JPS58176029A - Working of heat pipe container - Google Patents
Working of heat pipe containerInfo
- Publication number
- JPS58176029A JPS58176029A JP5920882A JP5920882A JPS58176029A JP S58176029 A JPS58176029 A JP S58176029A JP 5920882 A JP5920882 A JP 5920882A JP 5920882 A JP5920882 A JP 5920882A JP S58176029 A JPS58176029 A JP S58176029A
- Authority
- JP
- Japan
- Prior art keywords
- spherical
- die
- core
- heat pipe
- metallic pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D41/00—Application of procedures in order to alter the diameter of tube ends
- B21D41/04—Reducing; Closing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
Description
【発明の詳細な説明】
本発明はヒートパイプ容器の加工方法、特にヒートパイ
プ容器の端末部の加工方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for processing a heat pipe container, and particularly to a method for processing an end portion of a heat pipe container.
ヒートパイプは例えば冷凍機等の熱交換媒体の容器とし
て広く用いられている。すなわちこのヒートパイプ容器
内には例えばフレオン等の熱交換媒体が密封されており
、冷凍機等にあっては容器の両端部に温度差を形成する
ために用いられている。Heat pipes are widely used, for example, as containers for heat exchange media in refrigerators and the like. That is, a heat exchange medium such as Freon is sealed inside the heat pipe container, and is used in refrigerators and the like to create a temperature difference between both ends of the container.
従来のと一ドパイブ容器は一般Kg1図′に示すととく
底端部1、円筒部2および媒体封入後に閉塞される封じ
切り端部3から形成されている。底端部1の構造として
は図示・)ととくに金属円筒部2の末端に蓋材1′全ろ
う付または溶接により付着させて行うのが普通である。A conventional one-pipe container generally consists of a bottom end 1, a cylindrical part 2, and a sealed end 3 which is closed after the medium is filled in, as shown in FIG. The structure of the bottom end portion 1 is usually such that the cover member 1' is entirely attached to the end of the metal cylindrical portion 2 by brazing or welding (as shown in the figure).
しかしながら、製造工程の簡略化および漏れに対する信
頼性の向上の面から、この底端部を球面ダイを用いて絞
り加工した後に溶接等を行う方法が開発されている。However, in order to simplify the manufacturing process and improve reliability against leakage, a method has been developed in which the bottom end is drawn using a spherical die and then welded or the like is performed.
第2図はそのような絞り加工を例示するものである。す
なわち球面を有する回転ダイ6に対し、金属パイプ4を
矢印の方向に押しつけることにより、その先端部を摩擦
熱により加熱しつつ一定の押し込み量を与えて整形する
。第3図はこのようにして撫備されたヒートパイプ容器
の端部の形状を示している。先端に残される孔の径は押
し込み量、押し込み速度、あるいは金属パイプ4の肉厚
のばらつき等により変化する。この先端の孔をTIGあ
るいはプラズマアークで溶接するわけであるが、この溶
接には金属管の外径と肉厚に応じて最適の溶接条件すな
わち、電流、通電時間、溶接部の孔径を満たすように行
わねばならないが、従来の方法によりつくられる先端の
孔の径のばらつきにより均一のヒートパイプ容器底端部
をつくることが出来ない。すなわち、孔径が大き過ぎる
と、アークで溶融した孔周辺の金属部分により、その孔
を塞ぐことが出来ず、1之孔が小さすぎるとアーク放電
初期の段階において先端部の外側のみが融着して孔を部
分的に塞ぎ、その後のアークがこの閉塞部分4′により
孔の内部にとどかずに周辺部に流れて熱が分散してしま
い第3図に示すように先端部内側に窪み7が残る結果と
なる。FIG. 2 illustrates such a drawing process. That is, by pressing the metal pipe 4 in the direction of the arrow against the rotary die 6 having a spherical surface, the tip thereof is heated by frictional heat and shaped by applying a constant pushing amount. FIG. 3 shows the shape of the end of the heat pipe container that has been smoothed in this manner. The diameter of the hole left at the tip varies depending on the amount of pushing, the pushing speed, variations in the wall thickness of the metal pipe 4, etc. This hole at the tip is welded using TIG or plasma arc, and for this welding, the optimal welding conditions must be met depending on the outer diameter and wall thickness of the metal tube, such as current, current application time, and hole diameter of the welded part. However, it is not possible to produce a uniform bottom end of the heat pipe container due to variations in the diameter of the hole at the tip produced by the conventional method. In other words, if the hole diameter is too large, the metal around the hole melted by the arc will not be able to close it, and if the hole is too small, only the outside of the tip will be fused during the initial stage of arc discharge. The hole is partially blocked by the blocked portion 4', and the subsequent arc does not reach the inside of the hole but flows to the periphery and the heat is dispersed, resulting in a depression 7 inside the tip as shown in FIG. The result remains.
ヒートパイプ容器としてこのような窪み7を肩する底端
部があると、特に媒体すなわち作動液を沸騰法で封入す
る場合に窪み内にある作動液が他□
の部分のそれより過熱されるから、沸騰の核を形成し易
くなり、作動液封入時の突沸の原因となる。If the heat pipe container has a bottom end shouldering the recess 7, the working fluid in the recess will be overheated compared to the other parts, especially when a medium, that is, a working fluid, is sealed by the boiling method. , it becomes easy to form boiling nuclei, which causes bumping when the hydraulic fluid is sealed.
更にヒートパイプを形成した後であってもこのような窪
みは内圧に対する強度上の弱点ともなり放置しておくこ
とは出来ない1、均一の予定の孔径を得ることが出来れ
ばそれに対する溶接条件を決定出来、このような不都合
は解決出来る。Furthermore, even after the heat pipe is formed, such depressions cannot be left as they are weak points in terms of strength against internal pressure1.If a uniform planned hole diameter can be obtained, welding conditions should be adjusted accordingly. This decision can be made and these inconveniences can be resolved.
本発明の目的は回転する球面ダイを用いたヒートパイプ
容器底端部の絞り加工における残留孔径のばらつきを解
消し、均一6孔径を有するヒートパイプ底端部を加工す
る方’fLk提供することであり、これにより底端部に
欠陥のないヒートパイプを提供することである。The purpose of the present invention is to eliminate the variation in residual hole diameter in drawing the bottom end of a heat pipe container using a rotating spherical die, and to provide a method for processing the bottom end of a heat pipe having a uniform 6-hole diameter. The purpose of this is to provide a heat pipe with no defects at the bottom end.
本発明によれば、絞り加工によりヒートパイプ容器の底
端部に生じる孔全均−のものにす、、)ために球面また
は円錐面を有する回転ダイの球面または円錐面の中心に
所定の外径を有するビン状の中子を設けることにより上
記目的を達成する。According to the present invention, a predetermined outer diameter is set at the center of the spherical or conical surface of a rotary die having a spherical or conical surface in order to make the holes formed at the bottom end of the heat pipe container uniform by drawing. The above object is achieved by providing a bottle-shaped core having the following properties.
以下第4図および第5図について本発明を詳述する。The invention will now be described in detail with reference to FIGS. 4 and 5.
第4図に本発明による球面ダイ6を示す。球面部の中央
部には所定外径のピン状の中子8が設けである。絞り加
工は次の手順で行なわれる。回転チャック(図示せず)
に把持された球面ダイ6を回転させながら金属管4の端
部をダイの球面部に押し込むと、摩擦熱により金属管の
端部は軟化し、押し込みの進行につれて、球面状に変形
し、ついには中子8に当接する(第5図)。当接しても
なお金属管を押し進めると、金属管の球面部の肉厚が増
加するが、中子の部分はこれ以上変形が進行しない。金
属管4を所定量押し込んだ後、ダイ6から離れるように
引き戻すことにより、端末の絞り加工は完了する。かく
して、球面状に絞9加圧さ2′した金属管の端末には、
押込量や全域管肉厚のバラツキに関係なく常に一様な径
の穴が形成される、
ダイ6の加工面の形状は球面に眠らず、テーパ状や、あ
るいはこれらの組み合わせでも良い。また中子8の形状
は径が一定の円柱または先細りのテーバ状で良い。FIG. 4 shows a spherical die 6 according to the invention. A pin-shaped core 8 having a predetermined outer diameter is provided at the center of the spherical portion. The drawing process is performed in the following steps. Rotary chuck (not shown)
When the end of the metal tube 4 is pushed into the spherical part of the die while rotating the spherical die 6 held by the holder, the end of the metal tube softens due to frictional heat, deforms into a spherical shape as the pushing progresses, and finally comes into contact with the core 8 (Fig. 5). If the metal tube is pushed forward even after contact, the thickness of the spherical portion of the metal tube will increase, but the core portion will not deform any further. After the metal tube 4 is pushed in a predetermined amount, it is pulled back away from the die 6, thereby completing the drawing process of the end. Thus, at the end of the metal tube that has been squeezed into a spherical shape 9 and pressurized 2',
A hole with a uniform diameter is always formed regardless of the amount of pushing or the variation in the wall thickness of the entire tube.The shape of the machined surface of the die 6 is not limited to a spherical shape, but may be tapered or a combination thereof. The shape of the core 8 may be a cylinder with a constant diameter or a tapered shape.
本発明のダイにより絞り加2工された金属管の球面状端
末は、中心部の穴径が一様なため、TIGまたはプラズ
マアーク溶接により、常に良好な溶接部となる。このた
め、沸騰法により作動液を封入する際に突沸の原因にな
る窪みもなくなり、またヒートパイプ全高温で動作させ
た隙の内圧lこ7″Iする強度上の問題も無くなる。以
上の様に本発明r(よる中子付球面ダイによる絞り加工
は、ヒートバイブ容器底端部加工法として、非常に優れ
たものである。Since the spherical end of the metal tube drawn by the die of the present invention has a uniform hole diameter in the center, a good weld is always obtained by TIG or plasma arc welding. For this reason, there are no dents that can cause bumping when filling the working fluid using the boiling method, and there are no problems with strength due to the internal pressure in the gap when the heat pipe is operated at high temperatures. The drawing process using a spherical die with a core according to the present invention is an extremely excellent method for processing the bottom end of a heat vibrator container.
第1図は従来のヒートパイプ容器の縦断面図、第2図は
従来の改良形である縁り加工された金属管端部の縦断面
図、第3図は従来の回転絞り加工用の球面ダイと加工方
法(r[明する縦断面図、第4図および第5図は本発明
による中子付球面ダイとそれを用いた加]一方法の一実
施例を示す縦断面図である。Figure 1 is a vertical cross-sectional view of a conventional heat pipe container, Figure 2 is a vertical cross-sectional view of the edged metal tube end, which is an improved version of the conventional heat pipe, and Figure 3 is a conventional spherical surface for rotary drawing. FIGS. 4 and 5 are longitudinal sectional views showing an embodiment of a spherical die with a core according to the present invention and a processing method using the same.
Claims (1)
転するダイに挿入して絞り加工してヒートパイプ容器を
加工する方法において、上記回転するダイの上に金属管
が当たる加工面の中央にピン状の中子を設けて上記金属
管の絞υ後にその端末部に上記中子に対応する孔を残し
、しかる後に溶接により上記孔を閉塞することを特徴と
するヒーi・パイプ容器の加工方法。In a method of processing a heat pipe container by inserting the end portion of a metal tube into a rotating die having a spherical or conical processing surface and drawing it, the center of the processing surface where the metal tube hits the top of the rotating die. A heat pipe container characterized in that a pin-shaped core is provided in the metal pipe, a hole corresponding to the core is left at the end of the metal pipe after drawing, and the hole is then closed by welding. Processing method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5920882A JPS58176029A (en) | 1982-04-09 | 1982-04-09 | Working of heat pipe container |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5920882A JPS58176029A (en) | 1982-04-09 | 1982-04-09 | Working of heat pipe container |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS58176029A true JPS58176029A (en) | 1983-10-15 |
Family
ID=13106751
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5920882A Pending JPS58176029A (en) | 1982-04-09 | 1982-04-09 | Working of heat pipe container |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58176029A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03146233A (en) * | 1989-11-02 | 1991-06-21 | Keiichiro Yoshida | Cold working method for device for metallic pipe and pressure resistant vessel |
JP2010115672A (en) * | 2008-11-12 | 2010-05-27 | Daihen Corp | Chip holder, method for manufacturing the same, and consumable electrode gas shield arc welding torch |
CN109604999A (en) * | 2018-12-19 | 2019-04-12 | 海力达汽车系统(常熟)有限公司 | A kind of sleeve and application method for hydraulic buttery valve tooling |
-
1982
- 1982-04-09 JP JP5920882A patent/JPS58176029A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03146233A (en) * | 1989-11-02 | 1991-06-21 | Keiichiro Yoshida | Cold working method for device for metallic pipe and pressure resistant vessel |
JP2010115672A (en) * | 2008-11-12 | 2010-05-27 | Daihen Corp | Chip holder, method for manufacturing the same, and consumable electrode gas shield arc welding torch |
CN109604999A (en) * | 2018-12-19 | 2019-04-12 | 海力达汽车系统(常熟)有限公司 | A kind of sleeve and application method for hydraulic buttery valve tooling |
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