co Ltd
Shinagawa Shiro Renga KK
Original Assignee
Shinagawa Refractories Co Ltd
Shinagawa Shiro Renga KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinagawa Refractories Co Ltd, Shinagawa Shiro Renga KK filed Critical Shinagawa Refractories Co Ltd
Priority to JP56139814A priority Critical patent/JPS6050273B2/en
Publication of JPS5843386A publication Critical patent/JPS5843386A/en
Publication of JPS6050273B2 publication Critical patent/JPS6050273B2/en
Expired legal-status Critical Current

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Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)
  • Nozzles (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 この発明は、タンクのような吹付は材料供給装置から吹
付はノズ、りへ圧送される吹付は材料に/9インダーを
混合して例えば煙突、高炉や熱風炉等のような炉体の内
張り吹付けを行なう吹付は装置の吹付は材料供給制御装
置に関するものである。
DETAILED DESCRIPTION OF THE INVENTION This invention is a method of spraying from a material supply device such as a tank to a nozzle, and mixing a /9 inder with the material that is force-fed to a spraying material such as a chimney, blast furnace, hot blast furnace, etc. The spraying apparatus for spraying the lining of a furnace body is related to a material supply control device.

従来、90種の吹付は装置においては、吹付はノズルの
先端から、O材料吐出量を肉眼で観察し、、吐出量が多
かったり少なかつ九すして適量でないときには送出装置
のモータの回転数を手動で調整するか、或いは吹付は材
料供給装置を計重機に載せ1.吹付は作業の、進行につ
れて減量していく状況を内談で観察し、減量速度すなわ
ち減量割合に異常があれ、ば送出装置のモータの回転数
を手動により調整していた。
Conventionally, in 90 types of spraying equipment, the amount of O material discharged from the tip of the nozzle was observed with the naked eye, and when the amount of discharged was too large or too small, and most of all, it was not the appropriate amount, the rotation speed of the motor of the delivery device was adjusted. Adjust manually, or place the material supply device on a weighing machine for spraying.1. During spraying, the situation in which the weight was being reduced as the work progressed was observed in private discussions, and if there was an abnormality in the rate of weight loss, that is, the rate of weight loss, the rotational speed of the motor of the delivery device was manually adjusted.

一般に、この種の吹付は装置は材料タンクが書間されて
いるかまた社開放されているかによって書間式と開放式
とに分ゆられ、そして何れめ型式の場合も吹付けの基本
は如゛何に材料を定量供給す“:、oly−*。4゜−
17,。、7o、。。。
In general, this type of spraying equipment is divided into two types, depending on whether the material tank is spaced or open, and for either type, the basics of spraying are as follows. What to supply the material to in quantity?:, oly-*.4゜-
17,. ,7o,. . .

中間および末期において材料吐出量に相当なばらつきが
生じ、特に初期と末期とではその一出量に顕著な差が見
られる。これは、材料タンク内における材料のブリッジ
現象↑末期KThffる送出装置への材料充填不足が原
因となっている。また開放式の場合でもブリッジ現象に
よ抄材料吐出量にばらつきが見られる。
Considerable variation occurs in the amount of material discharged in the middle and final stages, and there is a particularly marked difference in the amount of material discharged between the initial and final stages. This is caused by a bridging phenomenon of the material in the material tank ↑ final stage KThff and insufficient filling of the material into the delivery device. Even in the case of an open type, variations in the amount of paper material discharged are observed due to the bridging phenomenon.

このようなブリッジ現象を解消する丸め、材料タンクの
下部に/々イゾレータを装着し九4のが提案されてき九
が、このよう−t!!!4造のものではタンク内の材料
が振動充填されて締9、増々強力なるブリッジ現象を助
長し、逆効果となる。
To eliminate this bridging phenomenon, it has been proposed to install an isolator at the bottom of the material tank. ! ! In the case of the four-structure type, the material in the tank is filled with vibration, which promotes the bridging phenomenon that becomes stronger and stronger, which has the opposite effect.

上述のように吹付は作業中、材料吐出量は変動なる。従
って、材料吐出量の変動範囲をできるだけ狭くすること
が重要であり、材料吐出量をほぼ一定にすることにより
、これに添加されるノ々イングー溶液の添加割合もはぼ
一定に保つことが可能となる。
As mentioned above, the amount of material discharged varies during the spraying operation. Therefore, it is important to narrow the variation range of the material discharge amount as much as possible, and by keeping the material discharge amount almost constant, it is possible to keep the addition ratio of the Nononingu solution added to it almost constant. becomes.

そこで、この発明の目的は、材料供給装置内におけゐ吹
付は材料のブリッジ現象を防止するブリッジ防止装置を
設けると共に、材料供給装置から送出装置によって吐出
される実際の材料吐出量を検出し1検出した材料吐出量
に応じて送出装置の動作を制御する制御回路装置を投砂
、材料供給装置からの材料吐出量を設定値に維持できる
ようにした吹付は材料供給装置装″置を提供することに
ある。
Therefore, an object of the present invention is to provide a bridging prevention device that prevents the bridging phenomenon of the material during spraying in the material supply device, and to detect the actual amount of material discharged from the material supply device by the delivery device. A control circuit device that controls the operation of the delivery device according to the detected material delivery amount is provided, and a spraying material feeding device device that can maintain the material delivery amount from the material feeding device at a set value is provided. There is a particular thing.

この発明KThいてブリッジ防止装置としては好tL<
は夾願昭−j−47#4#−j)明細書に記載されたよ
うな、材料りyりの側部に開孔部を設け、ζOM孔部を
通して材料−ンタ内へエアーを間欠的に噴射するように
した装置を用いることができるが、他の構造例えば材料
タンク内部に回転可能に取付られる棒状または羽根状の
攪拌装置を用いまた制御回路装置はコンビエータ装置か
ら成抄、そしてこの発明の一実施例によれば材料供給装
置からの材料吐出量を計重機で計量し、この情報を上記
コンビ具−夕装置に入力し、材料吐出量の変゛1゛が許
容範囲を越えると材料供給装置の下部に設けた定量送出
装置の駆動装置例えば可変速モータに制御信号を供給し
てその一転を自−的に変速させ、材料吐出量の変動を補
償できるようにされる。
This invention is suitable as a bridge prevention device.
As stated in the specification, a hole is provided on the side of the material hole, and air is intermittently introduced into the material center through the ζOM hole. Although a device adapted to inject the material can be used, other constructions can be used, such as a rod-like or vane-like stirring device rotatably mounted inside the material tank, and the control circuit device can be modified from a combiator device to the present invention. According to one embodiment, the amount of material discharged from the material supply device is measured by a weighing machine, this information is input to the above-mentioned combination device, and if the change in the amount of material discharged exceeds the allowable range, the material is A control signal is supplied to a drive device, such as a variable speed motor, of the quantitative delivery device provided at the lower part of the feeding device, so that the speed of the drive device, such as a variable speed motor, is automatically changed to compensate for fluctuations in the amount of material discharged.

以下この発明を添附図面を参照してさらにWi明する。The present invention will be further explained below with reference to the accompanying drawings.

第1wJJCはヒの発明を実施できる吹付は装装置の一
例を概略的に示′し、Iは材料供給装置を成す材料タン
クで、この材料タンクlの下部には任意適当な構造例え
ばフィーPホイール式゛の定量送出装置コが設けられて
おり、この定量送出装置tは飼えば/臂ルスモータや電
気式遠隔操作減速機付烏−タのような可変速モータから
成)得る駆動装置Jによって駆動される。tた定量送出
装置コの材料吐出口Jaは圧送ホース参を介して吹付は
ノズルjl(連結される。材料吐出口JaKti材料の
供給および線断を行なうエアーシリンダーJbが設けら
れている。ヒの吹付叶ノズルlKは)々イングー溶液添
加器4が組合されており、この添加器4は材料りyりI
から圧送ホース参を介して吹付はノズルIK圧送されて
き大吹付は材料に、ノ々イングー溶液タンクからホース
4麿を介して供給されるノ々イングー溶液を一定の開会
で添加する。当然ノ々インダー**の添加割合は使用す
る吹付は材料の性質に応じて決められ得ゐ、     
     −□ま九第1図に、sPいて7は奸重機で、
この上に材料りy夕lが支持枠体lKよって載せられて
いる。
No. 1 wJJC schematically shows an example of a spraying device capable of carrying out the invention of H, I is a material tank constituting a material supply device, and the lower part of this material tank I is provided with any suitable structure such as a fee P wheel. A metered-dose delivery device of the formula t is provided, and this metered-dose delivery device t is driven by a drive device J consisting of a variable speed motor such as a lubricating motor or an electric remote-controlled speed reducer. be done. The material discharge port Ja of the metered quantity dispensing device is connected to the nozzle Jl (through a pressure feed hose). The spray leaf nozzle 1K is combined with an ingu solution adder 4, and this adder 4
The spray is pumped from the nozzle IK through the pressure hose, and the large spray adds to the material at regular intervals the NONOING solution, which is supplied from the NONOING solution tank through the hose 4. Naturally, the addition ratio of Nononinder** can be determined depending on the spraying method used and the properties of the material.
-□Ma9 In Figure 1, sP and 7 are heavy equipment,
On top of this the material is placed by means of a support frame IK.

計重機7は例えばデジタル式の重量表示器7a−全備え
C′おり、この表示器?、によシ材料タンクlから吹付
はノズルIへ送出される材料の吐出量を計量する□こと
ができる。
The weighing machine 7 is equipped with, for example, a digital weight display 7a-C'. When spraying from the material tank I, the amount of material discharged to the nozzle I can be measured.

材料りyりlの側部Kit一つまたは複数個のブリッジ
・防止装置tが設叶られ、−このブリッジ防止装置すは
図示例では材料タンクlの側部に設は九ケーシングタ暑
から通気性部材を介してタンクI内へエアー量ぐイプタ
bからの高圧エアーを断続的に噴射する構造のものであ
り、エアーの噴射は電磁弁りCによって制御される。こ
の装f/Ii2により材料タンクl内のテーノ臂−状部
分などにおいて吹付叶材料のブリッジ現象の生じるのを
防ぐことができ、それにより底部の定量送出装置コへの
吹付は材料の連続的供給を保証する。
One or more bridging/preventing devices are installed on the side of the material tank (1) - this bridging/preventing device (in the example shown) is installed on the side of the material tank (1) to ventilate the casing from heat. The structure is such that high-pressure air is intermittently injected from an air pump b into the tank I through a flexible member, and the air injection is controlled by an electromagnetic valve C. This device F/Ii2 can prevent the bridging phenomenon of the sprayed material from occurring in the arm of the material tank L, etc., so that the material can be continuously supplied to the metered delivery device at the bottom. guaranteed.

図示例では材料供給装置としてタンクIが使用されてい
るが、代夛にホッノe 二やストレジ♂ンを使用するこ
ともできる。
In the illustrated example, a tank I is used as the material supply device, but a hot spring or storage tank can also be used instead.

第2図に紘、この発明による装置を第1図の吹付妙装置
に適用し九−実施例の構成をブレツク線図で示す、−第
1図においてf41図の装置と対応した部分は同一符号
で示す、ブ74・、ラック10は仁の発明の要部である
制御回路装→〜成す;ンビエータ装置である。第一図に
示す装置の作用について説明すると、材料タンクIから
定量送出装置1によって吐出される材料の吐出量を計1
機7の重量表示器り1で計量し、計量データをコンピュ
ータ装置10に入力する。:Iンピュータ装置ioはこ
の計量データを演算処理し、材料−タンクlからの材料
吐出量が許容範囲内にあるか否かを判定し、もし材料吐
出量が許容範囲以上に変動すると、コン♂エータ装置1
etB、定量退出装置コの駆動装置である可費速′毫−
タJへ制御信号を供給し、この可変速モータJO回転数
を変化させて定量送出装置−の材料吐出量の変動を補償
する。ブリッジ防止装置tはコンビエータ装置10にお
いて使用する吹付は材料の品質や材料タンクの構造等を
考慮して設定され九指令信号によって予定の時間間隔で
作動される。さらにコンビエータ装置10は/々イ、ン
ダー溶tri加器4へ指令信号を供給し、吹付は材料に
その5質に応じて設定され九一定の割合でノ奢インダー
S*番添加させる。
In Fig. 2, the apparatus according to the present invention is applied to the spraying apparatus of Fig. 1, and the construction of the embodiment is shown in a block diagram. - In Fig. 1, parts corresponding to the apparatus in Fig. f41 are designated by the same reference numerals. The rack 10 shown by 74 and 10 is an ambiator device comprising a control circuit device which is the main part of Jin's invention. To explain the operation of the device shown in Fig. 1, the total amount of material discharged from the material tank I by the quantitative delivery device 1
The weight is measured using the weight display 1 of the machine 7, and the weighing data is input into the computer device 10. :I computer device io processes this weighing data and determines whether the amount of material discharged from the material tank 1 is within the permissible range.If the amount of material discharged exceeds the permissible range, the computer ♂ Eta device 1
etB, the fixed-rate discharge device's driving device.
A control signal is supplied to the variable speed motor J to change the rotational speed of the variable speed motor JO to compensate for fluctuations in the amount of material discharged by the metering delivery device. The bridge prevention device t is set in consideration of the quality of the material, the structure of the material tank, etc., and is activated at predetermined time intervals by a command signal. Furthermore, the combiator device 10 supplies a command signal to the under melting tri-adder 4 every day, and the spraying is set according to the quality of the material to add the luxurious inder S* number to the material at a constant rate.

さらに図面ec 、’m1.メしてないがコンピュータ
装置70を□い、材料−出t■じat>fE意に、定量
きるようにし九)また吹付は材料の噴射圧や噴射時間を
自動的に選択できるようにすることも可能である。また
吹付は作業に必要なエアーの量は一定の範囲で自動的に
管理されるが、吹付は材料の搬送距離が水平または垂直
方向或いはそれらの両方向に規定よシ長くなると圧力損
失が大きくなLその分エアー量を増す必要がある。仁の
目的でコンビエータ装置ioK材料搬送水平および喬直
距離と圧力損失との関係を記憶させておき、これに基い
てエアー量を自動的に制御することも可能である。
Further drawings ec, 'm1. Although not designed, the computer device 70 should be able to quantify the amount of material as soon as it comes out. is also possible. In addition, with spraying, the amount of air required for work is automatically managed within a certain range, but with spraying, the pressure loss increases when the material is conveyed longer than specified in the horizontal, vertical, or both directions. It is necessary to increase the amount of air accordingly. For this purpose, it is also possible to store the relationship between the horizontal and vertical distances of material conveyance in the combiator device ioK and the pressure loss, and automatically control the amount of air based on this.

このようにこの発明によれば吹付は材料供給装置からの
材料吐出量を安定化させる仁とができるため、ノ9イン
グー溶液の添加割合も安定し、その結実施工体品質の均
一なライニングを得ることができる。まえ材料供給装置
からの材料供給量の調整やノ々イングー添加量の調整等
をコンビ二一夕で自動制御しているので吹付は作業に専
門的技能を必要とせず誰にでも吹付は施工が可能となる
と共に、従来作業員1人で施工していたものが、−〜7
人で施工可能となシ、大幅な省力化が得られる。
As described above, according to the present invention, since the spraying can stabilize the amount of material discharged from the material supply device, the addition ratio of the No. 9 Ingu solution is also stabilized, and as a result, a lining with uniform quality of the finished workpiece is obtained. be able to. Since the adjustment of the amount of material supplied from the material supply device and the amount of Nononingu added are automatically controlled in one place, spraying does not require any specialized skills and anyone can perform the process. In addition to making it possible, work that previously had to be done by one worker can now be done by -~7
It can be constructed by humans, resulting in significant labor savings.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの発明の実施される吹付は装置の全体構成を
示す概略図、第コ図1この発明による装置の一実施例を
示すブレツク線図である。 図中、l:吹付は材料供給装置、コニ定量送出装置、J
:可変速モータ、j:吹付はノズル、6:ノ々イングー
溶液添加器、7:計重機、りニブリッジ防止装置、ノ0
:制御回路装置。
FIG. 1 is a schematic diagram showing the overall structure of a spraying apparatus according to the present invention, and FIG. 1 is a block diagram showing an embodiment of the apparatus according to the present invention. In the figure, l: Spraying is a material supply device, Koni quantitative delivery device, J
: Variable speed motor, j: Nozzle for spraying, 6: Nonoingu solution adder, 7: Weighing machine, Rini bridge prevention device, No0
: Control circuit device.

Claims (1)

【特許請求の範囲】 l 吹付は材料供給装置かも吹付はノズルへ圧送される
吹付は材料にノ々インI−を混合して炉体の内張に吹付
けを行なう炉体の内張ヤ吹付装置において、吹付は材料
供給装置に定量送出装置および吹付は材料供給装置内に
おける吹付は材料のブリッジ現象を防止するブリッジ防
止装置な設叶、計量機を介して検出しえ吹付は材料供給
装置からの材料吐出量に応じて上記定量退出装置の動作
を制御する制御回路装置を設け、これによ)吹付は材料
供給装置からの材料吐出量を予じめ設定し九量に維持で
き゛るようにし九ことを特徴とする吹付けm@供給Il
――装。 1 定量送出装置が可変速モータで駆動され、この可変
速モータの回転数を制御回路装置O出力で制御する特許
請求の範囲第1項に記載i装置。 1 制御回路装置からの指令信号でブリッジ防止装置を
作動するようにした特許請求の範囲第1項に記載の装置
。 偽 吹付は材料へのバインダーの添加量を制御回路装置
によって制御するようにした特許請求の範囲第11[K
記載の装置。
[Scope of Claims] l Spraying may be a material supply device. Spraying may be force-fed to a nozzle. Spraying may be spraying the lining of a furnace body by mixing Nonoin I- with the material and spraying it onto the lining of the furnace body. In the equipment, the spraying can be detected through the metering machine, and the spraying can be detected through the metering machine, and the spraying can be detected through the metering machine, and the spraying can be detected through the quantitative delivery device and the material supplying device. A control circuit device is provided for controlling the operation of the quantitative discharge device according to the amount of material discharged from the material supply device. Spraying m@supply Il characterized by nine
--Attire. 1. The device according to claim 1, wherein the fixed-quantity delivery device is driven by a variable speed motor, and the rotation speed of the variable speed motor is controlled by the output of the control circuit device O. 1. The device according to claim 1, wherein the bridge prevention device is actuated by a command signal from a control circuit device. In the false spraying, the amount of binder added to the material is controlled by a control circuit device.
The device described.
JP56139814A 1981-09-07 1981-09-07 Spraying material supply control device for furnace lining spraying equipment Expired JPS6050273B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56139814A JPS6050273B2 (en) 1981-09-07 1981-09-07 Spraying material supply control device for furnace lining spraying equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56139814A JPS6050273B2 (en) 1981-09-07 1981-09-07 Spraying material supply control device for furnace lining spraying equipment

Publications (2)

Publication Number Publication Date
JPS5843386A true JPS5843386A (en) 1983-03-14
JPS6050273B2 JPS6050273B2 (en) 1985-11-07

Family

ID=15254065

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56139814A Expired JPS6050273B2 (en) 1981-09-07 1981-09-07 Spraying material supply control device for furnace lining spraying equipment

Country Status (1)

Country Link
JP (1) JPS6050273B2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4946364A (en) * 1972-09-06 1974-05-02
JPS54159305A (en) * 1978-06-08 1979-12-17 Nippon Steel Corp Repairing method by hot spraying and apparatus thereof
JPS5556588A (en) * 1978-10-20 1980-04-25 Kansai Hoon Kogyo Kk Device for automatically measuring unfixeddshape refractory material and blowing it

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4946364A (en) * 1972-09-06 1974-05-02
JPS54159305A (en) * 1978-06-08 1979-12-17 Nippon Steel Corp Repairing method by hot spraying and apparatus thereof
JPS5556588A (en) * 1978-10-20 1980-04-25 Kansai Hoon Kogyo Kk Device for automatically measuring unfixeddshape refractory material and blowing it

Also Published As

Publication number Publication date
JPS6050273B2 (en) 1985-11-07

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