JPS58167093A - Formation of weld bead - Google Patents

Formation of weld bead

Info

Publication number
JPS58167093A
JPS58167093A JP4977082A JP4977082A JPS58167093A JP S58167093 A JPS58167093 A JP S58167093A JP 4977082 A JP4977082 A JP 4977082A JP 4977082 A JP4977082 A JP 4977082A JP S58167093 A JPS58167093 A JP S58167093A
Authority
JP
Japan
Prior art keywords
bead
welding
weld bead
rod
weld
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4977082A
Other languages
Japanese (ja)
Inventor
Fumio Hasegawa
長谷川 文雄
Nobukazu Abe
安部 遵一
Takao Takahashi
隆雄 高橋
Kazuhiko Hashimoto
和彦 橋本
Yasuo Shinohara
篠原 康男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
IHI Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IHI Corp filed Critical IHI Corp
Priority to JP4977082A priority Critical patent/JPS58167093A/en
Publication of JPS58167093A publication Critical patent/JPS58167093A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To improve mechanical properties with the fined metallic texture of a weld bead and to assure the build-up thickness of the weld bead easily by compressing the fluid weld bead formed successively according to propression of welding with a pressurizing roll thereby smoothing the bead. CONSTITUTION:A welding rod A and a pressurizing device 1 so as to be located behind the welding rod in the advance direction are first disposed in the welding position. While the rod A is melted by an arc or gas, the rod is moved leftward and the build-up welding of a butt part 3 is executed. The weld bead B formed successively during this time is compressed in the state of the molten bead C prior to solidifying with a pressurizing roll 5 which is operated so as to follow up the rod A. The metallic texture of the compressed bead C is fined in a compression stage and the surface of the bead is formed smooth. The bead is solified by a heat radiating effect. As a result, the metallic texture of the bead B is made fine and uniform, and the mechanical properties thereof are improved. Since the surface of the bead B is smoothed, the thickness of building- up is made constant, and the assurance of the constant thickness is made easy.

Description

【発明の詳細な説明】 本発明は溶接の進行にともなって順次形成される溶接ビ
ードの成形方法にMTるものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention is directed to a method for forming weld beads that are sequentially formed as welding progresses.

一般に、溶接の進行にともなって順次形成3れる溶接ビ
ードの凝固状態は、溶接時のアーク現象や加熱による溶
I11現象によって決定されるのであるが、これらのア
ーク現象や港融現象が溶接作業条件などの変化によ7て
変動Tることにより、前記l1II接ビードの凝固彫勤
蜘欄々変化Tる。
Generally, the solidification state of the weld bead that is formed sequentially as welding progresses is determined by the arc phenomenon during welding and the melting phenomenon caused by heating, but these arc phenomena and melting phenomena depend on the welding work conditions. The solidification engraving of the l1II contact bead changes from time to time due to changes such as 7 and 7.

ところで、前記溶接ビードの凝固形動が変化Tると、例
えば次のよりなwR一点か生ずるおそれがある。
By the way, if the solidification shape movement of the weld bead changes T, there is a possibility that, for example, the following wR point may occur.

まずmI&ニー%溶綾ビードの金属組織が不均一になり
易く・港tIl廊分の機械的性質が不安定になり易い。
First, the metal structure of the mI & knee% weld twill bead tends to become non-uniform, and the mechanical properties of the port tIl section tend to become unstable.

島コニ、溶接ビード関に高低差が生じ易く、溶接部分の
11面が凸凹になり易いために、肉盛り溶接にあっては
1肉盛り厚ざの保証が困難になり一!た1多層**にあ
っては、上層の溶接ビードの111JII条件にバラツ
キが生じて溶接箇所の品質低下【招いてしまう◎ 本発明は前述した事情【考慮してなされたもので一溶接
の進行にともなって順次形成される流動状の溶接ビード
【加圧四−ラで圧縮して前記溶接ビード【平滑化するこ
とにより、溶接ビードの金属組織を微細化して機械的性
質管間上させ、また、溶接ビードの肉盛り厚ざの保証【
容易にTる溶接ビードの成形方法の提供【目的とTるも
のである。
Because differences in height tend to occur at the weld bead, and the 11 surfaces of the welded part tend to become uneven, it is difficult to guarantee a single build-up thickness during build-up welding. In the case of a multi-layer **, variations in the 111JII conditions of the upper layer weld bead occur, resulting in a deterioration in the quality of the welded area. The present invention was made in consideration of the above-mentioned circumstances, and the progress of the welding is reduced. The fluid weld bead that is sequentially formed as a result of [smoothing] the weld bead by compressing it with a pressurizer makes the metal structure of the weld bead finer and improves its mechanical properties. , Guaranteed weld bead build-up thickness [
To provide a method for forming a weld bead that can be easily tightened.

以下、本発明【肉盛り溶接に適用した実施例について、
lll1図およびlll1図に基づいて説明Tる。
The following is an example of the present invention applied to build-up welding.
Explanation will be given based on Figures 11 and 11.

この実施例では溶接ビード【圧JITるために特II#
な加圧装置りが使用8れる。
In this example, weld bead [Special II# for pressure JIT]
A suitable pressurizing device is used.

この加圧装置1は、母材11,1の突き会わせi8の上
方【この突き会わせ島Sに沿って移lIIさせられるも
ので、支持枠番と、該支持枠番のF酩に回転自在に支持
された加圧ローラbと%前記支持枠番の両ll邪に回転
自在に設けられたガイドーーラ6,6と、前記支持枠番
の1酩に、支持枠4に対して上丁勤自在に取り付けられ
た押圧ロッド7.7とP′Nしている。そして前記支持
枠−と押圧ロッド7.?との間には、スプリング8.8
が取り付けられていて、該スプリング8.8の弾性によ
り前記支持枠4【押圧ロッド7、りに対して常時r方へ
押し付けるようになっている。!た、前記ガイド胃−ラ
6,6は、該ガイド田−ラ6.6【母材z、l上に載置
したときに、加圧四−ラSと母材S、sの上面との間隔
t−11112定して後述Tる溶融ビードCの厚さ【決
定Tるものである0次に、溶接ビードの成形方法につい
て説明Tれば、まず、溶接箇所に、溶接材料(溶接棒)
人と、該溶接材fI+Aの進行方向の後方となるように
加圧装置1【配置しておく。
This pressurizing device 1 is moved above the butting island S of the base materials 11 and 1, and is rotated according to the support frame number and the support frame number F. Pressure roller b is freely supported, guide rollers 6, 6 are rotatably provided on both of the support frame numbers, and one of the support frame numbers is attached to the top of the support frame 4. It is in P'N contact with a freely mounted pressing rod 7.7. and the support frame and the pressing rod 7. ? There is a spring 8.8 between
is attached, and the elasticity of the spring 8.8 always presses the support frame 4 (pressing rod 7) in the r direction. ! In addition, when the guide plates 6.6 and 6 are placed on the base materials z, l, the guide plates 6.6 and 6, when placed on the base metals z and l, the pressurizing plate S and the upper surface of the base metals S and s. The thickness of the molten bead C determined by the interval t-11112, which will be described later.
The pressurizing device 1 is placed behind the person and the welding material fI+A in the direction of movement.

次いで、前記溶III材料At−アークあるいはガスな
ど適宜手段で溶融しつつ、易Jv:Jの矢印で水下方向
に移動だせて、突き会わせ把3の肉盛り溶接1v4施T
る。この際に順次形WLだれる溶接ビードB111/図
およびm1図に鎖線で示Tごとく、凝固前の溶融ビード
Cの状lI&:おいて、博接材料人に追随させた加圧ロ
ーラbによって圧縮するOこのようにして圧縮ざnた溶
融ビードCは、その圧縮の過程で金属組織が微細化だれ
るとともに!!面が平滑となるよう&:rlL形されて
、放熱作用によって凝固状態となる◎ この結果、溶接ビードBは金属組織の微細化にともなっ
て金属組織が均一となり、よって機械的性質の向上がな
される。!た、1111!IビードBの表面が平滑であ
るために、肉盛り厚ざが一定となってその保証が容易と
なる〇 一方、IIJ図およびIB参図はこの尭明P多層溶接に
適用した実施例【示Tものである。
Next, while melting the molten III material At- by an appropriate means such as arc or gas, move it downward with the arrow Jv: J, and perform build-up welding 1v4 of the butt joint 3.
Ru. At this time, the shape of the molten bead C before solidification is compressed by the pressure roller b followed by the material worker, as shown by the chain line T in the figures B111/ and M1. In this way, the compressed molten bead C undergoes finer metal structure and sag during the compression process! ! The surface is shaped into a &:rlL shape to make it smooth, and it becomes solidified due to heat radiation. As a result, the metal structure of weld bead B becomes uniform as the metal structure becomes finer, and its mechanical properties are improved. Ru. ! T-1111! Since the surface of the I bead B is smooth, the build-up thickness becomes constant and it is easy to guarantee it. On the other hand, the IIJ and IB figures are examples applied to this Yamei P multilayer welding. It's a great show.

この実施例では母材2の開先・形状に会わせた加圧ロー
ラbか使用ざn1該加圧ローラ6ご突き会わせ酩S内へ
挿入できるようにしたものである。
In this embodiment, the pressure roller B matched with the bevel and shape of the base material 2 can be inserted into the pressure roller S when the pressure roller 6 is butted against the surface of the pressure roller B in use.

そしてこの実施例も前記実施例と同様にして溶融材料A
rt溶融しつつ突き会わせ@aに7層の溶接ビードBt
一連続して形成マるとともに、突き会わせ邪S内に挿入
された加圧四−ラ6&:よって、凝固前の溶融ビードC
を圧縮する。
In this example as well, the molten material A was
7 layers of weld beads Bt while melting @a
As the molten bead C is continuously formed, the molten bead C before solidification is inserted into the pressurized four-ra 6&:
compress.

このようにして圧縮された溶融ビードCは、その圧縮の
過程で金属組織が微細化されるとともに表面が平滑とな
るよう&:成形されて、放熱作用によって凝固状態とな
る0 次いで、このようにして成形された下層の溶接ビードB
上に、次層の溶接ビードBIm述した方法と同様に成形
しつつ形成する。
The molten bead C compressed in this way is shaped so that the metal structure becomes fine and the surface becomes smooth during the compression process, and becomes solidified by the heat dissipation action. Lower layer weld bead B formed by
On top, the next layer of weld bead BIm is formed by molding in the same manner as described above.

このような多層溶接の過程で、各層のW1接ビードBは
、加圧ローラ1の外周形状に会ったIf&形がなされて
嘱目的とTる金属組織管溶接邪に与えることかできる。
In the process of such multi-layer welding, the W1 contact bead B of each layer is formed into a shape that matches the outer circumferential shape of the pressure roller 1, and can be applied to the metallographic tube welding process for the purpose.

また、会員組織が微細化されるのにともない該組織が均
一化されて、溶w!酩分の機械的性質の向上がな’2r
nるOかつ1上面が平滑となされているから、上層の溶
接ビードB【形ff1Tる場合に、溶接条件の設定が容
易となり電溶III酩分の品質向上や溶接作業の能率向
上1計ることができる。
Also, as the member organization becomes smaller, the organization becomes more uniform and melts! Improving the mechanical properties of alcoholic beverages '2r
Since the top surface is smooth, it is easy to set the welding conditions when using the upper layer weld bead B [FF1T], which improves the quality of the welding process and improves the efficiency of welding work. I can do it.

なお、前述した説明では、肉盛**や多層**に本発明
を適用した例について示したが−これら&:l[l定さ
れることなく、他の種々の溶接に適用可能である。
In addition, in the above description, an example was shown in which the present invention is applied to overlay** and multilayer**, but the present invention is not limited to these and can be applied to various other welding processes.

以上説明したように本発明によれば、溶接にともなって
順次形成だれる流動状の溶接ビードを加圧ローラで圧縮
して平滑化するようにしたから一溶接ビードの組織【微
細化して、溶!1a分の機械的性質【向上できる。!た
、肉盛り溶接にあっては肉盛り厚だの保証な容易にし、
多層**にあっては各層の溶接条件設定管容易にして、
?IIII!島分の品質向上や[%作業の能率向上【計
ることができる。
As explained above, according to the present invention, the fluid weld bead that is sequentially formed during welding is compressed and smoothed by the pressure roller, so that the structure of the weld bead [refined and melted] is smoothed. ! Mechanical properties of 1a can be improved. ! In addition, when overlaying welding, it is easy to guarantee the overlay thickness,
For multi-layered pipes, it is easy to set the welding conditions for each layer.
? III! It can be measured to improve the quality of the island and [% improvement in work efficiency].

【図面の簡単な説明】[Brief explanation of the drawing]

図面中、1IIWJおよび第1図は、本発明を肉盛り溶
接に適用した実施例の説明図で、IIIWJは−島を断
面した正面図、軌−図は亀1図の1−1騙に沿う矢視断
tb図、11.7図および第参図は、本発明【多層WI
接に適用した実施例【示すものでJI!3図は一品【断
面した正lTI図、第参図は纂3図のy−ywi&:沿
う矢視断面図である。 1・・・・・・加圧装置、ト・・・・・母材、ト・・・
・・突き会わせ島、4・・・・・・支持枠、b・・・・
・・加圧p−ラ、6・・・・・・ガイド四−ラ、フ・・
・・・・押圧ロッド、8・・・・・・スプリング、ト・
・・・・開先、A・・・・・・溶接材料、B・・・・・
・WI接ビード、C・旧・・溶融ビード。 出願人 石川島播磨重工業株式会社 第璽図 ] ヨ、 第2図 第3図 コ
In the drawings, 1IIWJ and Figure 1 are explanatory diagrams of an embodiment in which the present invention is applied to build-up welding, and IIIWJ is a front view of the island in cross section, and the track view is along the 1-1 line in Figure 1. The arrow sectional tb diagram, Figure 11.7, and the reference figures show the present invention [Multilayer WI
Example applied to contact [JI! Figure 3 is a cross-sectional normal TI diagram of the product, and Figure 3 is a sectional view taken along the y-ywi &: arrow of Figure 3. 1...pressure device, g...base material, g...
・・Tsutsuaisasejima, 4・・・Support frame, b・・・・
・・Pressure p-ra, 6...Guide 4-ra, fu...
...Press rod, 8...Spring,
...Bevel, A...Welding material, B...
・WI contact bead, C. Old... molten bead. Applicant: Ishikawajima-Harima Heavy Industries Co., Ltd. Seal Figure 2 Figure 3 Figure 3

Claims (1)

【特許請求の範囲】 溶接の進行にともなって順次形成される流動状の溶接ビ
ード【凝固過程時に加圧ν−ラで圧縮し、前記溶接ビー
ド【平滑化Tること【特徴とTる溶接ビードの成形方法
[Claims] A fluid weld bead that is formed sequentially as welding progresses. [The weld bead is compressed by a pressurizer during the solidification process, and the weld bead is smoothed. [Characteristics] Molding method/
JP4977082A 1982-03-27 1982-03-27 Formation of weld bead Pending JPS58167093A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4977082A JPS58167093A (en) 1982-03-27 1982-03-27 Formation of weld bead

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4977082A JPS58167093A (en) 1982-03-27 1982-03-27 Formation of weld bead

Publications (1)

Publication Number Publication Date
JPS58167093A true JPS58167093A (en) 1983-10-03

Family

ID=12840399

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4977082A Pending JPS58167093A (en) 1982-03-27 1982-03-27 Formation of weld bead

Country Status (1)

Country Link
JP (1) JPS58167093A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101920455A (en) * 2010-08-31 2010-12-22 三峡大学 Overlay welding and shape rolling device and re-manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101920455A (en) * 2010-08-31 2010-12-22 三峡大学 Overlay welding and shape rolling device and re-manufacturing method

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