JPS58206943A - Hydraulic pressure testing device of pipe or the like - Google Patents
Hydraulic pressure testing device of pipe or the likeInfo
- Publication number
- JPS58206943A JPS58206943A JP57088913A JP8891382A JPS58206943A JP S58206943 A JPS58206943 A JP S58206943A JP 57088913 A JP57088913 A JP 57088913A JP 8891382 A JP8891382 A JP 8891382A JP S58206943 A JPS58206943 A JP S58206943A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- tested
- seal materials
- rod
- outside
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 5
- 229920001971 elastomer Polymers 0.000 abstract description 2
- 239000005060 rubber Substances 0.000 abstract description 2
- 230000003068 static effect Effects 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract 1
- 239000003566 sealing material Substances 0.000 description 14
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 230000036316 preload Effects 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003129 oil well Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- QZPSXPBJTPJTSZ-UHFFFAOYSA-N aqua regia Chemical compound Cl.O[N+]([O-])=O QZPSXPBJTPJTSZ-UHFFFAOYSA-N 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005520 electrodynamics Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/10—Means for stopping flow in pipes or hoses
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/022—Test plugs for closing off the end of a pipe
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Pipe Accessories (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、管体の水圧試験装置の改良に関するものであ
って、その目的とするところは、シール材として耐用寿
命が長く、かつ試験のための高水圧にも耐えるばかりで
なく、特に管端部に強度を高めるために施こされている
アプセット加工や、鍔出し、挿口及び受口継手加工など
、管端部の外径が管径よりも著しく大径となっている管
−〇試験にも適用できる管類水圧試験装置を提供するこ
とにあり、必要に応じて前記シール材の管外面と接触す
る面に耐熱部材を介在させれば管類の焼入れ処理をも施
すことを可能とするものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improvement in a water pressure testing device for pipe bodies, and its purpose is to have a long service life as a sealing material and to withstand high water pressure for testing. In addition, the outer diameter of the pipe end is significantly larger than the pipe diameter due to upset processing, flange, insertion, and socket joint processing, which are especially performed on the pipe end to increase strength. The purpose of the present invention is to provide a water pressure testing device for pipes that can be applied to the pipe-〇 test in which the pipes are heated. It also makes it possible to apply
一般に1管類%に鋼管は、購迄用鍋管を除いて総て水圧
試験が行われる。この水圧試験は、主と(7で管の欠陥
を検出する1つの手段として行われるものであって、実
際の破壊圧力、常用圧力または設計資料と直接関係する
圧力で行われるものではない。しかし、一方鋼管の用途
によっては、水圧試験圧力は適用される規格で規定され
ている胆力即ち規定圧力と、m要者との協定によって行
う圧力即ち指定圧力とがあり、最近特に需要の旺盛な特
別^圧配管そのほか特別の安来による油井用鋼管等にお
いては、送油用鋼管は70 [1kg7cal、油井掘
削用鋼管では1050に9/cIの水圧試験が行われて
いる、
上記の水田試験は、水圧試験装置で規定または指定もし
くは社内規格による水圧をもって、規定または指定もし
くは社内規格による時間だけ管に内圧を加え、洩れなど
の欠陥を検査するものである。In general, all steel pipes, except pot pipes, are subjected to a water pressure test before purchase. This hydraulic test is primarily performed as a means of detecting pipe defects and is not performed at pressures that are directly related to actual burst pressures, service pressures, or design materials. However, On the other hand, depending on the use of steel pipes, there are two types of hydraulic test pressure: specified pressure, which is specified by the applicable standards, and specified pressure, which is determined by agreement with the relevant parties. ^ Pressure piping and other special steel pipes for oil wells made by Yasugi are tested at 70 [1 kg 7 cal] for steel pipes for oil well drilling, and 9/cI at 1050 for steel pipes for oil well drilling. A testing device is used to apply internal pressure to the pipe for a specified, specified, or in-house standard period of time using water pressure according to the regulations, specifications, or in-house standards, and to inspect for defects such as leaks.
このような水圧試験に使用されている従来の水圧試験装
置は、被試験管を差込むべき水圧試し機本体の差込端の
す・・トの内側K、該す〜トと’rd′iる面に被試験
管の管周方向KFf縮、付勢するコイルバネもしくはリ
ング状波形バネを内蔵するリング伏バッキングが用いら
れており、このリング伏バッキングの背部にパツキンリ
ングtJ′−設けらtlていて、これらで被試験管に内
圧をに1える1こめの序圧及び水密ヒ保持の作用が行わ
れるようになっていた。The conventional water pressure test equipment used for such water pressure tests has an insertion end of the main body of the water pressure tester into which the tube to be tested is inserted. A ring-folding backing is used, which has a built-in coil spring or ring-shaped wave spring that compresses and biases the tube under test in the circumferential direction KFf of the tube under test. These act as an initial pressure to reduce the internal pressure in the test tube and maintain watertightness.
しかしながら、上記の従来技術は、コイルバネ内蔵バッ
キングは変形量、圧縮藍が小さく、又リング伏波形バネ
内蔵パブキングは変形k、圧縮シは太きいが、いずれも
耐用寿命が短かく、かつ仙述のアプセット加工等を施し
た管へ部の外径が管径より大なる被試験管の場合は適用
することができないという問題があった。However, with the above-mentioned conventional technology, the backing with a built-in coil spring has a small amount of deformation and compression, and the backing with a built-in ring wave spring has a large deformation and a large compression, but both have a short service life and the above-mentioned problems. There is a problem in that this method cannot be applied to a tube to be tested in which the outside diameter of the tube portion that has been subjected to upset processing or the like is larger than the tube diameter.
本発明は、上記の従来の管類水8:試鋏装阪の間旬yr
&、み、これを改善するためKなさJまたものである
。The present invention is based on the above-mentioned conventional pipe water 8:
&, I'm going to do something to improve this.
卸ち、本発明は、水圧試験機本体(外筒)の被試験管差
込端に設けられ1こノ(ツクアップ金唆1σ〕内側位1
tltlc、被試験管の外周面に沿って管軸方向に直列
に巻返され、かつ夫々が個々に相反する方向に両端部を
引張る緊締機構を備えた腹数本のコ°ム弾註をUする棒
状シール材、及び該シール材を予圧するための予圧ピス
トンを設けたことを特徴とする管類水圧試験装置である
。In general, the present invention is provided at the test tube insertion end of the main body (outer cylinder) of the hydraulic tester.
tltlc, a number of comb bullets wound in series in the tube axis direction along the outer circumferential surface of the tube under test, each equipped with a tightening mechanism that individually pulls both ends in opposite directions. This is a pipe hydraulic testing device characterized by being provided with a rod-shaped sealing material and a preloading piston for preloading the sealing material.
次K、′本発明の管類水圧試験装置を、図に示(1こ実
施例に基づいて説明する。第1図(工水発明の製置のヘ
ッド又はテールのいずれかの実施f/IJK係る正面断
面図であって、第2図の1−1矢祝断面図に当る。m2
図は第1図の鳳−厘矢視断面図であり、第6図は第1図
の真−厘矢祝断1m図である。Next K,' The tubing hydraulic testing apparatus of the present invention is shown in the figure (1) and will be explained based on an embodiment. This front sectional view corresponds to the 1-1 arrow cross sectional view in Figure 2.m2
The figure is a cross-sectional view taken along the O-Rin arrow in FIG.
図中、符号(υは水圧試験機本体の外筒であり、ヘッド
及びテールの一対からなって(する。II(1&1被試
験管であり、その一端に前記一方の外筒[11の差込端
ρ・ら差込まれる。又被試験管+IGの他端K【1図)
Nは省略しであるが他方の外筒ψが差込まれる。前記一
方の外筒1llO前端部には王水注入ソケート(8)が
設けられていて、ここから試験水lEK応じた高圧水が
注入される。又、夫々の外筒(〃の差込;tOVrは、
差込まれ1こ被試験管αaの管周を収容する孔を設けた
バックアップ金物(2)が、外筒(1)K双方のフラン
ジをボルトによる固定などの機W[より固定される。に
5になっている。i41.i51は共VC本発明で重要
な民数本の棒状シール材であって、前記バックアップ金
物121の内側位置に、被試験管IIOの外周面に′沿
って管軸方向に直列に巻返されており、夫々が個々に相
反する方向に両端部を引張る九締機晦let、+71を
備えている。この棒状シール材(、tl、i51は試験
水圧を加える直前に前記緊締機構IQ)、Iヱ)の作動
により被試験管叫の外周面へ密着せしめられ1畠王水の
シールが行われる。この緊締機構1!!1.+ヱIKは
擁々の構成が考えられるが、第1図に示す一例は最も簡
単な引張り機構で、1IliGエフランジ、alはOI
Jソング 01は連結ロッド、Qlはジヨイント、cl
Gはボルトである。また、棒状シール材(4)バ6)は
、上述の如く高圧水をシールするために用いられるもの
であるからゴム弾性を有する合成ゴム又は天然ゴムもし
くは合成梢脂系ゴム質物質等をもって断面形状が丸形、
角形、多角形などの棒状につくられている。18)は予
圧ピストンで、前記棒状シール材+41.+51を予圧
するためにその内側位置即ち外筒空間19101JK設
けである。[14+はいずれも0りングである。又、巣
2図に示すallは外溝固定板であり、d2は外構を固
定するボルトである。O5は本発明で前記棒状シール材
+41.i61と共に重要な突起部であり、第1,2図
に示す如く、前記バックアップ金物(2)に、外筒空間
−へ突出し、かつ被試験管1111の外周面へ巻返され
ている棒状シール材14)の円弧状の空間々隙を埋める
形状で突出するように設げられている。In the figure, the symbol (υ) is the outer cylinder of the main body of the hydraulic tester, which consists of a pair of heads and tails. The end ρ is inserted. Also, the other end K of the test tube + IG [Figure 1]
Although N is omitted, the other outer cylinder ψ is inserted. An aqua regia injection socket (8) is provided at the front end of the one outer cylinder 110, from which high-pressure water corresponding to the test water 1EK is injected. In addition, the insertion of each outer cylinder (〃; tOVr is
A backup metal fitting (2) having a hole inserted therein to accommodate the circumference of one tube under test αa is fixed by fixing the flanges of both the outer cylinders (1) and K with bolts. It has become 5. i41. i51 is a rod-shaped sealing material that is important in the present invention, and is wound back in series in the tube axis direction along the outer circumferential surface of the tube under test IIO at the inside position of the backup metal fitting 121. and is equipped with nine tightening mechanisms +71, each of which pulls both ends in opposite directions. This rod-shaped sealing material (tl, i51 is brought into close contact with the outer circumferential surface of the tube to be tested by the operation of the tightening mechanism IQ), I51 just before applying the test water pressure, and sealing of the aqua regia is performed. This tightening mechanism 1! ! 1. +ヱIK can have various configurations, but the example shown in Figure 1 is the simplest tension mechanism, 1IliG flange, al is OI
J song 01 is connecting rod, Ql is joint, cl
G is volt. In addition, since the rod-shaped sealing material (4) bar 6) is used for sealing high-pressure water as described above, the cross-sectional shape is made of synthetic rubber, natural rubber, or synthetic resin-based rubbery substance having rubber elasticity. is round,
It is made in the shape of a rod, such as a square or polygon. 18) is a preload piston, and the rod-shaped sealing material +41. In order to preload +51, the inner position, that is, the outer cylinder space 19101JK is provided. [14+ are all 0 rings. Further, all shown in Figure 2 is an outer groove fixing plate, and d2 is a bolt for fixing the outer structure. O5 is the rod-shaped sealing material +41. Along with i61, this is an important protrusion, and as shown in FIGS. 1 and 2, there is a rod-shaped sealing material on the backup metal fitting (2) that protrudes into the outer cylindrical space and is wound around the outer peripheral surface of the tube under test 1111. 14) is provided so as to protrude in a shape that fills the arc-shaped space gap.
本発明の管類水圧試験装置は、以上の構成になるもので
あるから、鋼管その他の金属管はもとより、その他のプ
ラスチック管等の水圧試験にも適用される。Since the pipe hydraulic testing device of the present invention has the above-described configuration, it can be applied to hydraulic testing not only of steel pipes and other metal pipes, but also of other plastic pipes and the like.
次に1本発明の装置を用いて管類の水圧試験を行う場合
の手順を説明する。先づ、水圧試験機本体のヘッド及び
テールの外筒(9を夫々被試験管αGの両端部へ装着し
、棒状シール材14) illを円弧状に直列に巻廻し
、次いで緊締機l11t61.f71 Kより適当にシ
ール材+41.+51を緊締してから、両方の外ItB
内へ予圧を掛けて予圧ピストン13)を前進させ、シー
ル材+41.+5+をバックアップ金物(2)へ密着さ
せる。以上の静作動後、一方の外筒(9の圧水注入ンケ
ットから所定の試験水圧液を注入、加圧する。この場合
被試験管αGの他方の端部は他方の外筒(11Kより尚
圧水が浅水しないようにシールされていることは言うま
でもない。Next, a procedure for conducting a water pressure test on pipes using the apparatus of the present invention will be explained. First, the head and tail outer cylinders (9 are attached to both ends of the test tube αG, respectively, and the bar-shaped sealing material 14) ill are wound in series in an arc shape, and then the tightening machine l11t61. Appropriate sealing material +41. After tightening +51, both outside ItB
The preload piston 13) is moved forward by applying preload inward, and the sealing material +41. Attach +5+ to backup hardware (2). After the static operation described above, a predetermined test hydraulic fluid is injected from the pressure water injection tank of one outer cylinder (9) and pressurized. In this case, the other end of the test tube αG is Needless to say, the water is sealed to prevent shallow water.
以上の手順によって行われる本発明装&による管類の水
圧試験は、従来装置におけるリング状バッキングより耐
用寿命が長く、かつ試験水圧が高圧の場合でもシール作
用が完全に行われる。又管端部の外径が管径より著しく
大径となっている管類でも適用されるなどの優れた動電
を奏するものである。The water pressure test of pipes performed by the device of the present invention using the above procedure has a longer service life than the ring-shaped backing in the conventional device, and the sealing action is completely performed even when the test water pressure is high. Moreover, it exhibits excellent electrodynamic properties and can be applied even to pipes in which the outer diameter of the pipe end is significantly larger than the pipe diameter.
又、本発明の装置の棒状シール材141.151の被試
験管を巻廻したときに該管体と接触する方の而に耐れた
織布などを介在させることKよって、鋼管の焼入れ処理
のための装置として有効に用いることもできる。ただし
、その場合は本装置の外筒(りは焼入れすべぎ管体の一
方の管端部のみに装着すればよい。In addition, by interposing a resistant woven fabric or the like between the rod-shaped sealing material 141 and 151 of the apparatus of the present invention that comes into contact with the tube when the tube is wound, the steel tube can be quenched. It can also be effectively used as a device for However, in that case, the outer tube of this device only needs to be attached to one end of the hardened pipe body.
8I!1図は本発明の実施例に係る正面断面図、第2図
は第1図の1−1矢視断面図、第6図は第1図の振−■
矢視断面図である。
ψ水圧試験機本体(外筒)、(2)バックアップ金物、
+31予王ピストン−141,ill棒状シール材、(
!i)、(n緊締機構、+81 E水注入ノケット、(
9)外筒空間、叫被試験管、on外構固定板、ttaボ
ルト、+13.Q41017 ング、αS突起部、ae
フランジ、α71011ング、ill連結ロット、叫ジ
ヨイント、(支)ボルト。
代理人 弁理士 木 村 三 朗
同 同 佐々木 宗 治8I! 1 is a front sectional view of an embodiment of the present invention, FIG. 2 is a sectional view taken along arrow 1-1 in FIG. 1, and FIG.
It is an arrow sectional view. ψ Water pressure tester main body (outer cylinder), (2) Backup hardware,
+31 Yo-King Piston-141, ill rod-shaped sealing material, (
! i), (n tightening mechanism, +81 E water injection knob, (
9) Outer cylinder space, test tube, on external fixing plate, tta bolt, +13. Q41017 ng, αS protrusion, ae
Flange, α71011 ring, ill connection rod, shout joint, (support) bolt. Agent: Patent Attorney Sanro Kimura and Muneharu Sasaki
Claims (1)
バックアップ金物の内側位fJ(w、被試賑管の外周面
に沿って管軸方向に直列に巻層され、かつ夫々が個々に
相反する方向に両端部を引張る緊締機構を備えた瞑数本
のゴム弾性を有する俸伏シール材、及び該シール材を予
圧するための予圧ピストンを設けたことを特徴とする管
類水圧試験装置。The inner side of the backup metal fittings attached to the insertion end of the tube to be tested on the main body of the water mold tester (outer station) is fJ (w). , and is characterized by being provided with a number of rubber-elastic bow sealing members each having a tightening mechanism that pulls both ends in opposite directions, and a preloading piston for preloading the sealing member. Piping water pressure testing equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57088913A JPS58206943A (en) | 1982-05-27 | 1982-05-27 | Hydraulic pressure testing device of pipe or the like |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57088913A JPS58206943A (en) | 1982-05-27 | 1982-05-27 | Hydraulic pressure testing device of pipe or the like |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS58206943A true JPS58206943A (en) | 1983-12-02 |
Family
ID=13956170
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57088913A Pending JPS58206943A (en) | 1982-05-27 | 1982-05-27 | Hydraulic pressure testing device of pipe or the like |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58206943A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103234705A (en) * | 2013-04-10 | 2013-08-07 | 宜春英龙橡胶有限公司 | Rubber tube pressure seal tester |
CN103557325A (en) * | 2013-10-30 | 2014-02-05 | 东方电气(广州)重型机器有限公司 | Hydraulic test sealing structure of pressure container and mounting and use method of hydraulic test sealing structure |
CN104181046A (en) * | 2014-08-11 | 2014-12-03 | 常熟市无缝钢管有限公司 | Automatic detector for water pressure of steel pipe |
CN105388071A (en) * | 2015-12-10 | 2016-03-09 | 江门气派摩托车有限公司 | Motorcycle handle testing apparatus |
-
1982
- 1982-05-27 JP JP57088913A patent/JPS58206943A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103234705A (en) * | 2013-04-10 | 2013-08-07 | 宜春英龙橡胶有限公司 | Rubber tube pressure seal tester |
CN103557325A (en) * | 2013-10-30 | 2014-02-05 | 东方电气(广州)重型机器有限公司 | Hydraulic test sealing structure of pressure container and mounting and use method of hydraulic test sealing structure |
CN104181046A (en) * | 2014-08-11 | 2014-12-03 | 常熟市无缝钢管有限公司 | Automatic detector for water pressure of steel pipe |
CN105388071A (en) * | 2015-12-10 | 2016-03-09 | 江门气派摩托车有限公司 | Motorcycle handle testing apparatus |
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