JPS5829524A - Continuously cleaning apparatus for pipes - Google Patents
Continuously cleaning apparatus for pipesInfo
- Publication number
- JPS5829524A JPS5829524A JP12725981A JP12725981A JPS5829524A JP S5829524 A JPS5829524 A JP S5829524A JP 12725981 A JP12725981 A JP 12725981A JP 12725981 A JP12725981 A JP 12725981A JP S5829524 A JPS5829524 A JP S5829524A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- pipes
- cleaning
- conveyor belt
- internal surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 56
- 238000005406 washing Methods 0.000 claims abstract description 31
- 238000001035 drying Methods 0.000 claims abstract description 15
- 210000000078 claw Anatomy 0.000 claims description 48
- 230000007246 mechanism Effects 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 13
- 238000007689 inspection Methods 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 4
- 238000007670 refining Methods 0.000 claims description 3
- QZPSXPBJTPJTSZ-UHFFFAOYSA-N aqua regia Chemical compound Cl.O[N+]([O-])=O QZPSXPBJTPJTSZ-UHFFFAOYSA-N 0.000 claims 1
- 238000012423 maintenance Methods 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract description 9
- 239000007924 injection Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 2
- 239000007921 spray Substances 0.000 abstract description 2
- 239000002253 acid Substances 0.000 abstract 1
- 239000011295 pitch Substances 0.000 description 25
- 230000032258 transport Effects 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 9
- 238000001514 detection method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 4
- 241000168041 Mazama Species 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 235000014593 oils and fats Nutrition 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 230000008844 regulatory mechanism Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
Abstract
Description
【発明の詳細な説明】
本発明ハ鋼管のようなパイプのタンデム化された洗滌を
主体とする精整設備に閃する。DETAILED DESCRIPTION OF THE INVENTION The present invention is applicable to refining equipment mainly for tandem cleaning of pipes such as steel pipes.
パイプ例えば鋼管は、溶接造管されたのち、焼&ili
、荒嬌正、真直化、切断、面取、酸洗、水洗、圧水噴射
洗浄、湯洗、乾燥、探傷、検査の工程を経て市販される
。Pipes such as steel pipes are made by welding and then sintered and heated.
After going through the processes of , roughening, straightening, cutting, chamfering, pickling, water washing, pressure water jet cleaning, hot water washing, drying, flaw detection, and inspection, it is sold on the market.
これら一連の工程のうち、水洗工程以降の工程はいわゆ
るタンデム化されておらず、生産能率上のネックとなっ
ていた。例えば水洗槽内のパイプは、これをワイヤに縛
ってクレーンで吊り上げ、人力をもってテーブル上に配
列し、人力を以って圧水噴射洗浄したのち、湯洗槽に移
し、+Jrび人力によってワイヤに縛ってクレーンで吊
り」二げ、余゛)めに吊り下げた状態で管内に空¥Cを
吹き付けて乾燥させ、ついで、探傷、検査工程へのせて
いた。Among these series of steps, the steps after the water washing step are not so-called tandem, which has been a bottleneck in terms of production efficiency. For example, pipes in a washing tank are tied to wires, hoisted up by a crane, arranged on a table manually, cleaned with pressure water, then transferred to a hot water washing tank, and then tied to wires using human power. The pipes were tied up and hoisted by a crane, and while suspended, air was sprayed into the pipes to dry them, and the pipes were then placed in the flaw detection and inspection process.
このように全くのバッチ作朶が強いられていた主たる原
因は、圧水によって臂・内伺着スケールを洗い落す圧水
噴射洗滌工程がタンデム化できていなかったためである
。本出願人はこの機械化に成功(特願昭54−4913
5号)したが、その前接工程が不連続で、未だ完全なる
タンデム化が出来ず、依然非能率たるをまぬがれなかっ
た。The main reason why complete batch production was required is that the pressure water jet cleaning process, which uses pressurized water to wash off scale built up on the armpits and insides, could not be carried out in tandem. The applicant succeeded in mechanizing this (patent application No. 54-4913)
No. 5), but the preceding process was discontinuous, and complete tandem production was not yet possible, resulting in inefficiency.
本発明は、上記難点を解決すべく為されたものであって
、第1図に示したように、酸洗槽や水洗槽(1)などで
予備洗滌を終えたパイプを一本ずつ送り出す整列テーブ
ル(20)と、無端搬送帯に送り込まれたパイプを、そ
れが搬出端に搬送されるまでの間に、前記バイブ内に内
面洗浄ノズルを内挿して圧水噴射洗浄する内面洗浄装置
ft(30)と、バイブ外周を囲繞する噴水口を備えた
環状の外面洗浄(6)
装置(40)と、パイプを、一本ずつ連続的に湯槽内に
浸漬し、かつ引き上けて送り出す湯洗装置(50)と、
搬送間クランプした状態でバイブ内面に圧縮空気を吹付
ける内面乾燥装置(60)とが、その順序にコンベア(
2、3)Icよって接続されて連続化していることを特
徴とするものである。The present invention has been made to solve the above-mentioned problems, and as shown in FIG. The table (20) and the inner surface cleaning device ft( 30), an annular outer surface cleaning device (6) equipped with a water spout surrounding the outer periphery of the vibrator; a device (50);
An inner surface drying device (60) that blows compressed air onto the inner surface of the vibrator while it is clamped during transportation is installed on the conveyor (60) in that order.
2, 3) It is characterized by being connected and continuous by Ic.
bろん、好ましくは、内面乾燥装置(60)から一本ず
つ搬出されて来るパイプについても、上記同様コンベア
(4)により、搬送間一本ずつ渦流探傷(70)に服せ
しめ、引きつソいてコンベア(4)により検査テーブル
(80)K移送し、ついでコンベア(5)を経て品質ご
とにクラス分けした置場(7a 、 7b 。Of course, preferably, the pipes carried out one by one from the inner surface drying device (60) are subjected to eddy current flaw detection (70) one by one by the conveyor (4) in the same way as described above, and are then subjected to the eddy current flaw detection (70) while being transported. The inspection table (80) is then transferred to the inspection table (80) K by the conveyor (4), and then to the storage area (7a, 7b) where it is classified according to quality via the conveyor (5).
7c)に移送する設備とするがよい。7c).
本発明に係る整列テーブル装置(20)は、矛2図23
)間に、揺動可能なウオーキングビーム(24)を配設
し、傾斜の上端側に載せ込んだパイプを遂次転動させ乍
ら整列させつく傾斜下端側に至らしめ、そこにおいてキ
ツカー(28)vcより、パイプを一本(4)
ずつローラ(2)に蹴込むようにした装置である。The alignment table device (20) according to the present invention is
) A swingable walking beam (24) is disposed between the pipes, and the pipes placed on the upper end of the slope are successively rolled and aligned until they reach the lower end of the slope, where the kicker (28 ) This is a device in which the pipes are pushed into the rollers (2) one by one (4) from the vc.
ウオーキングビーム(24)が揺動可能であるというの
は、その上端側が支点(26)に軸支され、その下端側
がクランク軸(25)に結合していて、同円運動により
、該ビームの下端側が固定レールの上面を反覆して出没
するようにしたことを意味する。そして上端側にはレー
ル(23)よりも突出した固定フレーム(21)と、一
端(22a)を支点とし、他端(22b)をレール上面
上に回動することのできるオーストッパ(22)、また
下端側にはパイプ(P)の転勤を停止させるための第2
のストッパ(27)が設けられている。The walking beam (24) is swingable because its upper end is pivotally supported on a fulcrum (26), and its lower end is connected to a crankshaft (25). This means that the side is made to appear and retract by repeating the upper surface of the fixed rail. And on the upper end side, there is a fixed frame (21) that protrudes from the rail (23), and an austopper (22) that can rotate with one end (22a) as a fulcrum and the other end (22b) above the rail top surface. In addition, there is a second pipe on the lower end side to stop the transfer of the pipe (P).
A stopper (27) is provided.
いま、水洗槽(1)から、ワイヤに束ねたパイプの多数
本を、図外クレーンにより整列テーブル装置のフレーム
(21)とオーストッパ(22)との間のレール(23
)上に移載する。ついでストッパ(22)を、その一端
(22a)を支点として時計方向に回動させ、それによ
って他端(22b)側を固定フレーム(23)面下に至
らしめる。ついで前述したウオーキングビーム(24)
の同円運動を行わしめると、パイプ(P)群は、レール
(23)を転動流下する間に遂次分散しつ一一本ずつに
整列される。ウオーキングビーム(24)により順送り
されて該ビームの下端に到達したパイプ(P)は、そこ
vc設けた第二のストッパー(27)によって、オ6図
(イ)の状態に停止させられる。その時点では図示の通
りキツカ(28)は第2ストッパ(27)より下に位置
するが、図示しない公知のカムないしはリンク機構によ
り、ついでキツカ(28)をストッパ(27)の上方に
突出させる。この突出に当って先頭のパイプ(Pl)を
蹴上げ、該パイプ(Pl)は、同(ロ)IAに示した通
りキツカ(28)それ自身に設けられている四部(28
a)内に転がり込んで保持される。ついでキツカ(28
)を再びオニストッパ(27)面よりも下側に位置させ
ると、同(ハ)図に示したように凹所(28a)内に保
持されていた先頭のパイプ(Pl)は、オニストッパ(
28)上に載り、ついでその斜面を転動して自動的に鼓
型ローラ(2a)の上に転り込む。ローラ(2〜にはも
ろんその軸線を回転軸とした回転運動が与えられている
ので、パイプは複数個のローラを併動させたものである
膣口(7)
一うコンベtによって次工程に容易に搬送される。Now, from the washing tank (1), a crane (not shown) moves a large number of pipes bundled with wire to the rail (23) between the frame (21) of the alignment table device and the austop (22).
) Transferred above. Next, the stopper (22) is rotated clockwise about its one end (22a) as a fulcrum, thereby bringing the other end (22b) below the surface of the fixed frame (23). Next, the aforementioned walking beam (24)
When the same circular motion is performed, the pipes (P) are successively dispersed and aligned one by one while rolling down the rail (23). The pipe (P) that has been forwarded by the walking beam (24) and has reached the lower end of the beam is stopped in the state shown in Fig. 6 (A) by the second stopper (27) provided there. At that point, the hitter (28) is located below the second stopper (27) as shown, but the hitter (28) is then projected above the stopper (27) by a known cam or link mechanism (not shown). Upon this protrusion, the leading pipe (Pl) is lifted up, and the pipe (Pl) is moved by the four parts (28
a) It rolls into and is held. Next, Kitsuka (28
) is again positioned below the surface of the onistopper (27), the leading pipe (Pl) held in the recess (28a) as shown in the same figure (c) is moved to the onistopper (27).
28) It rests on the top, then rolls down the slope and automatically rolls onto the drum-shaped roller (2a). Since the rollers (2 to 2) are of course given a rotational motion with their axis as the rotation axis, the pipe is made up of multiple rollers moving in tandem. easily transported to
上述した(イ)→(ロ)→(ハ)の作動はむろん反覆さ
れ、それによって、次々にパイプはローラコンベア<2
)上に一本ずつ移され、かつローシコンベアの配列方向
t、c 14送される。The above-mentioned operations (a) → (b) → (c) are of course repeated, and as a result, the pipes are transferred one after another to the roller conveyor <2
) are transferred one by one onto the row conveyor in the arranging directions t and c14.
本発明設備にあっては、ローラコンベア(2)により一
本ずつ移送されて来るバイブ番1、ついで内面洗浄装置
(30)に送り込まれ、こ−て、圧水噴射ノズルにより
、その内面が洗浄きれる。In the equipment of the present invention, the vibrator No. 1 is transferred one by one by the roller conveyor (2), and then sent to the inner surface cleaning device (30), where the inner surface is cleaned by a pressure water injection nozzle. I can do it.
いま、この装置のうち、バイブ3本ずつを洗浄する場合
を示した考′4〜5図のものについて説明する。即ち、
この装置はパイプ(P)を搬入する搬入部(A)と、搬
入端にて1ピッチ送りされる時にだけ搬送帯(301)
上の保持爪(501a )に上記パイプ(P)を連続し
て3本載荷し、次いてろピッチだけ搬送帯(501)を
空送りさせる間欠サイクル動をfjなう搬送部(B)と
、搬送途中のパイプ(P)を3本同時に持ち上げ固定挾
持する挟持部(0)と、固定挟持中に3本のパイプ(P
)内周面を同時に洗浄する洗浄機(D)と、洗浄を完了
し搬送部(B)によって搬(8)
送さ第1るパイプ(P)を搬出端で受は取り、これを1
本宛外部の適所に搬出する搬出部(E)と、固定挾持及
び搬送中にパイプ(P)の中間部を保持する保持部(F
)とからなる。Of these devices, the devices shown in Figures 4 and 5, which show the case of cleaning three vibrators at a time, will now be described. That is,
This device has a loading section (A) for loading the pipe (P), and a conveying belt (301) only when the pipe is fed one pitch at the loading end.
a conveyance section (B) which performs an intermittent cycle motion in which three of the pipes (P) are successively loaded on the upper holding claw (501a) and then the conveyance band (501) is idly fed by a pitch; There is a clamping part (0) that simultaneously lifts and securely clamps three pipes (P) during transportation, and a clamping unit (0) that simultaneously lifts and securely clamps three pipes (P) that are being transported.
) A cleaning machine (D) that cleans the inner peripheral surface at the same time, and a conveyor (B) after cleaning is carried out (8).
An unloading section (E) that unloads books to an appropriate location outside the destination, and a holding section (F) that holds the intermediate part of the pipe (P) during fixed clamping and transportation.
).
上記搬送部(B)と挾持部(0)とは近隣させてあり、
且つパイプ(P)の両端部に対面して1対設けられる。The conveying section (B) and the clamping section (0) are located close to each other,
In addition, a pair of pipes are provided facing each other at both ends of the pipe (P).
そしてパイプ(P)の洗浄機(D)側の搬送部(B)と
挟持部(0)とけ定位置に設置する。Then, the conveying part (B) and the clamping part (0) on the washer (D) side of the pipe (P) are installed in a fixed position.
1方、パイプ(P)の他端の搬送部(B)と挟持部(0
)とは任意の長さのパイプ(P)を搬送、固定挾持する
ため、パイプ(P)の長さに応じて移動できるよう移動
台車(302)上に設けられている。On one side, the conveying part (B) and the holding part (0) at the other end of the pipe (P)
) is provided on a movable cart (302) so as to be able to move according to the length of the pipe (P) in order to transport and fixedly clamp a pipe (P) of any length.
搬入部(A)は、洗浄装置の長手方向に沿って多数個配
設したコンベアロール(2)と、支持枠(303)に複
数個設けた揺動アーム(304)とからなり、ローラ(
2)上に載荷したパイプ(P)を搬入する。(305)
は搬入するパイプの端面位置規制とローラ(2)の駆動
、停止を規制するストッパである。The loading section (A) consists of a plurality of conveyor rolls (2) arranged along the longitudinal direction of the cleaning device, and a plurality of swinging arms (304) arranged on a support frame (303).
2) Bring in the pipe (P) loaded on top. (305)
is a stopper that regulates the end face position of the pipe to be carried in and the drive and stop of the roller (2).
搬入部(A)は上記構成にて揺動アーム(304)を揺
動させ、搬入したパイプを搬送部(B)の搬入端で待期
する搬送1 (301)上の保持爪(301a)に供給
するが、揺動アーム(304’)の揺動を搬送部(B)
の間欠サイクル動に合せておく。つまり3回連続して揺
動した後一定時間休止させ、休止時間中に6ピツチ送ら
れる搬送部(B)の搬送帯(3[Jl )上の保持爪(
301a)にはパイプを供給しないようにして、t)<
。The carry-in section (A) has the above configuration by swinging the swing arm (304), and the carried-in pipe is attached to the holding claw (301a) on the conveyance 1 (301) waiting at the carry-in end of the conveyance section (B). However, the swing of the swing arm (304') is controlled by the transport section (B).
Adjust it to intermittent cycle operation. In other words, after oscillating three times in a row, it is paused for a certain period of time, and the holding claw (
No pipe is supplied to 301a), and t)<
.
搬送部(B)は、無端の搬送帯(3[]1)に多数の保
持爪(301&)を等間隔に設けてあり、この保持爪の
間隔を1ピツチとして駆動源(図示せず)によって、前
述した間欠サイクル動をする。したがって、前記揺動ア
ーム(304)の揺動を搬送部(B)の間欠サイクル動
に合せたことにより、搬送帯(301)上の保持爪には
、連続してパイプを載荷する3ピツチ分の保持爪とそう
でない6ピツチ分の保持爪が交互に表われるようになる
。そして対面する両側の搬送部(B)の保持爪を同位相
で同期して間欠サイクル動させる。The conveying section (B) has a large number of holding claws (301&) provided at equal intervals on an endless conveying belt (3[]1), and the holding claws are set at one pitch and are driven by a drive source (not shown). , which performs the intermittent cycle operation described above. Therefore, by matching the swinging of the swinging arm (304) with the intermittent cyclic movement of the conveying section (B), the holding claws on the conveying belt (301) can hold three pitches for continuously loading pipes. The holding claws for the six pitches and the holding claws for the other six pitches will appear alternately. Then, the holding claws of the conveyance sections (B) on both opposing sides are moved intermittently in synchronization with the same phase.
挾持部(0)は門型枠体(306)内に摺動可能に取り
付けた上部爪体(307)と下部爪体(30B)とから
なっている。そして、上部爪体と下部爪体とは夫々に固
着したラック(309)、(310)と噛合するギヤ(
311)vcよって連結されており、下部爪体(608
)に連結したブツシャ(312)によって各々等距離だ
け摺動し、常時同一センタ上でパイプを固定挾持する。The gripping portion (0) consists of an upper claw body (307) and a lower claw body (30B) that are slidably attached within the gate frame (306). The upper claw body and the lower claw body are connected to gears (309) and (310) which are fixed to each other.
311)vc, and the lower claw body (608
) are connected to the pipes (312) so that the pipes are slid the same distance, and the pipes are always fixedly clamped on the same center.
上記挾持部(0)は両爪体(307、308)が搬送部
(B)の搬入端より数えて第4,5.6番目のピッチの
保持爪(301&)に載荷したパイプの両端部を持ち上
げ固定挾持するように設置される。そして挟持部(0)
は搬送部(B)が1ピッチ征討2ピッチ間欠勤を行なう
間バイブを固定挾持し、この間搬送部(B)が自由に間
欠勤を行なえるよう、パイプの持ち」二げ高さを保持爪
(301a)の高さよりも高くしておく。The holding part (0) has both claw bodies (307, 308) that hold both ends of the pipe loaded on the holding claws (301 &) at the 4th, 5th, and 6th pitches counting from the carry-in end of the conveying part (B). It is installed so that it can be lifted and fixedly clamped. And the clamping part (0)
The pipe is fixedly held by the vibrator while the conveyance section (B) performs one-pitch conquest and two-pitch intermittent shifts, and the pipe is held at a fixed height by the claws that hold the pipe so that the conveyance section (B) can freely perform intermittent shifts during this time. (301a).
保持部(lは対面する搬送部(B)の間で単数個、また
は複数個設けられ、搬送と固定挾持するパイプの中間部
を保持するために移動台車(313)上に設けられる。One or more holding parts (l) are provided between the facing transport parts (B), and are provided on the movable cart (313) to hold the intermediate part of the pipe to be transported and fixedly clamped.
保持部(F)は前述した搬送部(E)と同一で、かつ同
位相で同期して間欠サイクル動を行なう搬送部(B′)
と、これと隣接して設けたブツシャ(314)とからな
る。ブツシャ(314)は保持部(Q)のブツシャ(3
12)と連動しており、先端にJrvすf−Jけた保持
ブロック(315)によって持ち上げ、挾持、持Fげす
るパイプの中間パ1;を保持ずZ)。The holding part (F) is the same as the above-mentioned transport part (E), and is a transport part (B') that performs intermittent cycle motion in synchronization with the same phase.
and a button (314) provided adjacent thereto. The button (314) is the button (3) of the holding part (Q).
12), and the middle part of the pipe is lifted, clamped, and held by a holding block (315) at the tip.
なお、搬送部(lと搬送部(B′)とは回イ)ア相で同
期して間欠°す“イクル動を?]なうため、これらをQ
i−の駆動源で駆動しても良く、シたがってとtlらの
搬送部+rQ 、 CB’)を単一のものとして[及う
ことかできる。In addition, the conveyance section (L) and the conveyance section (B') are synchronized with each other in phase A and perform "cycle motion" intermittently, so these are
It may be driven by the drive source of i-, and therefore the transport section +rQ, CB') of tl et al. can be made into a single unit.
洗浄機(D)は十記挾持部(C)と保持部([I・)に
よって固定挾持した6本のパイプを、」二連した固定挾
持の間VC洗浄する。つまり、後続する未洗浄のパイプ
が挟持部に差し掛るまでに洗浄を完了する。The cleaning machine (D) performs VC cleaning on the six pipes fixedly clamped by the ten-piece clamping part (C) and the holding part ([I.]) between the two fixed clamps. In other words, cleaning is completed before the subsequent uncleaned pipe reaches the clamping part.
洗浄機(D)は移動台車(315)J:に固設したポン
プユニット(317)と、このポンプユニットニ1酎定
した3本の長尺な水の供給管(318)と、それら供給
管の先端に固定したノズルヘッド(619)と、上記ポ
ンプユニットと洗浄水の貯溜僧(図示せず)に連通ずる
フレキンプルな配管(320)とからなり、移動台車(
616)の前進後退動に伴なって、ノズルヘッド(31
9)を定位置で固定挟持されている夫々のバイブ内径(
11)
内を往復動させ、前記ノズルヘッドより噴射する洗浄水
の噴射流によって内周面の洗浄を行なう。The washing machine (D) consists of a pump unit (317) fixed to a mobile cart (315), three long water supply pipes (318) fixed to this pump unit, and these supply pipes. The movable trolley (
As the nozzle head (316) moves forward and backward, the nozzle head (31
9) The inner diameter of each vibrator (
11) The inner circumferential surface is cleaned by a jet stream of cleaning water sprayed from the nozzle head by reciprocating the inside.
洗浄中、パイプを載荷しない空の保持爪(301a)が
1ピツチ毎に2回進み、挾持部(0)の真下に達[7待
期しており、洗浄が完了すると上部爪体(507)と下
部爪体(30F3)とが開くと共に、下部爪体(308
)と保持ブロック(315)とが同期と並進して下降し
、洗浄の完了した夫々のパイプを上記空の保持爪に載荷
する。上述した一連の動作によって、洗浄を完了した3
本のパイプは、洗浄前に載荷されていた夫々の保持爪よ
り3ピツチ搬入端側に寄った空の夫々の保持爪に載荷さ
れることになり、上記洗浄前にパイプを載荷していた保
持爪が空になる。During cleaning, the empty holding claw (301a) that does not carry any pipe advances twice for each pitch until it reaches the position directly below the clamping part (0) [7 times], and when cleaning is completed, the upper claw body (507) The lower claw body (30F3) opens and the lower claw body (308
) and the holding block (315) are lowered in synchronized translation, and each pipe that has been cleaned is loaded onto the empty holding claw. Through the series of operations described above, cleaning has been completed.
The actual pipes will be loaded onto the empty holding claws that are three pitches closer to the carry-in end than the holding claws that were loaded before cleaning, and the pipes that were loaded with the pipes before cleaning will be loaded onto the empty holding claws that are three pitches closer to the delivery end. The nail becomes empty.
以後同様にして、搬送部(B) Kパイプを供給すると
共に、第4,5.6番目のピッチに達したパイプの洗浄
と、搬送部(B)の間欠サイクル動を繰り返えすうちに
、洗浄を完了した夫々のパイプは搬送され搬出端に達す
る。そして、このパイプを1本宛搬出部(IC)に供給
するため、搬送装置(E)の搬入端と搬出端との間の保
持爪のピッチ数を(12)
3n−1(n≧4)に定める。Thereafter, in the same way, while supplying the K pipe to the conveying section (B), cleaning the pipes that reached the 4th, 5th, and 6th pitches, and repeating the intermittent cycle movement of the conveying section (B), Each pipe that has been cleaned is transported and reaches the discharge end. In order to supply one pipe to the unloading unit (IC), the number of pitches of the holding claws between the loading end and the unloading end of the conveying device (E) is (12) 3n-1 (n≧4). stipulated in
即ち、搬出端にてパイプを載荷した保持爪が1ピツチ宛
送られるようにし、空の保持爪が1度に3ピツチ送られ
るようにする。That is, at the discharge end, the holding claws loaded with pipes are fed one pitch at a time, and the empty holding claws are fed three pitches at a time.
搬出部(K)は、洗浄装置の長手方向に沿って多数個配
設したコンベアローラ(6)と、支持枠(321)に固
設したブツシャ(322)によって動作する待期用スト
ッパ(323’)とからなる。The unloading section (K) includes a waiting stopper (323') operated by a large number of conveyor rollers (6) arranged along the longitudinal direction of the cleaning device and a button (322) fixed to a support frame (321). ).
待期用ストッパ(323)は、搬送部(E)の搬出端に
1本毎に搬送されるパイプを一日、受は止め、搬送部(
B)の拘束を解くと共に、コンベアローラ(6)上にパ
イプが無いことを確認してからブツシャ(622)全下
降させ、ローラ(3)上にパイプを供給する。The waiting stopper (323) stops receiving the pipes conveyed one by one to the discharge end of the conveyance section (E) for one day, and
B) is released from the restraint, and after confirming that there is no pipe on the conveyor roller (6), the pusher (622) is completely lowered and the pipe is fed onto the roller (3).
コンベアローラ(6)は、常時搬出方向に同転駆動され
ており、載荷したパイプを次工程に搬出する。The conveyor rollers (6) are constantly driven in the same direction in the carrying-out direction, and carry out the loaded pipe to the next process.
いま、上記構成の洗浄装置の動作について説明する。Now, the operation of the cleaning device having the above configuration will be explained.
搬入部(A)の揺動アーム(31]4 )を、搬送部(
B)および保持部(F)に付設した搬送部(B′)の毎
回1ピッチ送りと、この後1度に6ピツチ送りを行なう
間欠ザイクル動作に連動させておく。そして、搬入部(
A)より間欠的に搬入されるパイプ(P)を搬入端で待
期する搬送部ff (B) 、 (B’)の3ピツチの
保持爪(301a)に供給する。The swinging arm (31]4) of the loading section (A) is connected to the transport section (
B) and the conveying section (B') attached to the holding section (F) are fed one pitch each time, and then intermittent cycle operation is performed in which feeding is carried out six pitches at a time. Then, the loading section (
The pipe (P) that is intermittently carried in from A) is supplied to the three-pitch holding claws (301a) of the conveyance section ff (B) and (B') waiting at the carry-in end.
この後揺動アーム(304)を休止させ、パイプの供給
を停止すると共に、この間搬送部(B) 、 (E’)
を1度に6ピツチ進め、最初に保持爪に載荷した6本の
パイプを挾持部(0)の真下に搬送し、直ちにブツシャ
(312、314)を動作させ、それぞれのパイプを持
ち」二ばて所定の位置に固定挾持する。After this, the swinging arm (304) is stopped and the pipe supply is stopped, and during this time the conveying sections (B) and (E')
advance six pitches at a time, first transport the six pipes loaded on the holding claws to just below the clamping part (0), immediately operate the pushers (312, 314), hold each pipe and and clamp it in place.
上記固定挾持により搬送部(B) 、 (B’)は拘束
を解かれ、再び、毎回1ピッチ送り出され、同時に揺動
アーム(304)が揺動し、2回目のパイプを搬送装置
(B) 、 (B’)に供給する。The conveying units (B) and (B') are released from the restraint by the fixed clamps and are fed out again by one pitch each time, and at the same time, the swinging arm (304) swings, and the second pipe is transferred to the transporting device (B). , (B').
2回目のパイプが供給される間、洗浄機(D)の移動台
車(316)が前進後退動するにともなって、それぞれ
のノズルヘッド(319)が6本のパイプ内径内を往復
動し、噴射流によって内周面を洗浄する。While the second pipe is being supplied, as the movable cart (316) of the cleaning machine (D) moves forward and backward, each nozzle head (319) reciprocates within the inner diameter of the six pipes and sprays. The inner peripheral surface is cleaned by the flow.
洗浄が完了したときには、2回目のツマイブを載荷した
先頭の保持爪(301a)が挾持部(0)の手前に達し
ており、初めからパイプを載荷しない空の保持爪が挟持
部(0)の真下で待期している。When cleaning is completed, the first holding claw (301a) loaded with the second pipe has reached the front of the clamping part (0), and the empty holding claw that does not carry any pipe from the beginning is in front of the clamping part (0). I'll be waiting downstairs.
上記状態にて、挾持部の下部爪体(308)と保持部の
保持ブロック(315)を下降させ、それぞれのツマイ
ブを空の保持爪上に載荷する。洗浄を完了したノぜイブ
を載荷すると、再び搬送装置%/ (B) 、 (B’
)を1度に3ピッチ進め、以後前述した同様の動作を所
定回数繰り返し、洗浄を完了したパイプを搬出端に搬出
する。In the above state, the lower claw body (308) of the clamping part and the holding block (315) of the holding part are lowered, and each knob is loaded onto the empty holding claw. When the cleaned nozzle is loaded, the transfer device %/ (B), (B'
) is advanced three pitches at a time, and thereafter the same operation as described above is repeated a predetermined number of times, and the cleaned pipe is carried out to the carrying-out end.
搬出端では、洗浄を完了したパイプを載荷した保持爪(
301a)が必らず毎回1ピッチ宛送られ、このパイプ
を一旦、搬出部(E)の待期用ストツノク(323)
T 受ケ止め、コンベアローラ(3)にパイプが熱いこ
とを確認してから該ローラに供給し搬出する。At the unloading end, there is a holding claw (
301a) is always sent to one pitch each time, and this pipe is once transferred to the standby stock pipe (323) in the unloading section (E).
T Confirm that the pipe is hot at the receiving and conveyor rollers (3) before feeding it to the rollers and carrying it out.
以下連続して搬入部(A)にて6本のパイプを搬送装置
(B) 、 (B’)に供給し、これ等を搬送中に固定
挾持すると共に、固定挾持中にパイプの内周面(15)
の洗浄を行ない、洗浄を完了した夫々のパイプを再び搬
送装置(B) 、 (B’)によって搬送し、搬出端に
てこれ等を1本宛搬出部(E)によって次工程に搬出す
るのである。Thereafter, the six pipes are continuously supplied to the conveying devices (B) and (B') at the loading section (A), and these are fixedly clamped during conveyance, and the inner circumferential surface of the pipes is After cleaning (15), the cleaned pipes are again conveyed by the conveying devices (B) and (B'), and at the unloading end, they are transferred one by one to the next process by the unloading section (E). It will be carried out.
このようにして、内面洗浄を受けたパイプは該装置から
搬出され、コンベアローラ(3)上に移転され、移送間
に次工程である外面洗浄を受ける。The pipes thus subjected to internal cleaning are removed from the device and transferred onto the conveyor rollers (3), during which time they undergo the next step of external cleaning.
外面洗浄装置(40)は、オ6〜7図に示したように、
パイプ(P)を移載してこれを矢印方向に移送するタメ
の鼓型のコンベアローラ(3)の、ローラ相互間に設け
られたパイプ(P)を囲繞する管体(401)であって
、その内側面には移送されるパイプ外表面に向けた水の
噴出孔(402)が多数設けられている。As shown in Figs. 6 and 7, the external cleaning device (40)
A pipe body (401) that surrounds the pipe (P) provided between the rollers of a drum-shaped conveyor roller (3) that transfers the pipe (P) and transports it in the direction of the arrow. A large number of water ejection holes (402) are provided on the inner surface of the pipe to direct the water to the outer surface of the pipe to be transferred.
該管体は心ろん給水管(403)K接続せられているか
ら、洗浄水は該給水管(403)から管体(401)を
通って、前記噴出孔(402)から噴出し、移送中のパ
イプに噴出され、それによってパイプ表面を洗滌できる
のである。Since the pipe body is connected to the central water supply pipe (403) K, the cleaning water passes from the water supply pipe (403) through the pipe body (401), is ejected from the spout hole (402), and is transferred. It is squirted into the pipe inside and can clean the surface of the pipe.
かくて移送間外面洗浄されたパイプはついで、湯洗装置
(50)VC連続的に移され連続的に湯洗され(16)
る。これは、前工程の内面洗浄装置や外面洗浄装置によ
りほとんど洗浄されているが、更にパイプ全体を60〜
90°Cの加温水中VciJ 渣させることにより、仕
上げ洗浄とパイプ温度を上げて乾燥を早めるための設備
である。以下これに使用する適した湯洗装置(50)に
つき説明する。The pipe thus externally cleaned during transfer is then continuously transferred to a hot water washing device (50) VC and continuously washed with hot water (16). Most of this has been cleaned by the inner and outer cleaning equipment in the previous process, but the entire pipe has also been cleaned by
This equipment is used for finishing cleaning and raising the pipe temperature to speed up drying by removing VciJ residue in 90°C heated water. A suitable hot water washing device (50) used for this purpose will be explained below.
オ8図及びオ9図において、(505)は湯洗タンク、
(506)は保温カバー、(507)はこの湯洗タンク
および保温カバー内で縦型に併設したエンドレスのチェ
ーン駆動機構である。図面では3基の場合を示している
。このチェーン駆動機Nlt (507)は駆動軸(5
08)上の上部チェーンスプロケット(509)と、湯
洗タンク(505)側の下部チェーンスプロケット(5
10)を有し、両スプロケット(509、510)間に
アタッチメント(511)を備えたチェーン(512)
がまとい用けされている。アタッチメント(511)は
チェーン(512)の所定間隔毎にリンクを延長して構
成し、その途中Qζ凹み(513)を設けている(オ8
図参照)。前記アタッチメントは各チェーン機構におい
て、夫々所定間隔宛ズして位置し、湯洗タンクより取り
出されたパイブ(P)を運ぶ場合に、パイプが所定方向
に傾斜するようvcfr、されている。(514)は各
チェーン機構(507)の上部チェーンスプロケット(
509)に近接して、駆動軸(508)上に設けたキツ
カーで、その円周上等11n Fifr 位置に、上記
アタッチメント(511)と同ピツチで突出する蹴り出
し部材(515)を備えている。(516)はアタッチ
メントの先端軌跡に沿って設けた案内レールである。In Figures O8 and O9, (505) is a hot water washing tank;
(506) is a heat insulating cover, and (507) is an endless chain drive mechanism installed vertically within the hot water washing tank and the heat insulating cover. The drawing shows a case with three units. This chain drive machine Nlt (507) has a drive shaft (5
08) Upper upper chain sprocket (509) and lower chain sprocket (5) on the hot water washing tank (505) side.
10) and an attachment (511) between both sprockets (509, 510)
It is used in large quantities. The attachment (511) is constructed by extending links at predetermined intervals of the chain (512), and a Qζ recess (513) is provided in the middle (O8
(see figure). The attachments are positioned at predetermined intervals in each chain mechanism, and are designed so that the pipes are inclined in a predetermined direction when carrying the pipe (P) taken out from the hot water washing tank. (514) is the upper chain sprocket (507) of each chain mechanism (507).
509) is provided on the drive shaft (508), and is provided with a kicking member (515) protruding at the same pitch as the attachment (511) at a position 11n Fifr on its circumference. . (516) is a guide rail provided along the tip trajectory of the attachment.
コンベア等の搬送手段(図示せず)により案内レール(
516)の搬入路(517)に間欠的に供給されるパイ
プは、レール上を転ってアタッチメント上に移載され、
チェーン駆動機構の間欠動作に伴って順次湯洗タンク内
の湯の中に浸漬される。チェーン駆動機構の間欠動作は
、パイプに湯との接触並びにこれに伴う衝撃を与えて、
その洗浄を促進させる。しかもパイプは湯中の案内レー
ル(516)の表面を転がるので、余すところなくその
内外面の油脂類が洗い落される。そして、パイプは案内
レール(516)の表面を転がりつつアタッチメン)(
511)により押し上げられ、該アタッチメントが水平
になっ(19)
た状fyf4ではその凹所(513)に転がり込み、安
定して載置される。この事はアタッチメント(511)
と案内レール(516)との間に、パイプが挾み込まれ
てパイプが傷付くのを防止する。A guide rail (
The pipe that is intermittently supplied to the carry-in path (517) of 516) rolls on the rail and is transferred onto the attachment.
With the intermittent operation of the chain drive mechanism, they are sequentially immersed in hot water in the hot water washing tank. The intermittent operation of the chain drive mechanism causes the pipe to come into contact with hot water and the accompanying impact.
Promote its cleaning. Moreover, since the pipe rolls on the surface of the guide rail (516) in the hot water, all oils and fats on the inner and outer surfaces of the pipe are washed away. Then, the pipe rolls on the surface of the guide rail (516) (attachment) (
511), and in the horizontal state (19) of fyf4, the attachment rolls into the recess (513) and is stably placed. This thing is an attachment (511)
This prevents the pipe from being sandwiched between the guide rail (516) and the pipe from being damaged.
各チェーンIIA tltのアタッチメントは、それぞ
れ所定間隔宛ズして位置しているので、パイプは月・9
図に示すように所定の方向に傾斜してこれらの各アタッ
チフンIIc支持されているため、湯洗タンク内より取
出されると、その内面に流入していた湯が排出される。The attachments of each chain IIA tlt are located at predetermined intervals, so the pipes
As shown in the figure, each of these attachment fins IIc is supported with an inclination in a predetermined direction, so that when the hot water washing tank is taken out, the hot water that has flowed into the inner surface of the hot water washing tank is discharged.
このため乾燥処理が迅速11つ容易に行われる。Therefore, the drying process can be performed quickly and easily.
ついで、チェーン駆動機構により、パイプが押し上けら
れると、アタッチメント(5111のパイプは、チェー
ン(512)と同期して駆動され、かつ、アタッチメン
ト(511)よりも若干先行してこれと会合材
するキツカー(514)の蹴り出し部IIV(515)
により搬出路(51B) Vcjtり出され、図外フン
ベヤローラ(4)上に移載される。なおキツカーは、蹴
り出し部Hに換えて、一般的なシリンダーによる機構で
あっても良い。Then, when the pipe is pushed up by the chain drive mechanism, the pipe of the attachment (5111) is driven in synchronization with the chain (512) and comes into contact with the chain (511) slightly ahead of it. Kicking part IIV (515) of Kitsuka (514)
It is taken out from the unloading path (51B) and transferred onto the unillustrated transport roller (4). Note that the kicker may be a mechanism using a general cylinder instead of the kicking part H.
(20)
このように本装置では、自動的にパイプを1木兄連続的
に洗浄することができるのである。また、湯洗タンクの
上方に設けた保温カバー(506)F!、湯中から出た
チェーンおよびアタッチメントの放熱を低く抑え、熱効
率の向上に寄与している。(20) In this way, this device can automatically clean the pipe continuously for one day. In addition, a heat insulating cover (506) F! installed above the hot water washing tank! This reduces heat dissipation from the chain and attachments that come out of the hot water, contributing to improved thermal efficiency.
かくして湯洗工程を終えたパイプ(P)は、搬出路(5
1B)の斜面を転動して、次工程装置である内面乾燥装
置(60)に入る。以下、実施例図面たる第10〜14
図につき該装置によるパイプ内面洗浄を説明する。The pipe (P) that has thus completed the hot water washing process is transferred to the unloading path (5).
1B) and enters the next process device, the inner surface drying device (60). The following are example drawings 10th to 14th.
The inner surface cleaning of a pipe using this device will be explained with reference to the figure.
この装置aは、第10図に示した通り所定間隔毎にV字
状のアタッチメン)(602)を装着し、定ピッチ送り
のなされる無端コンベア(601)である搬送路と、該
搬送路途上の定位置に配されているクランプ機構(60
5)と、壜!11〜14図に示されるパイプの彎曲規制
機構(604)、ならびに圧縮空気噴射ノズル(605
)を主要部とした圧縮空気噴射機構とを備えたものであ
って、第10図中、符(606)はパイプの搬入路、(
607)はその搬出路である。搬入路(606)は湯洗
装置の搬出路(518)そのものであって差支えない。As shown in FIG. 10, this device a has a conveyance path, which is an endless conveyor (601) that is equipped with V-shaped attachments (602) at predetermined intervals, and is fed at a constant pitch, and The clamp mechanism (60
5) And a bottle! The pipe curvature regulating mechanism (604) and compressed air injection nozzle (605) shown in Figures 11 to 14
) is the main part, and in FIG.
607) is the unloading path. The carry-in path (606) may be the carry-out path (518) of the hot water washing device itself.
クランプ機構(603)U、第11図及び月・14図に
示すように、チェンコンベア(601)の片側側方に位
置する複数個のクランプ爪(608)および(609、
609)を有している。これらのクランプ爪は作動前に
あっては、第13閏に示す如くパイプ(P)のクランプ
位置(イ)より夫々等距離りだけ離れて位置する。パイ
プの彎曲方向規制機(604)は、第11図乃至第14
図示の通り、2個のローラ(610、611)を有して
おり、噴射ノズル(605)はクランプ位置(イ)にむ
けるパイプの同心位置に固定されている。12曲方向規
制機構(604)は、コンベア(1)[+1 )の両側
方に配され、パイプ(P)が、該コンベアの間欠動作に
伴ってこの位置に供給されてくると、上昇動作をし、パ
イプの両端下部を支持する。これにより、ポ接時や湯中
における洗浄時にその熱影響を受けて彎曲したパイプは
、彎曲部が下方向になるようにその方向が規制される。Clamp mechanism (603)U, as shown in Fig. 11 and Fig. 14, a plurality of clamp claws (608) and (609) located on one side of the chain conveyor (601)
609). Before operation, these clamp claws are located at equal distances from the clamp position (A) of the pipe (P), as shown in the 13th jump. The pipe bending direction regulating machine (604) is shown in FIGS. 11 to 14.
As shown, it has two rollers (610, 611), and the injection nozzle (605) is fixed at a concentric position of the pipe toward the clamp position (a). The bending direction regulating mechanism (604) is disposed on both sides of the conveyor (1) [+1], and when the pipe (P) is supplied to this position with the intermittent operation of the conveyor, the mechanism (604) controls the upward movement. and support the bottom of both ends of the pipe. As a result, the direction of the pipe, which is curved due to the influence of heat during contact with the pot or during cleaning in hot water, is regulated so that the curved portion faces downward.
しかる後は、クランプ機f#(603)の上方のクラン
プ爪(608)が下降動作を、下方のクランプ爪(60
9。After that, the upper clamp claw (608) of the clamp machine f# (603) performs the lowering operation, and the lower clamp claw (60
9.
609)が上昇動作をそれぞれ等速度で行なう。この時
下方のクランプ爪(609、609>はその動作途中に
おいて、ローラ(610、611)上のパイプの一端側
を支持し、上昇する。そして、これらのクランプ爪(6
08)および(609、609)は、上方のクランプ爪
(608)がパイプに当接すると各動作を停止し、パイ
プをクランプする。各クランプ爪(608)および(6
09。609) respectively perform the upward movement at the same speed. At this time, the lower clamp claws (609, 609> support one end of the pipe on the rollers (610, 611) during their operation and rise.
08) and (609, 609) stop each operation and clamp the pipe when the upper clamp claw (608) comes into contact with the pipe. Each clamp claw (608) and (6
09.
609)の有効ストロークは、これらの爪がクランプ位
置(イ)から等距離りだけ離れてスタートシ、シかも等
速度で動作するため、L q=(lとなる。The effective stroke of 609) is L q = (l) because these claws move at the same speed even when starting and moving at the same distance from the clamp position (A).
ただしdはクランプ時の両爪間の間隔である。従って、
パイプのクランプ位置(イ)Kおける中心Oは、パイプ
径に関係なく、常に一定となる。クランプの後は、彎曲
方向規制機構におけるローラが後退し、パイプは月・1
4図の如く支持される。However, d is the distance between both claws during clamping. Therefore,
The center O at the pipe clamp position (a) K is always constant regardless of the pipe diameter. After clamping, the roller in the bending direction regulating mechanism retreats, and the pipe
It is supported as shown in Figure 4.
そして、このクランプ位置におけるパイプの同心位]a
には、噴射ノズル(605)が位置しており、該噴射ノ
ズルよりパイプの内周面に対して圧縮空気が噴射される
。ところで、第11図に示されるパイプの内面下側彎曲
部には湯洗工程で残ったある湿度の湯が若干部っており
、圧縮空気を吹き付ける(26)
と、この彎曲部側において、湯の蒸発に伴って熱の激し
い吸収が起る。このため、パイプの」二側内面よりも下
側内面において温度変化が激しくなり、韓曲部分が激し
い熱収縮を行なう。従って、パイプはその彎曲が修正さ
れ、はソー直線状になる。And the concentric position of the pipe at this clamp position]a
An injection nozzle (605) is located in the pipe, and compressed air is injected from the injection nozzle onto the inner peripheral surface of the pipe. By the way, there is some hot water with a certain humidity remaining in the lower curved part of the inner surface of the pipe shown in FIG. Intense absorption of heat occurs with the evaporation of As a result, the temperature change is more severe on the lower inner surface of the pipe than on the second inner surface, and the Korean music portion undergoes severe thermal contraction. The pipe is thus corrected for its curvature and becomes straight.
また同時に内周面の乾燥がなされるのである。At the same time, the inner peripheral surface is dried.
このようにして、チェンコンベア(601)上で搬送量
乾燥されたパイプは搬出路(胡7)の斜面を転動してベ
ルトコンベア(4)上に移載され、次工程の渦流探傷装
置! (70)に運ばれる。In this way, the pipe that has been transported and dried on the chain conveyor (601) rolls on the slope of the delivery path (hu 7) and is transferred onto the belt conveyor (4), where it is transferred to the eddy current flaw detection device for the next process! (70).
上述した通り、本発明設備によれば、予4Jiη洗浄槽
(1)から引き上げられたパイプは、一本ずつに整列さ
れ、内面洗浄、外面洗浄、湯洗、内Iff乾燥いずれも
が移送量連続的に遂行されるので、それらのいずれもが
人力により、バッチ式に行われて来た洗浄乾燥設備に比
し、著しい省力効果を挙げ得たのである。As described above, according to the equipment of the present invention, the pipes pulled up from the cleaning tank (1) are lined up one by one, and the inner surface cleaning, outer surface cleaning, hot water washing, and inner If drying are all carried out in a continuous flow rate. Because all of these processes were carried out manually, compared to washing and drying equipment that had been carried out in batches, it was possible to achieve a remarkable labor-saving effect.
なお本発明設備における内面乾燥を終了したあと出荷す
るまでに、パイプそのもの(有する傷の検査、その結果
に基く合否等級の選別が必要とさく24)
れる。そのような探傷ならびに選別についても本出願人
の別途開発した実願昭54−85752号渦流探傷器用
ガイドを設けた渦流探傷器(7Q)を、第1勇に示した
ようにベルトコンベア(4)の中間に配置し、同じく特
願昭54−78833号」4状部材選別装置によって合
否級別を選別すれば、整列テーブル(20)へ載置され
たのちの全工程がタンデム化できる。即ち第1図中符(
80)はその発明に係るアライニング装置と選別テーブ
ルを示し、選別に従って振分ケ、ロールコンベア(5)
を介してパイプff1(6a 、 6b、 6c)に移
送載積されるのである。Note that after finishing the inner surface drying in the equipment of the present invention and before shipping, it is necessary to inspect the pipe itself (for any flaws it has) and to classify it into a pass/fail grade based on the results24. For such flaw detection and sorting, an eddy current flaw detector (7Q) equipped with an eddy current flaw detector guide (No. 54-85752), which was separately developed by the applicant, is installed on a belt conveyor (4) as shown in Figure 1. If the four-shaped member sorting device (also disclosed in Japanese Patent Application No. 54-78833) is used to sort the pass/fail grade, the entire process after being placed on the alignment table (20) can be carried out in tandem. In other words, the middle mark (
80) shows an aligning device and a sorting table according to the invention, and a sorting device and a roll conveyor (5) are shown.
It is transferred and loaded onto the pipes ff1 (6a, 6b, 6c) via the pipes ff1 (6a, 6b, 6c).
なお、第1図中、符(so’)は検査テーブル(80)
に付設した良品、不良品を区分けするりジエクトであり
、符(90)は、必要に応じて外向洗浄装置の後工程と
して付設されることのある超音波探傷装置のような非破
壊検査装置である。In addition, in Fig. 1, the mark (so') indicates the inspection table (80).
The mark (90) is a non-destructive inspection device such as an ultrasonic flaw detection device that is attached as a post-process to the external cleaning device, if necessary. be.
J−1図は本発明実施例設備の平面図、第2図は整列テ
ーブル装置の側面図、第3図は内面洗浄装置の側面図、
第4図は第6図装置におけるパイプ蹴出し機構説明図、
第4図は圧水噴射内面洗浄装置の正′rfi図、第5図
はその側面図、第6図は外面洗浄装置の側面図、月・7
図はその正面図、A−8図は湯洗装置の概略断面側面図
、第9図は同装置f、7のチェン駆動機構の一部を示す
概略正面図、月・10図は内面乾燥装置の全体配置を示
す概略図、A−11図はクランプ位置における断面図、
第12図は壜・11図のX−X断面図、第16図はクラ
ンプ機構の動作説明図、第14図は空気噴射機構と各部
の関係を示す図である。
1は予備洗浄槽、2 、3 、5はローラコンベア、4
はベルトコンベア、20は整列テーブル装置、60はバ
イブ内面洗浄装置、40は外面洗浄装置、50は湯洗装
置、60は内面乾燥袋jk s 70け渦流洗浄装置、
80は検査テーブル、601は搬送帯、302は移動台
車、3031d支持枠、304け揺動アーム、605は
ストッパ、606は門型枠体、307は上部爪体、30
8は下部爪体、309はラック、611はギヤ、312
はブツシャ、613は移動台車、614はプツシヤ、3
15は保持ブロック、316は移動台車、317はポン
プユニッ)、318u供給管、619はノズルヘッド、
320け配管、321は支持枠、622はブツシャ、3
23はストッパ、401は管体、402は噴出孔、40
6は給水管、505は湯洗タンク、506は保温カバー
、507はエンドレスチェン駆動機構、508は駆動軸
、509は上部チェンスブロケット、510け下部チェ
ンスブロケット、511はアタッチメント、512はチ
ェン、513はアタッチメントの凹み、514はギッカ
ー、515は蹴り出し部材、516は案内レール、51
7は搬入路、518は搬出路、601は無端搬送路、6
02け゛γアタッチメント603はクランプ機構、60
4tt−1何曲方向規制機構、605は噴射ノズル、6
06は搬入路、607は搬出路、608 、609はク
ランプ爪、610 、611はローラ出願人 日新製鋼
株式会社
代理人 弁理土石間壬生弥
(ほか1名)
(27)Figure J-1 is a plan view of the equipment according to the present invention, Figure 2 is a side view of the alignment table device, Figure 3 is a side view of the inner surface cleaning device,
Fig. 4 is an explanatory diagram of the pipe kicking mechanism in the device shown in Fig. 6;
Figure 4 is a positive rfi diagram of the pressure water injection inner surface cleaning device, Figure 5 is its side view, and Figure 6 is a side view of the outer surface cleaning device.
The figure is its front view, Figure A-8 is a schematic cross-sectional side view of the hot water washing device, Figure 9 is a schematic front view showing part of the chain drive mechanism of the same device A schematic diagram showing the overall arrangement of , A-11 is a sectional view at the clamp position,
FIG. 12 is a cross-sectional view taken along line XX of the bottle in FIG. 11, FIG. 16 is an explanatory diagram of the operation of the clamp mechanism, and FIG. 14 is a diagram showing the relationship between the air injection mechanism and various parts. 1 is a preliminary cleaning tank, 2, 3, 5 are roller conveyors, 4
is a belt conveyor, 20 is an alignment table device, 60 is a vibrator inner surface cleaning device, 40 is an outer surface cleaning device, 50 is a hot water washing device, 60 is an inner surface drying bag jk s 70 vortex cleaning device,
80 is an inspection table, 601 is a conveyance belt, 302 is a moving cart, 3031d is a support frame, 304 swing arms, 605 is a stopper, 606 is a gate frame body, 307 is an upper claw body, 30
8 is the lower claw body, 309 is the rack, 611 is the gear, 312
is Butushya, 613 is a moving trolley, 614 is Pushsha, 3
15 is a holding block, 316 is a moving cart, 317 is a pump unit), 318u supply pipe, 619 is a nozzle head,
320 piping, 321 support frame, 622 bushing, 3
23 is a stopper, 401 is a pipe body, 402 is an ejection hole, 40
6 is a water supply pipe, 505 is a hot water washing tank, 506 is a heat insulation cover, 507 is an endless chain drive mechanism, 508 is a drive shaft, 509 is an upper chain brocket, 510 is a lower chain brocket, 511 is an attachment, 512 is a chain, 513 is a recess of the attachment, 514 is a kicker, 515 is a kicking member, 516 is a guide rail, 51
7 is a carry-in path, 518 is a carry-out path, 601 is an endless conveyance path, 6
02-key gamma attachment 603 is a clamp mechanism, 60
4tt-1 number of curve direction regulation mechanism, 605 is injection nozzle, 6
06 is the loading path, 607 is the loading path, 608 and 609 are the clamp claws, and 610 and 611 are the rollers.Applicant Nissin Steel Co., Ltd. Patent Attorney Mibuya Doishima (and 1 other person) (27)
Claims (1)
ル装置(20) 、!: 、無端搬送帯に送シ込まれた
パイプを、それが搬出端に搬送されるまでの間に、前記
パイプ内に内面洗浄ノズルを内挿して王水噴射洗浄する
内面洗浄装置(60)と、パイプ外周を囲繞する噴水口
を備えた環状の外面洗浄装置(4G)と、パイプを一本
ずつ連続的に湯槽内に浸漬し、かつ引き上げて送り出す
湯洗装置(50)と、搬送間クランプした状態でパイプ
内面に圧縮空気を吹付ける内面乾燥装置(60)とが、
その順序にフンベアによって連続化されていることを特
徴とするパイプの連続精整設備 2)内面洗浄装置は、多数の保持爪を等間隔に設けた無
端搬送帯と、上記無端搬送帯により搬送されたパイプを
固定挾持する挟持部と、内面洗浄ノズルを有する洗浄機
と、所定の位置に定められた無端搬送帯の搬出端と送出
部との間に設けた待機用ストッパ一部からなり、上記無
端搬送帯t′i複数回の1ピッチ送りと1回の連続複数
ピンチ送りを繰り返す間欠サイクル動作をなし、無端搬
送帯より搬入されたパイプを挾持部により挾持して内面
洗浄ノズルにより圧水噴射洗浄し、該洗浄中に搬入端よ
り物品の供給と搬出端より物品の搬出とを1個ずつ行な
わせるようにした特許請求の範囲1)記載のパイプの連
続精整設備 3)湯洗装置(50)は、所定間隔毎にアタッチメント
を取り付けたエンドレスチェーンを縦型に併設し、この
エンドレスチェーンの下部を湯洗タンク内に浸漬すると
共に、パイプの搬入路と搬出路の間に、上記アタッチメ
ントの先端軌跡に沿ってパイプの案内レールを設けた本
のである特許請求の範囲1)記載の連続精整設備 4)内面乾燥装置(6o)は、搬送路の途中にパイプの
両端下部を支持してその彎曲方向を下向きに規制する機
構と、規制後のパイプをクランプする機構と、パイプの
内周面に圧縮空気を噴射する機構とを備えたものである
特許請求の範囲1)記載の連続精整設備 5)外面洗浄装置(40)の後工程に非破壊検査装置(
90)を設けた特許請求の範囲1)記載の精整設備6)
内面乾燥装置(60)の後工程に、■検査テーブル(8
0)と、■良品、不良品を区分けするリジエク) (8
0’)を設けた特許請求の範囲1)記載の精整設備[Claims] 1) An alignment table device (20) that sends out the pre-cleaned pipes one by one! : an inner surface cleaning device (60) for inserting an inner surface cleaning nozzle into the pipe and spraying aqua regia to clean the pipe fed into the endless conveyance belt before the pipe is conveyed to the discharge end; , an annular external surface cleaning device (4G) equipped with a water spout that surrounds the outer circumference of the pipe, a hot water washing device (50) that continuously immerses the pipes one by one into a hot water tank and then lifts and sends them out, and a clamp during transportation. an inner surface drying device (60) that blows compressed air onto the inner surface of the pipe in the
2) Continuous pipe finishing equipment characterized in that the pipes are continuously cleaned in that order by means of a conveyor belt.2) The inner surface cleaning device is equipped with an endless conveyor belt in which a large number of holding claws are provided at equal intervals, and a conveyor belt that is conveyed by the above-mentioned endless conveyor belt. It consists of a clamping part that fixedly clamps the pipe, a cleaning machine having an inner surface cleaning nozzle, and a part of a standby stopper provided between the delivery end of the endless conveyance belt set at a predetermined position and the delivery part, and the above-mentioned The endless conveyor belt t'i performs an intermittent cycle operation that repeats multiple one-pitch feeds and one continuous multiple-pinch feed, and the pipe carried in from the endless conveyor belt is held by the clamping part and pressurized water is sprayed by the inner surface cleaning nozzle. 3) Hot water washing device ( 50) is a system in which an endless chain with attachments attached at predetermined intervals is installed vertically, the lower part of this endless chain is immersed in a hot water washing tank, and the attachments are placed between the pipe entry path and the pipe exit path. The continuous refining equipment according to claim 1), which is provided with a guide rail for the pipe along the tip trajectory; The continuous precision machine according to claim 1 is equipped with a mechanism for regulating the bending direction downward, a mechanism for clamping the pipe after the regulation, and a mechanism for injecting compressed air onto the inner circumferential surface of the pipe. Maintenance equipment 5) Non-destructive inspection equipment (
90) The refining equipment described in claim 1) 6)
In the process after the inner surface drying device (60), ■Inspection table (8
(8)
0') Preparation equipment according to claim 1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12725981A JPS5829524A (en) | 1981-08-13 | 1981-08-13 | Continuously cleaning apparatus for pipes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12725981A JPS5829524A (en) | 1981-08-13 | 1981-08-13 | Continuously cleaning apparatus for pipes |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5829524A true JPS5829524A (en) | 1983-02-21 |
Family
ID=14955611
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12725981A Pending JPS5829524A (en) | 1981-08-13 | 1981-08-13 | Continuously cleaning apparatus for pipes |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5829524A (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4935498A (en) * | 1972-08-08 | 1974-04-02 | ||
JPS4936096A (en) * | 1972-08-07 | 1974-04-03 | ||
JPS5418580A (en) * | 1977-07-12 | 1979-02-10 | Kawasaki Steel Corp | Method of removing moisture on inner surface of steel pipe |
-
1981
- 1981-08-13 JP JP12725981A patent/JPS5829524A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4936096A (en) * | 1972-08-07 | 1974-04-03 | ||
JPS4935498A (en) * | 1972-08-08 | 1974-04-02 | ||
JPS5418580A (en) * | 1977-07-12 | 1979-02-10 | Kawasaki Steel Corp | Method of removing moisture on inner surface of steel pipe |
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