JPS5832978B2 - Manufacturing and processing machines such as Atsuyaki etc. - Google Patents

Description

[Detailed Description of the Invention] The present invention enables not only Atsuyaki and Tamagoyaki but also other products such as Hanpen Kamaboko to be produced without the need for technical labor such as inspection, and in a continuous series of processes from finishing to teriyaki finishing. This invention relates to a manufacturing and processing machine for atsuyaki, etc., which can be manufactured efficiently in large quantities.

In the past, various types of machines have been developed as manufacturing and processing machines for food products, etc., but these machines are extremely difficult to perform the final process of illumination when baking atsuyaki, tamagoyaki, etc. Because advanced technology is required for
The illumination work is a separate work that is left to a small degree of manual labor, and it is therefore extremely difficult to carry out the work up to the illumination finish in a series of steps.

The present invention has focused on this problem, and aims to efficiently and reliably carry out operations from material supply and mixing to illumination finishing using a simple structural device. A belt is suspended above the belt so as to be moved and rotated by power in a certain direction, and a large number of pot plates whose inner surfaces are coated with non-adhesive surfaces such as Teflon (trade name) are sequentially placed on the belt. At the same time, several heating burners are arranged above and below the pot plate, and a material supply hopper and a press measuring device that automatically presses and measures a fixed amount by a piston action are installed at the front of the machine base. At the rear of the machine, an illumination finishing device that supports an illumination heating plate which suppresses heating from the upper part of the material in the pan when the pan is stopped and can be moved up and down, is installed. It is an object of the present invention to provide a manufacturing processing machine for thick baking, etc., which is characterized by performing illumination finishing and take-out operations in a continuous series of steps.

The embodiments of the present invention will be explained in detail below with reference to the drawings illustrating the present invention. Reference numeral 1 denotes a machine base, 2 and 2' rotation support shafts supported at the front and rear of the machine base 1, and drive wheels 3 and 3', respectively. A chain-type belt 4 is suspended between the driving wheels 3 and 3', which are rotatably fitted and supported.

Further, the belt 4 is provided with a large number of pot plates 5 whose inner surfaces are preliminarily coated with a non-adhesive surface such as Teflon (trade name), and the pot plates 5... Several lower burners 6 are installed to heat the bottom surface of the...

7 is an electric motor that connects the drive wheel 3.3' via an interlocking machine 8.
transmits power to.

Reference numeral 9 denotes a hopper for supplying materials, and a suppression metering device 10 is connected to the lower part of the hopper through a small-diameter opening 9'.

As shown in FIG. 2, the press measuring device 10 has a piston shaft 11 that moves back and forth in the a-a' force direction by the action of pressure, and two cover plates 12', front and rear, fixed on the same axis at appropriate intervals. The measuring section 12 is composed of a measuring section 12, and a material delivery port 13 is opened at the outer end.

14 is a bypass pipe, and one side is connected to the press measuring device 10.
The other end is connected to the hopper 9 near the delivery port 13, and has the function of automatically returning surplus material within the measuring section 12 to the hopper 9 by utilizing the pressure difference during suppression.

In addition, if the material is relatively convenient, it is also a consideration to provide a suppression machine having a suppression cylinder movable in the vertical direction within the hopper 9.

Further, a triangular material supply side 15 having a supply port 16 opened at the lower side below the delivery port 13 is connected to the air cylinder 1.
By the operation of 7, the material A-, which has been measured in a fixed amount, falls into the material distribution side 15 from the delivery port 13, and at the same time, the air cylinder 17 moves in the direction of the arrow. move backward in the direction of
The material A can be distributed almost evenly without being biased in the inside.

Reference numeral 18 denotes an upper burner disposed in the latter half of the middle part of the machine 1, and several infrared burners are installed in the burner support frame 19 to heat the upper part of the product.

The illumination device 20 has several heating plates 21 and 21 for illumination placed between the upper burner 18 and the pot plate 5, which are suspended from heating plate support rods 22 so as to be movable up and down in order to be operated by their own weight or mechanically for a certain period of time. The heating plate 21.2
1 is always heated from above by an upper burner 18.

The present invention is constituted by the above-mentioned mechanism,
Next, to explain the working body sequentially, first, the electric motor 7 is started and the belt 4 is rotated, and as the belt 4 moves, the pot plate 5... is moved in the direction of the arrow. do.

The movement is not fluid, and the cam mechanism is stopped for a certain period of time by a mechanism such as a clutch (not shown), and then moved to the next stage.

Further, when the material A made of a suitable mixture is charged into the hopper 9 at the same time as the above operation, the material A flows into the press metering device 10 through the small diameter opening γ, but the piston shaft 11 is aligned with the arrow a.
Since the two lid plates 12' and 12' are located in the direction of
A predetermined amount is automatically measured and discharged from the delivery port 13 by a suppressing action by the piston shaft 11, and is injected and filled into the material filling side 15 below.

After the injection and filling is completed, the cylinder 17 moves in the direction of the arrow in conjunction with the piston shaft 11, so that the material A in the material distribution side 15 is transferred from the supply port 16 into the pot pan 5 below. Allocate approximately equally without giving too much weight to the

Note that the light distribution surface 15 does not need to be specially used depending on the hard and flexible material.

The material A filled in the pot plate 5 is then transferred to the lower burner 6...
. . . The lower surface is sequentially baked while moving, and along with this movement, the upper surface is also sequentially baked by the upper burner 18.

Product B, whose upper and lower surfaces have been baked in this way, undergoes the final process, when the pan plate 5 stops at the position of the illumination device 20, and the appropriately heated illumination heating plates 21 and 21 are turned into the material B.
material B and the upper surface of material B is heated to an appropriate temperature (1200~
1500), the heating plates 20, 20 are heated while being appropriately pressed by their own weight or mechanical pressure to produce a predetermined illumination.

Product B, in which the above process is illuminated by the diameter and is baked to the top and bottom inside, has the pot plate 5 turned over at the end position by movement of the belt 4, and the inner surface of the pot plate 5 is made of Teflon. (trade name) etc., the product B can be transferred to the storage box 2 without much effort due to the above-mentioned reversal action.
It can be easily extracted within 3 minutes and its baking is completed.

As described above, the manufacturing and processing machine for atsuyaki etc. according to the present invention performs all operations in one machine, including supplying materials, measuring, filling each pot, baking the front and back sides, glazing finishing, and taking out the ingredients. Since the process is carried out continuously and automatically, the structure is extremely simple, and since the overall size is small, the installation space is small, and it has various effects such as being sanitary and economical.

In particular, in the present invention, an automatic press measuring device is installed at the front of the machine.
In addition, by placing the illumination finishing device at the rear, there is no need to measure and distribute the amount into the pot each time, and it is also possible to automatically perform the illumination finishing, which required a considerable amount of skill. Since the process is carried out mechanically, it does not require the use of other techniques, and can be said to be an extremely useful invention, as it can greatly reduce the amount of manpower required.

[Brief explanation of drawings]

The drawings illustrate the implementation structure of the manufacturing/processing machine for atsushi, etc. according to the present invention, and FIG. 1 is an overall side view partially cut away, FIG. 2 is an enlarged cross-sectional view of the main part of the suppression weighing device, and FIG. FIG. 3 is an enlarged sectional view of the main part of the illumination device. Explanation of symbols, 1... Machine base, 2... Rotating shaft, 3... Drive wheel, 4... Belt, 5
...Pot plate, 6...Lower burner, 7...
...Electric motor, 8...Interlocking mechanism, 9...
...Hopper, 10...Press metering device, 11...
...Piston shaft, 12...Measuring part, 12'
, 12'...Measuring lid plate, 13...Outlet port, 14...Bypass pipe, 15...
・Material distribution surface, 16... Supply port, 17・°゛°
°. Air cylinder, 18... Upper burner, 19.
... Burner support frame, 20 ... Illumination device, 21 ... Heating plate for illumination, 22 ...
・Heating plate support rod, 23... Storage box, A...
...Material, B...Product.

Claims (1)

[Claims] 1. A belt is suspended on the machine base so as to be moved and rotated in a fixed direction by power, and the inner surface of the belt is coated with Teflon (trade name).
A large number of pot plates with non-bonded surfaces such as the like are arranged in sequence, several heating burners are placed above and below the pot plates, and materials are supplied to the front of the machine base. There is a suppression weighing device that automatically presses and measures a fixed amount using the hopper and piston action, and a heating plate for illumination that suppresses and heats the material in the pot when the pot is stopped at the rear of the machine. The lighting finishing device, which can be supported vertically and movably, is installed for material supply, measurement, front and back, baking, lighting, finishing, etc.
A manufacturing processing machine for thick-yaki, etc., which is characterized in that the take-out work is performed continuously in a series of processes.