JPS5826654A - Vehicle rear parcel compartment and method of forming thereof - Google Patents

Abstract

PURPOSE:To eliminate a feeling of a physical disorder on the appearance of a rear parcel compartment and to reduce the number of parts therefor, by integrally forming a recess part for storing small articles and a lid therefor in a rear parcel compartment. CONSTITUTION:A recess part 12 is integrally incorporated in a rear parcel compartment 11, and has one side of the opening side peripheral edge formed with a stepped part 13. Further, a lid 14 is integrally and rotatably attached at its one end to the other side of the opening side peripheral edge of the recess part 12 through a thin plate hinge 15. A flange 16 adapted to be locked to the stepped part 13 is formed to rise from the free end or the other end of the lid 14. The flange 16 is applied with a surface fastener 17 and the stepped part 13 is also applied with a surface fastener corresponding to the above-mentioned surface fastener 17.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a rear parcel provided between a rear seat and a back door of an automobile, and a method for molding the rear parcel.

In hatchback-type passenger cars like the Ayachi, a rear parcel is provided above the luggage compartment between the rear seat and the back door, but a space is formed between the luggage compartment and the rear parcel. Focusing on this, proposals have been made to form a storage compartment in the rear parcel for accommodating small items brought into the passenger compartment. As such a rear parcel, there is a conventional rear parcel as shown in FIG. 1, for example. In FIG. 1, 1 is a rear parcel provided above the luggage compartment 2 as described above, and this rear parcel 1 is formed with a hole 3 extending in the axle direction. An accessory case 4 is inserted therein, and is secured to the surface of the rear parcel 1 by a 7 flange 5 protruding from its periphery. Rear side of the car (indicated by R) K
The facing flange 5 is formed integrally with the flange 5.
A c-lid 6 is rotatably provided via a thin hinge 7, and this lid 6 forms a trap so that it becomes a lid of the accessory case 4 when it is tilted toward the front side of the automobile (indicated by F).

However, in such a rear parcel structure,
Since the rear parcel 1 and the accessory case 4 are separate bodies and are made of different materials, the appearance looks strange. Furthermore, since the number of parts increases, the number of man-hours increases and the installation work becomes complicated.

Furthermore, although the above-mentioned glue arbor cell may be press-molded from a thermoplastic resin board such as polypropylene, it is generally constructed from hardboard, plywood, or the like. In this case, a step is required to integrally attach a skin material such as a carpet to the surface of the molded body, and two steps of forming and attaching are required to form the main body of the rear parcel. Ta.

Due to these molding problems and the addition of additional items, costs have inevitably increased.

This invention has been made in view of the above-mentioned conventional problems, and its purpose is to provide a structure in which the above-mentioned accessory case and its lid are integrally formed, and which can be applied to a tallier parcel and its rear parcel. The present invention also provides a molding method that is compatible with both.

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

Figure m2 shows the rear parcel according to the present invention, and in Figure 2, the rear parcel 11 has a concave fiffl
12 are integrally formed, and a stepped portion 13 is provided on one of the peripheral edges of the four portions 12 on the opening side.

Further, one end of a lid 14 is integrally and rotatably provided on the other peripheral edge of the opening side of the recess 12 via a thin hinge 15, and the other free end of the lid 14 is connected to the stepped portion 13. Seven flanges 16 are erected to be locked. This 7 lunge 1
The bent width of 6 is equal to the depth of the step 13. As a result, when the lid 14 is rotated about the thin hinge 15 and the flange 16 is locked to the step 13, the lid 14
closes the recess 12, and the outer surface of the lid 14 is set to be flush with the surface of the rear parcel 11. In addition, a Fi blood fastener 17 is attached to the 7 flange 16, and a hook-and-loop fastener (not shown) is similarly attached to the part of the stepped portion 13 that engages with the flange 16. This is to prevent the seven flange 16 and the stepped portion 13 from coming into contact with each other due to vibration or the like.

Although the gripping means for lifting the lid 14 from the recess 12 is not shown in FIG. 2, this may be done by attaching a handle to the outer surface of the lid 14 or by making a hole large enough to fit a finger.

The rear compartment with a luggage compartment constructed as described above is formed by press molding a synthetic resin board made of a mixture of polypropylene and wood flour, and the surface is covered with carpet, vinyl chloride leather, etc. Although the skin is integrally pasted, a method for pasting the skin simultaneously with the press molding will be described next using the drawings from FIG. 3 onwards.

FIG. 3 shows a lower mold 20 used for the molding.

The mold surface 21 of the lower mold 20 has a recess 23 having a predetermined depth and a step 22 on one side, a recess 24 that is arranged in parallel on the other side of the recess 23 and is shallower than the depth of the recess 23, and a lid 24. First, the skin material 2 described above is
6 is set so as to cover the lid part 24 and the convex part 25 of the mold surface 21.

Next, as shown in FIG. 4, the resin core material 2 in a semi-molten state is
7 is placed so as to cover the entire mold surface 21. This resin core material 27 is made of a thermoplastic resin such as polypropylene, which is plasticized by K when heated, and is deformed into a shape along the mold surface 21 when it is installed.

Furthermore, after installing the skin material 28 on the VC and resin core material 27 (see FIG. 5), as shown in FIG. The resin core material 27 in this state is plastically deformed along the shape of the mold surface, and is molded into a rear parcel having the shape shown in FIG. .2
Integrate 8.

The mold surface 30 of the upper mold 29 includes a convex part 31 that engages with the recess 23, a lid forming part 32 that engages with the outer part 24, and an inclined part 33 formed between these parts. ) has become.

Around 1, the oblique portion 33 cooperates with a part of the corner that is the boundary between the recess 23 and the lid 24, and is formed with an appropriate inclination angle so that the wall thickness of this portion is thinner than the other tIA positions. has been done. As a result, as shown in FIG.
A flange 16 portion is formed and the fc lid 14 is integrated with the fc lid 14 via a thin hinge 15.

Thereafter, by removing the WL from the rear parcel 11, trimming the flange 16, and attaching the hook-and-loop fastener 17 shown in FIG. 2, a desired skinned rear parcel can be obtained.

In the above embodiment, the skin material 28 constituting the surface of the rear cell 11 is integrally extended and provided on the back surface of the lid 14, but the present invention is not limited to this. Of course, the skin material 28 on the back surface of the lid 14 may be excluded.

Next, FIG. 8 shows another embodiment of the present invention. This embodiment is similar to the first embodiment in that a recess 42 having a step s41 is formed in the rear parcel 40, but a lid 4 is formed in the recess 42 via a thin hinge 43.
4 has a flat plate shape. As a result, the lid 44 is attached to the recess 42.
When the lid is closed, the free end of the lid 44 is locked to the stepped portion 41,
The surfaces of the lid 44 and the rear parcel 40 are on the same plane.

In this embodiment as well, the skin material can be molded in an integrated state using the same molding means as described above.

As described in detail above, according to the present invention, the recess that serves as an accessory case and its lid are integrally formed in the rear parcel, so it is possible to eliminate the appearance of discomfort caused by the difference in materials as in the past. Moreover, since there is no need to provide a separate accessory case, there is an advantage that the number of parts and the number of installation steps can be reduced.

In addition, in this invention, as mentioned above, the rear parcel is press-molded and at the same time, the skin material is integrated on the surface and the back of the rice, so there is no need for the pasting process, etc., and only one molding process is required. It has various advantages for customers.

[Brief explanation of drawings]

Figure 1 is a partially sectional perspective view showing a conventional rear parcel;
Fig. 2 is a partially sectional perspective view of a rear parcel showing an embodiment of the present invention, Figs. 3 to 7 are sectional views showing an embodiment of a method of forming a rear parcel of the invention, and Fig. It is a sectional view of the rear parcel showing other examples. 11... Rear parcel 12:... Concavity 13... Step part 1
4... Lid 15... Thin hinge 20... Lower mold 21-... Mold surface 23... Concavity 24... Lid part 2
6... Skin material 27... Resin core material 28... Skin material 29... Upper mold 3
0... Mold surface patent applicant Kasai Kogyo Co., Ltd. Figure 3 Figure 4 Figure 5 R

Claims (2)

[Claims] (1) A rear parcel covering the luggage compartment formed between the rear seat and the bank door, and a rear parcel formed on the rear parcel,
and a concave portion forming a luggage compartment having a stepped portion on one of its peripheral edges, one end of which is integrally and rotatably provided on the other of the four peripheral edges via a thin hinge, and the other end is provided with the above-mentioned peripheral edge. A rear parcel of an automobile comprising a lid that engages with the step and closes the recess. (2) Using a lower mold with a mold surface in which a lid and a recess are arranged side by side, the first step is to set a skin material on the lid of the mold surface, and to cover the entire mold surface of the lower mold. a second step of placing a resin core material in a semi-molten state on the core material; a third step of placing a skin material on the core material; A method for forming an automatic east rear parcel comprising a pressing process in which a formed upper mold is engaged with a lower mold.