JPS58163863A - Method of manufacturing large diameter rubber packing embedded therein with iron core - Google Patents
Method of manufacturing large diameter rubber packing embedded therein with iron coreInfo
- Publication number
- JPS58163863A JPS58163863A JP4461782A JP4461782A JPS58163863A JP S58163863 A JPS58163863 A JP S58163863A JP 4461782 A JP4461782 A JP 4461782A JP 4461782 A JP4461782 A JP 4461782A JP S58163863 A JPS58163863 A JP S58163863A
- Authority
- JP
- Japan
- Prior art keywords
- iron core
- rubber
- premold
- layers
- vulcanized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- 238000012856 packing Methods 0.000 title abstract description 3
- 238000000034 method Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000004636 vulcanized rubber Substances 0.000 claims description 2
- 239000002904 solvent Substances 0.000 abstract description 2
- 239000011230 binding agent Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 238000004073 vulcanization Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229920001875 Ebonite Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/10—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
- F16J15/12—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing with metal reinforcement or covering
- F16J15/121—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing with metal reinforcement or covering with metal reinforcement
Abstract
Description
【発明の詳細な説明】
（発明の技術分野）
本発明は大径サイズの鉄心入ｐＯりングのようなゴムバ
ッキングを製造する方法に関する。TECHNICAL FIELD OF THE INVENTION The present invention relates to a method of manufacturing rubber backings, such as large-diameter size iron-core PO rings.
（発明の技術的背景）
従来から１５００〜２２００ｍφという大口径のリング
状鉄心を内部に瀧込んだゴムバッキングを製造するには
、予めはばりング状に押出成形した未加硫ゴム本体で鉄
心を被包し、これを金１１に装填し加熱加圧して加硫成
形する方法が行なわれてい良。(Technical Background of the Invention) Conventionally, in order to manufacture a rubber backing in which a ring-shaped iron core with a large diameter of 1,500 to 2,200 mφ is encased, the iron core is made of an unvulcanized rubber body that has been extruded into a ring shape in advance. A good method is to encapsulate it, load it onto gold 11, heat and pressurize it, and vulcanize it.
１え鉄心に未加硫ゴム本体を被覆する際に予め鉄心の外
周ｖｔ１６分割した位置にアル１＝ウム製のコマを配置
しておき、鉄心の偏心１防ぐ方法も行なわれて％Ａえ。1. When covering the iron core with the unvulcanized rubber body, a method of preventing the eccentricity of the iron core is carried out by placing aluminum pieces in advance at positions divided by 16 parts of the outer circumference of the iron core.
（背景技術の問題点）
しかしながらこれらの方法では、以下に記載する理由に
より鉄心をゴム本体内部の中央部に保持することが難し
く偏心のない鉄心人りゴムバッキングを製造することが
できなかった。(Problems with the Background Art) However, with these methods, it is difficult to hold the iron core in the center of the rubber body for the reasons described below, and it has not been possible to manufacture a rubber backing with an iron core without eccentricity.
すなわち、
ａ）大径賃イ、ズの鉄心は棒状鋼の曲は加工によって製
造されるため、各部の直径を等しくはは真円に近く加工
することが離しく、かつ加硫成形時の圧力によシ鉄心自
体がさらに変形しやすい１、Ｑ） 鉄心の周ＹＡＫ被覆
される奉加値ゴム貴重円周全体に亘って完全に一定にで
きないため、加硫１椙でゴムが回層化した際にゴム各部
の内圧が不均一になり圧力の低い側に鉄心が移動しやす
い。In other words, a) Since the large-diameter steel core is manufactured by processing the curved steel bar, it is difficult to process the diameters of each part to be equal and close to a perfect circle, and the pressure during vulcanization molding is difficult. The iron core itself is more susceptible to deformation 1.Q) The additional value rubber coated with YAK around the core cannot be made completely constant over the entire circumference, so the rubber becomes layered after one vulcanization cycle. In this case, the internal pressure of each rubber part becomes uneven, and the iron core tends to move to the side where the pressure is lower.
（３）大型の加圧装置では金蓋全体に均一な圧力ｔかけ
ることが難しい。(3) With a large pressure device, it is difficult to apply uniform pressure to the entire metal lid.
等の理由により鉄心の偏心が生じやすいという問題があ
った。There was a problem that eccentricity of the iron core was likely to occur due to the following reasons.
（発明の目的）
本発明はこのような問題を解決し偏心の少ない大径の鉄
心人りゴムバラ中ング會製造する方法を提供することを
目的とする。(Object of the Invention) An object of the present invention is to solve such problems and to provide a method for manufacturing a large-diameter iron-core rubber ring assembly with less eccentricity.
（発明の概１！り
本発明は、大型リング状の鉄心の周囲の所定の位置に半
加硫状態のゴム層を設けた後その外側に未加硫ゴムから
なるバッキング本体を被覆し、次いで全体を金型のキャ
ビティ内に装填し加圧下に加熱して一体に加硫成形する
ととｔ−ｓ黴とする大径鉄心入シゴムパッキングの製造
方法Ｋｌｌする。(Overview of the invention 1!) The present invention provides a semi-vulcanized rubber layer at a predetermined position around a large ring-shaped iron core, and then covers the outside with a backing body made of unvulcanized rubber. The whole is loaded into the cavity of a mold, heated under pressure, and integrally vulcanized and molded to form a T-S mold.
（発明の実施例）
以下図面に示す実施例に基づいて本宛Ｉｊ１を説明する
。(Embodiments of the Invention) The book address Ij1 will be described below based on the embodiments shown in the drawings.
本発明においては、まず常法により加工して得られ九断
面が１３■φのほぼ円形で１５００■φのリング状の鉄
心１上の、その円周１１：８〜１６分割した位置に、通
常の加硫の７０ｓ＠ｆの加硫状態の本体と同一のゴムの
プレモールド層２’ｋｅＦｊる。このときプレモールド
層２の厚さ紘モールド成形すべきゴム部の厚さよｐ若干
少なめとしておく。In the present invention, first, on a ring-shaped iron core 1 obtained by processing by a conventional method and having a cross section of approximately circular with a diameter of 13 mm and a diameter of 1500 mm, the circumference is divided into 11:8 to 16. The pre-molded layer 2'keFj is made of the same rubber as the body in the vulcanized state for 70 s@f. At this time, the thickness of the pre-mold layer 2 is set to be slightly smaller than the thickness of the rubber part to be molded.
次にプレモールド層２表面を粗面化し溶剤で洗浄した俵
、露出した鉄１の表面とこのプレモールド層２表面Ｋｉ
１着剤を塗布する。Next, the surface of the pre-mold layer 2 is roughened and washed with a solvent, and the exposed surface of the iron 1 and the surface of this pre-mold layer 2 Ki
Apply 1 coat of adhesive.
次いでこれらの上に予め所定形状に押出成形した未加硫
ゴムからなるゴム本体３を被覆し、全体を室温に保持さ
れた金ＩＩ ＣＥ示せず、）のキャビティ内に装填する
。Next, a rubber body 3 made of unvulcanized rubber extruded into a predetermined shape is covered on top of these, and the whole is loaded into a cavity of gold II CE (not shown) kept at room temperature.
ここでプレモールド層２の外側やこの層とゴム本体３が
接合する部分には、ゴム本体ａｔ−被せる前に未加硫ゴ
ムからなるテープ４を巻いておき、全体を金１１に６１
項した後、金型に圧力をかけ、キ （ヤビティ内の
ゴムの過不足を判断するとともＫ、これを未加硫ゴムの
巻回層で調整することが望ましい。しかる後金型全体に
圧力をかけながら加硫温度筐で加熱しゴム本体６、プレ
モールド層２および未加硫ゴムテープ巻回層を一体に加
硫成形する。Here, a tape 4 made of unvulcanized rubber is wrapped around the outside of the pre-molded layer 2 and the part where this layer and the rubber body 3 are joined before covering the rubber body at-
After this, pressure is applied to the mold to determine whether there is too much or insufficient rubber in the cavity, and it is desirable to adjust this with a wound layer of unvulcanized rubber. The rubber body 6, the pre-mold layer 2, and the unvulcanized rubber tape wound layer are integrally vulcanized and molded by heating in a vulcanization temperature box while applying the heat.
（発明の効果）
以上のように構成された本発明の方法によれば、予め鉄
心の周囲の複数箇所に比較的硬度の轟いゴムプレモール
ド層が設けられるので、加ｉｉｏ＊の鉄心の偏りを最小
限に抑えることができ、偏心のない鉄心入シゴムパッキ
ングを歩留９よ〈製造することができる。 。(Effects of the Invention) According to the method of the present invention configured as described above, relatively hard rubber pre-molded layers are provided in advance at multiple locations around the iron core, so that the unevenness of the iron core in addition to the iron core can be prevented. It is possible to manufacture iron cored rubber packings with a yield of 9. .
図面は本発明の方法め一実施例を示す断面図で撚る。 １・・・・・・・・−・・・・・鉄心 The drawings are shown in cross-section, illustrating one embodiment of the method of the present invention. 1・・・・・・・・−・・・・・・ Iron core
Claims (1)
のゴムからなるプレモールド層ｔ−固着し、次いでこの
外側にはぼ所定の形状に成形した未加硫ゴムの本体を被
覆した後、全体を金型に装填し加圧”ＦＫ加加熱熱て一
体に加硫することｔ−特徴とする大径鉄心入９ゴムバッ
キングの製造方法。1. A pre-molded layer made of semi-vulcanized rubber is fixed to multiple parts around the large-diameter ring-shaped iron core, and then a main body of unvulcanized rubber molded into a predetermined shape is attached to the outside of this pre-molded layer T-. 9. A method for manufacturing a rubber backing with a large diameter iron core, characterized in that after being coated, the whole is loaded into a mold and vulcanized in one piece under pressure and FK heating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4461782A JPH0249206B2 (en) | 1982-03-23 | 1982-03-23 | DAIKEITETSUSHINIRIGOMUPATSUKINGUNOSEIZOHOHO |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4461782A JPH0249206B2 (en) | 1982-03-23 | 1982-03-23 | DAIKEITETSUSHINIRIGOMUPATSUKINGUNOSEIZOHOHO |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58163863A true JPS58163863A (en) | 1983-09-28 |
| JPH0249206B2 JPH0249206B2 (en) | 1990-10-29 |
Family
ID=12696392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4461782A Expired - Lifetime JPH0249206B2 (en) | 1982-03-23 | 1982-03-23 | DAIKEITETSUSHINIRIGOMUPATSUKINGUNOSEIZOHOHO |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0249206B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008151512A (en) * | 2006-12-14 | 2008-07-03 | Yokogawa Electric Corp | Combustion-type calorimeter |
-
1982
- 1982-03-23 JP JP4461782A patent/JPH0249206B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008151512A (en) * | 2006-12-14 | 2008-07-03 | Yokogawa Electric Corp | Combustion-type calorimeter |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0249206B2 (en) | 1990-10-29 |
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