JPS5832078A - Fire resistant composition - Google Patents

Fire resistant composition

Info

Publication number
JPS5832078A
JPS5832078A JP56127832A JP12783281A JPS5832078A JP S5832078 A JPS5832078 A JP S5832078A JP 56127832 A JP56127832 A JP 56127832A JP 12783281 A JP12783281 A JP 12783281A JP S5832078 A JPS5832078 A JP S5832078A
Authority
JP
Japan
Prior art keywords
alumina
weight
fire resistant
refractory
resistant composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP56127832A
Other languages
Japanese (ja)
Inventor
英俊 柴田
明 西川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
AGC Plibrico Co Ltd
Original Assignee
Nippon Steel Corp
AGC Plibrico Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp, AGC Plibrico Co Ltd filed Critical Nippon Steel Corp
Priority to JP56127832A priority Critical patent/JPS5832078A/en
Publication of JPS5832078A publication Critical patent/JPS5832078A/en
Pending legal-status Critical Current

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  • Ceramic Products (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明は主として溶銑、溶鋼およびスラグなどを受ける
容器に内張すされている耐火物の損耗部分に押し当て筐
だほこで塗り施工する作業性、接着性、耐食性にすぐれ
た補修用耐火性組成物に関する。
Detailed Description of the Invention The present invention mainly improves the workability, adhesion, and corrosion resistance of applying it to the damaged parts of the refractory lined in containers that receive hot metal, molten steel, slag, etc. This invention relates to an excellent refractory composition for repair.

一般に製鉄、製鋼工程における溶銑、溶鋼、スラグなど
を受銑、受鋼する容器には耐火物が内張りさねている。
Generally, containers for receiving hot metal, molten steel, slag, etc. in the iron and steel manufacturing processes are lined with refractories.

これらの耐火物としては、耐火レンガまたはキャスタブ
ル耐火物などの不定形部1火唆1が使用され、これらの
材質はシャモツト質、ロウ石質、ジルコン質、アルミナ
質重た(ri塩基性のものが1史用されている。しかし
、(4i&、溶鋼およびスラグなどによる侵食が大きく
、従来キャスタブル面・1大物その他の補修材を用いて
塗り込み−IP吹付施工を行って、内張り耐火物の補修
延命に図る試みがなされている。しかしながら、これら
補修材によふ補修は、既存の内張す耐火物への接着力が
弱く、補修材が剥離し易いうえ、キャスタブル耐火物に
おいては硬化をさけるため使用直前Vこ水を加えて調整
を行うため作業上不便であり、また、吹付補修では粉塵
の飛散による作業環境の態化、飛散耐火物の排除処理な
どの作業性の問題かを)る。
As these refractories, irregularly shaped parts such as refractory bricks or castable refractories are used, and these materials include chamocite, waxite, zircon, alumina heavy (RI basic), etc. has been in use for a long time. However, (4i &), it is highly eroded by molten steel and slag, and conventionally the lining refractory has been repaired using castable surface, 1-large material, and other repair materials by painting and IP spraying. Attempts have been made to extend the service life of the refractory.However, repairs using these repair materials have weak adhesion to the existing refractory lining, making the repair material easy to peel off, and in the case of castable refractories, hardening must be avoided. Therefore, it is inconvenient to perform the adjustment by adding water just before use, and there are also workability issues such as the poor working environment due to scattered dust and the removal of scattered refractories during spray repair. .

不発明組成物は接着性が極めてすぐれており、既存の内
研り耐火物に付着したスラグを除去せずその育壕袖修し
ても大きな接着力を示す。1だ耐、注性がよいので従来
のキャスタブル耐火物補修に比較して内張り耐火物の寿
命を飛蘭的に延反することが可能である。1だ、押し2
当てお、1:びこて鉱りに特に適した粒度溝19であり
、さI−1に水硬性でない−7(、V)予じめ押[ッ当
てやこて飴りに適したAtsり生状(l(調唱?してお
くこと/バできるため、i’li II作業か極λ′)
て谷筋となる。
The non-inventive composition has extremely excellent adhesion and shows great adhesion even when repairing existing internally ground refractories without removing slag adhering to the trenches. Since it has good durability and pourability, it is possible to significantly extend the life of the lining refractory compared to conventional castable refractory repair. 1, press 2
Atsushi, 1: Particle size groove 19 particularly suitable for troweling, and non-hydraulic in I-1 -7 (, V) Pre-pressing [Ats grooving suitable for troweling and troweling. state (l (tune? to keep / to be able to do, i'li II work or pole λ')
It becomes a valley.

すなわち、本発明の耐火性組r1ψ物は、(a、Iアル
εす含有叶60’Jぷ以−1−のアルミナ′i!′原料
70〜90−d!計61;、(b)枯土側qhz−10
甫hr部、秒よひ (c)リンttd1にば“リン酸塩
のうち少〃くとも−11】5〜151F鼠部から々す、
粒度溝b(が、4.00’+:+m未(+WW ]、、
Onmmす1−のもび) 1.5〜.35−jfi %
(9ぶ、]、、O(’)tn+n未Q t]、21mm
 Bノ、−にのもの10〜25徂#%、お、l:ひ0.
2]、m’m未満のイ、の40I41量9み以上である
ことを特徴とする。14下、本発明組成物についてさら
に詳しく6に、明する。
That is, the refractory assembly r1ψ of the present invention consists of (a) alumina 'i!' raw material 70 to 90-d! total of 61; Earth side qhz-10
(c) For phosphorus ttd1, "at least -11 of the phosphates" 5-151F inguinal part,
Grain size groove b (but 4.00'+: +m not yet (+WW ),,
Onmmsu 1-nomobi) 1.5~. 35-jfi%
(9bu,],,O(')tn+nunQt], 21mm
Bノ, -10-25 degrees #%, O, l: Hi 0.
2], the amount of 40I41 less than m'm is 9 or more. 14, the composition of the present invention will be explained in further detail in 6.

本発明においてアルミナ含有1h60車iij幅以上の
アルミナ14J摩石は、ll′i1.IJ(性に寄与、
する主四1・・コであす、70止kt”i都以」二を用
いなくて(叶々らない。このようなアルミナ′m原(=
’lと(7て11ゴたとえ?:t 、ボーキサイト、パ
ン十白岩、焼結アルミナ、’+tCiil!アルミナ、
仮焼アルミナ、水酸化アルミナなどがある。
In the present invention, the alumina 14J grindstone containing alumina and having a width of 1h60 wheels or more is ll'i1. IJ (contributes to sex,
Tomorrow, I will not be able to use 70 kt "i toi" 2 (this is not possible.
'l and (7 and 11 go analogy?: t, bauxite, pan-jyuhakuiwa, sintered alumina, '+tCiil! alumina,
There are calcined alumina, hydroxide alumina, etc.

のみならす、1制熱性も低下する。In addition, heat control properties also decrease.

トビ1土鉱′oJけJ、11成吻(l’c可叫り1〈1
を1・1力し、袖値材としての作嫉件を同上さぜる。ぞ
の、′こI’)VC37j目jq、 、g((」ジ」二
全用いるが、]、Oi財部ン・超えると面IJ髪1′U
8が1氏下し、さらに補修後の焼b17 V(よる強座
′低下や収4′イ1□。
Tobi 1 Domine'oJkeJ, 11 Narast (l'c ka shout 1〈1
1.1, and the same goes for the case of jealousy as a sleeve value material. zono, 'koI') VC37jth jq, , g (('ji' is used in its entirety, but], Oi Tairabe n, exceeds the face IJ hair 1'U
8 was lowered by 1 degree, and after repair, the burnout was 17 V (due to the strong seat 'deterioration' and the recovery was 4'I1□).

を太きくし、剥陥やクラックの原因と、なる。粘土鉱9
勿として1丁、たとえば/、オリナイト、ハロー+jイ
ト、デツカイトなど全主成分として宮J」・もの/バ矛
する。
This will make it thicker and cause peeling and cracks. clay ore 9
Of course, one piece, for example, orinite, halo + jite, detsukaito, etc., all contain Miya J' as the main component.

リンl波およびリン酸塩は、液状止/には水溶性のもの
が好1しく、そのもの自身1/乙C1水を加えたとき液
状となり枯性究・示し、アルミナ含’Riff’、 6
01丁叶幅以上のアルミナ質原料および粘土鉱物と混合
し2/ζ揚合、常温において強い枯有性を付与すると共
に加熱焼成さnるにつれて本発明組成物自体をう・1目
司に結合するすぐれた性質全治する。同時((、この結
合力は本発明組成物自体のみならず接7f面において既
存の内張り面・[大物とも強く結合するためキャスタワ
ブル血1火9勿[Viみら11.ないIi須いJ妾X↑
力を発揮する。リン酸−471にリン1曖唱(r15小
紹部未満の1史用4fでit k R力が充分でP:1
”h: (,1,5巾(if ttB−1イ1でhXf
r力やふくらみが41ミしたり、(It;+を亥゛比捧
<−W+i1 食141gが31くわれ/、’)7ど好
廿しくlい。リンf’IQ’ JMとしてdまたとえば
、リン1′!シアルミニウム、A・どがある。
Phosphorus and phosphate are preferably water-soluble ones, and when 1/2C1 water is added to the phosphorus and phosphates, they become liquid and exhibit drying properties, and alumina-containing 'Riff', 6
The composition of the present invention is mixed with an alumina raw material and a clay mineral having a width of 0.01 mm or more, and is combined with 2/ζ to give it a strong withering property at room temperature, and as it is heated and fired, the composition of the present invention binds itself to the 1. Excellent properties to cure completely. At the same time, this bonding strength is due to the fact that it strongly bonds not only to the composition of the present invention itself, but also to existing lining surfaces and large objects on the contact surface. X↑
Demonstrate strength. Phosphoric acid - 471 with phosphorus 1 ambiguous voice (1 history 4f less than r15 small introduction part it k R power is enough and P: 1
”h: (,1,5 width (if ttB-1i1 hXf
The strength and bulge increased by 41 mm, and (It; + + = - W+i1 141 g of food was 31 g/,') 7. Lin f'IQ' As JM, for example, Lin 1'! There are cyaluminum and A.

つさ6で、本うれ1ルJ組riV、qりlの粒度イ1t
; h’1. (”主として作業1伴訃よひ接盾件VC
係るものである。とくに、f111修用「Uj火1<J
+ #」成’j’/l i’(:Jrいてrj1作栗1
」:が重要で、・1ζツ((すぐれた面1食1牛、接−
A′、を性を■する」4盆であっても、作条性が恕く、
1′]・栗石η〜+4 tr hil Jrできないと
l1食1′トや接層件の効果を充分にうへ揮できないA
清果となる。不発曲者01、粒1蕉が柑すき′ると作業
1゛1・が劣り1.i#ilかすきると俵有性が悪くな
ること百−知見し、Be ;t 4.Jt 9e f 
M nだ結果、4.OOm+n未tk :+、o。
Tsusa 6, Honure 1 J group riV, qril particle size 1t
;h'1. (“Mainly work 1 related to VC
This is related. In particular, f111 repair "Uj fire 1 < J
+ #”Nari'j'/l i'(:Jrte rj1 made chestnut 1
”: is important,
Even if it is 4 trays, the quality of the production is poor,
1'] Kuriishi η ~ +4 If you can't do it, you won't be able to take full advantage of the effects of 1' meals and contact conditions A.
It becomes clear fruit. If the dud is 01, and the grain is 1, the work 1 is inferior, and the work is 1. I found out that if I scraped the bales, the quality of the bales deteriorated, and Be ;t 4. Jt 9e f
M n result, 4. OOm+nnotk:+, o.

mm、IlFのもの1.5〜35 jlj−i7%、1
.0 (−1m m未?iX (1231mm以上のも
の10〜25止−(41,%−,およ4’J’ 0.2
]、lT]lll未(?6 C:’)もの40巾計9ふ
以」二でのるオ守jルM Ii&、’ I’(jyいて
、最もl好な作業性および接涜件ケ与えることを・シ、
1、出したものである。授お、400〜700mm :
J′(81す゛のものが、 □(5) 2重石Oに程度以下言んて(八ても作業性、接層性に尿
セ影−uiを及を丁゛すことQ丁r少い。丑た、本う4
明のオ立1及41f Ll!+、[XJ I S 標準
網jiiH(J工S Z 8801 ) ’(5用いて
611]j、r、、+できるもので、たとえは4.00
mm未(II7# ]−,00mm 4以上のが“fI
WとCd、篩目の開きが4.00mmの師の」4合は師
の目f 1+4+過し、fiili目の開きが1.oo
mmの師の場合d師の目を通、IIφ+セず篩上に残る
々[]き秤度をさすものとする。
mm, IIF's 1.5-35 jlj-i7%, 1
.. 0 (-1mm m?iX (1231mm or more 10-25 stops-(41,%-, and 4'J' 0.2
], 'I' To give,
1. This is what I put out. 400-700mm:
J' (81゛) □(5) Double stone .Ushita, book 4
Ming no Otachi 1 and 41f Ll! +, [XJ I S standard network jiiH (J Engineering S Z 8801) '(611 using 5] j, r,, +, for example, 4.00
mm (II7#) -,00mm 4 or more is "fI"
W and Cd, the sieve mesh opening is 4.00 mm, and the 4th match is the master mesh f 1+4+, and the fiili mesh opening is 1. oo
In the case of a mm scale, it passes through the d scale, and the weight that remains on the sieve is IIφ + [].

不元明絹飲物は、アルミナtイ涼桐、475士鉱物なら
t):にリン酸もしくはリン酸塩分混株し2て製造する
が、混線(d通常の方法で行えばよく、7χとえはロー
ラー+1ミキサーで3分程度混株する。これを押し当て
、ごて塗り施工に先立って、)r!i常水を加λ−て2
+f+ Iに都合のよい練り生状にする。施工後、加熱
焼成することによって強固な結合、接71青が先代する
。加熱焼成は350゛・C以上で竹え(寸光分でを)る
0 以下実権例について1if1!明する。
Fugenmei silk drink is produced by mixing phosphoric acid or a phosphate component with alumina (t), 475 mineral (t), but it can be produced by mixing (d) in the usual manner; Mix the seeds for about 3 minutes with a roller + 1 mixer.Press this and trowel before applying). i Add regular water λ-2
+f+ Make into a dough suitable for I. After construction, it is heated and fired to create a strong bond, which is the predecessor to 71 blue. Heat and fire at a temperature of 350°C or higher (with a light beam) 0 The following examples are 1if1! I will clarify.

実が1目り11 l 第1表に示したアルミナ質原料、リン酸型た1(6) リン酸塩、粘土鉱物Jをローラー刊ミキザ−で3分間混
伸[2、水を加えて可IIthI](:、J召−副腎し
名〜試縁法VCIF、: 1−fc形とし、これlf 
]、300003特出1焼成し試軟片とL7た。こrl
ら試が3片につき、曲げ1iLi7さく k(7f/c
m” )1、、.31+変化率(4,; ) 、耐食性
を側矩した。
11 liters of fruit Alumina raw materials shown in Table 1, phosphoric acid type 1 (6) phosphate, clay mineral J were mixed and stretched for 3 minutes in a roller mixer [2, water may be added IIthI)
], 300003 special edition 1 fired trial soft piece and L7. Korl
For each 3 pieces, bend 1iLi7 k (7f/c
m") 1, .31+rate of change (4,;), the corrosion resistance was evaluated as a square.

丑だ、−ト記水を1J11看−て可塑性を訓脩1.. 
*に5目l〜’4yノを、常溝(に1?いて、5K35
シャモットt′+んが11こ理[2肖て?吸着1.−1
これを1.4300’03時間焼成しi*fnの4コづ
−)W l<l  イマ fシl!祭 1−71ζ。
1. Watch the ox water 1J11 and learn plasticity 1. ..
5th l~'4yno on *, 5K35 on Tokozo (1?
Chamotte t' + nga 11 kori [2 portrait? Adsorption 1. -1
This was baked for 1.4300'03 hours and 4 pieces of i*fn were produced. Festival 1-71ζ.

斗だ上記ホII成物を垂直に立てたS K 35シトモ
ノト71んが111へこて塗りおよび用1シフ肖て力i
+!]二1.、この除の1粟6′)シ易さを調べた。
The above-mentioned product was placed vertically and applied with a trowel to the S K 35 Shitomonoto 71 and 111.
+! ]21. , the ease of this division was investigated.

−」ノこ、従来の吹付キャスタブルによる補熱σ)」6
角の’I#? (シ1゛も比1ドした。
−"Saw, reheating by conventional spray castable σ)"6
'I#' in the corner? (Si 1 was also compared to 1.

(1)す、11も結果4−第1表に示した。試ににd、
′1つき゛の方法V(よって行った。
(1) S, 11 are also shown in Results 4-Table 1. Try d,
Method V (with 1) was used.

(1)曲はダt(塾 : 、■Is R2575(2)
 +f尿変化率 : 1丁IS R25’76(3)1
1 食性 : 耐大物ドラムに上記用WV物を内張り(
7、内部に鉄’70 ’!It v部とスラグ3010
擢部J:の混合侵食材を入れ、1500°Cでドラム7
i−5時間回転し、その後の内張りの侵′に計(mm 
)と浸透昏(mm )とを測定し、総合判断ケ行った。
(1) The song is Dat (Juku: , ■Is R2575 (2)
+f Urine change rate: 1 chou IS R25'76 (3) 1
1. Eating property: A large-sized drum is lined with the WV material for the above (
7. Iron '70' inside! It v section and slug 3010
Add the mixed erodible material of 擢子J: and heat it to drum 7 at 1500°C.
Rotated for i-5 hours, after which the lining was eroded by a total of (mm)
) and penetration depth (mm ) were measured, and an overall judgment was made.

(4)按漸慴: : 肉眼により、そり、(7jがね、
11)1などの発生秋態から補出rI7た。
(4) Anxiety: : With the naked eye, sledding, (7j,
11) Supplemented rI7 from the autumn stage of development such as 1.

(5)作業性 : 押し当て、とて塗りの除の延び、お
よびこて14i1 h hどの施工性+f(よって11
酊丁した。
(5) Workability: The extension of pressing and removing the coating, and the workability + f (therefore 11
I was drunk.

なお、(4)、(5)において(Ω)は非瓦に良い、O
(d良い、△有逼、×は悪い状態を示す。
In addition, in (4) and (5), (Ω) is good for non-tiles, O
(d Good, △Yes, × indicates bad condition.

実施例2 芙施世11のAの配合とlf−1じに、け成吻でp)っ
て粒黒−セ11成の異るものについて実施例]と同様に
、接着性および作業性を測定し、第2表に結果を示した
Example 2 Adhesiveness and workability were evaluated in the same manner as in [Example] regarding the formulation of A of Fusei 11 and lf-1, and the composition of P) in Kesei 11 was different. The results are shown in Table 2.

以上Hfi述したように本兄明組成9勿id: n1L
I火物としてすぐ:n、 *作業性、接層194、ri
ot i< i’i: f示し、r6吸、浴繭およびス
ラグなど4・受ける容器、たとえば製缶■炉、11又鍋
、製y先炉ぞの111L谷イ重コニ業讐嫡4fの4用1
1参ライニング、1射火用途に極めて有用である。
As mentioned above, the main composition is 9 necessary: n1L
Immediately used as a fireworks: n, *Workability, contact layer 194, ri
ot i <i'i: f indicates, r6 suction, bath cocoon, slag, etc. 4. Container for receiving, such as can manufacturing ■ furnace, 11-way pot, y front furnace 111 L valley I heavy conni business heir 4 f 4 Use 1
It is extremely useful for 1st lining and 1st fire applications.

Claims (1)

【特許請求の範囲】[Claims] 1、  (a、)アルミナ含有1t50重量%以上のア
ルミナ質原料70〜90重量部、(b)粘土鉱物3〜1
ON量部、および (c)リン酸またはリン酸塩のうち
少なくとも一種5〜15重量部からなり、粒度構成が、
400mm未満1.00mm以上のもの15〜35重量
9≦、1.00mm未満0.21mm以上のもの10〜
25重量9≦、および0.21mm未満のもの40重量
%以上である耐火性組成物。
1. (a) 70 to 90 parts by weight of alumina raw material containing 1 ton of alumina and 50% by weight or more, (b) Clay mineral 3 to 1
and (c) 5 to 15 parts by weight of at least one of phosphoric acid or phosphate, and the particle size structure is as follows:
Less than 400mm and 1.00mm or more 15-35 Weight 9≦, less than 1.00mm and 0.21mm or more 10-35
25 weight 9≦, and 40 weight % or more of less than 0.21 mm.
JP56127832A 1981-08-17 1981-08-17 Fire resistant composition Pending JPS5832078A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56127832A JPS5832078A (en) 1981-08-17 1981-08-17 Fire resistant composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56127832A JPS5832078A (en) 1981-08-17 1981-08-17 Fire resistant composition

Publications (1)

Publication Number Publication Date
JPS5832078A true JPS5832078A (en) 1983-02-24

Family

ID=14969760

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56127832A Pending JPS5832078A (en) 1981-08-17 1981-08-17 Fire resistant composition

Country Status (1)

Country Link
JP (1) JPS5832078A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59213667A (en) * 1983-05-16 1984-12-03 日本坩堝株式会社 Refractories for aluminum melting furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59213667A (en) * 1983-05-16 1984-12-03 日本坩堝株式会社 Refractories for aluminum melting furnace
JPH0343224B2 (en) * 1983-05-16 1991-07-01 Nippon Rutsubo Kk

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