JPS58161729A - Construction of air permeable solid wall for continuous heat treatment furnace - Google Patents
Construction of air permeable solid wall for continuous heat treatment furnaceInfo
- Publication number
- JPS58161729A JPS58161729A JP4288682A JP4288682A JPS58161729A JP S58161729 A JPS58161729 A JP S58161729A JP 4288682 A JP4288682 A JP 4288682A JP 4288682 A JP4288682 A JP 4288682A JP S58161729 A JPS58161729 A JP S58161729A
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- heat
- walls
- air permeable
- heat treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
Abstract
Description
【発明の詳細な説明】
本発萌は、直火無酸化加熱タイプの竪型連続熱処理炉(
以後NOFと呼び予熱炉を含む)Kおける通気性固体壁
の構造に関するものでるる。DETAILED DESCRIPTION OF THE INVENTION The present invention is based on a direct fire non-oxidation heating type vertical continuous heat treatment furnace (
This article concerns the structure of a permeable solid wall in a NOF (hereinafter referred to as NOF, including a preheating furnace).
一般に、ス) I/ング材の連続熱処理炉において、ス
トリップ材は500〜700℃迄は弱酸化性雰囲気のN
OFによシ加熱される。その炉温は1200〜1300
℃とされているが、従来のNOFでは炉壁面の温度は炉
温よシも100〜150℃低いと考えられ、そのために
伝熱効率には改善する余地が残されている。In general, in continuous heat treatment furnaces for I/N materials, strip materials are treated in a mildly oxidizing atmosphere of N at temperatures of 500 to 700°C.
It is heated by OF. The furnace temperature is 1200-1300
However, in conventional NOF, the temperature of the furnace wall surface is thought to be 100 to 150 degrees Celsius lower than the furnace temperature, so there is still room for improvement in heat transfer efficiency.
第1図に従来のNOFのレイアウトを示し、ストリップ
1は一方の炉装入口から炉内に導入され。FIG. 1 shows the layout of a conventional NOF, in which a strip 1 is introduced into the furnace from one furnace charging port.
ハースロール11ニよって複数バスを形成しながら加熱
装置12によシ加熱される。このような従来のNOFで
は伝達効率が悪いことから、本発明者等は第1図の炉壁
の代シに第2図に示す通気性固体4をストリップ材IK
対面して設置し、その通気性固体4を通して燃焼ガスを
流すことによシ、通気性固体壁面と燃焼ガスの温度がほ
ぼ等しくなシ、そのためふく射能の大きな通気性固体面
からの固体ふく射が大きくなシ、従来のNOFよりも伝
熱効率を上昇させることができる。It is heated by the heating device 12 while forming a plurality of baths by the hearth roll 11 . Since such a conventional NOF has poor transmission efficiency, the present inventors replaced the furnace wall of FIG. 1 with the permeable solid material 4 shown in FIG.
By installing them facing each other and letting the combustion gas flow through the air-permeable solid wall 4, the temperature of the air-permeable solid wall surface and the combustion gas are almost equal, so that solid radiation from the air-permeable solid surface with high radiation activity is reduced. Due to its large size, heat transfer efficiency can be increased compared to conventional NOF.
一方、ストリップ材の竪型連続熱処理炉においては、ス
トリング材が破断することが6C1その際破断したスト
リング材が通気性固体を破損させる恐れがある。しかし
ながら通気性固体はその性質上板破断等の外力に対する
強度を有しておらず、炉内に通気性固体を設置する構造
が問題となる。On the other hand, in a vertical continuous heat treatment furnace for strip material, there is a risk that the string material may break.6C1 At that time, the broken string material may damage the breathable solid. However, due to its nature, the breathable solid does not have the strength to withstand external forces such as plate breakage, and the structure of installing the breathable solid in the furnace poses a problem.
本発明は以上の点に鑑み直火無酸化炉において、■伝熱
効率を上昇させ省エネルギーを計ること、■NOF伝熱
面構成の変化によ一シ設備長さを短かくして設備費の低
減を計ること、を目的とし、通気性固体をNOF内に、
ガス通過面積の65%以上配置した通気性固体壁の支持
を効果的にかつストリツプの破断等の外力に対し高い強
度を有する通気性固体壁構造を得ようとするものでるる
。そして本発明の特徴は分割タイプの通気性固体、支持
パイプ、プロテクター及び通気性固体支持枠等から構成
されること[6る。In view of the above points, the present invention aims to reduce the equipment cost by shortening the length of the equipment by changing the NOF heat transfer surface configuration in direct-fired non-oxidation furnaces. For the purpose of this, a breathable solid is placed inside the NOF
The purpose of this invention is to effectively support the gas permeable solid wall, which is arranged to cover 65% or more of the gas passage area, and to obtain a gas permeable solid wall structure that has high strength against external forces such as strip breakage. A feature of the present invention is that it is composed of a split type breathable solid, a support pipe, a protector, a breathable solid support frame, etc.
なお、ここでいう通気性固体とは通気性と適度の圧損を
有する多孔質材のことで、金属系では発泡金属、焼結金
属等が647、耐火物系ではセラミック多孔体、ポーラ
スSjC、アルミナポール結合体等のものがある。Note that the breathable solid here refers to a porous material that has air permeability and a suitable pressure drop.Metallic materials include foamed metals, sintered metals, etc. 647, and refractory materials include ceramic porous bodies, porous SjC, and alumina. There are things such as pole combinations.
一般にこの種の通気性固体は多孔質であるため充填層伝
熱に略近似しており、通気性固体の相当直径が01〜l
I11程度であればl O2〜103kcad/m”
h ℃といった大きな対流熱伝達係数が得られるため
、通気性固体の表面温度は略瞬間的にガス温度近くまで
加熱(もしくは冷却)されると(・う特徴を有したもの
でるる。In general, this type of air-permeable solid is porous, so it approximately approximates packed bed heat transfer, and the equivalent diameter of the air-permeable solid is 01 to l.
If it is about I11, l O2 ~ 103kcad/m”
Since a large convective heat transfer coefficient of h °C is obtained, the surface temperature of a breathable solid becomes almost instantaneously heated (or cooled) to near the gas temperature.
以下図によって本発明の一実施例を説明する。An embodiment of the present invention will be described below with reference to the drawings.
通気性固体を支持しかつ板破断等の外力を、炉体の強度
メンバーでろる炉殻金物に伝播させる為に高さ方向に所
定間隔ごとに、メインの支持部材例えば支持パイプ2(
以下支持メイン2という)を水平に設置する。このパイ
12は外面にライニングされた耐火材の自重に対する曲
げ剛性と、ストリップ材1の破断による外力に対抗する
ための充分な強度を高温の雰囲気条件下で有するもので
、炉殻金物で支持され、外面は耐火材9でライニングさ
れる。又、この支持パ1グ2は、小径で充分な衝撃強度
が必要なことがら、金属パ1グを使用することが良好な
効果をもたらす。又必要に応じ、パイプ内面に空気を流
すことにより冷却することもできる。尚、燃焼用の空気
をこの冷却用の空気に使用することが可能である。又、
支持パイプ2は、例えば第3図(−)に示す如く単一バ
イブ構造であっても、あるいは第4図に)の如く連結し
た一対パイグ構造としてもよい。In order to support the permeable solid and to propagate external forces such as plate breakage to the furnace shell metal parts, which are heated by the strength members of the furnace body, main support members such as support pipes 2 (
(hereinafter referred to as main support 2) is installed horizontally. This pie 12 has bending rigidity against its own weight due to the refractory material lined on its outer surface and sufficient strength under high temperature atmospheric conditions to withstand the external force caused by the breakage of the strip material 1, and is supported by the furnace shell hardware. , the outer surface is lined with refractory material 9. Furthermore, since the support pawl 2 needs to have a small diameter and sufficient impact strength, it is advantageous to use a metal pawl. Also, if necessary, cooling can be achieved by flowing air into the inner surface of the pipe. Note that combustion air can be used as this cooling air. or,
The support pipe 2 may have a single-vib structure as shown in FIG. 3 (-), or a pair of connected pipes as shown in FIG. 4), for example.
破断したストリップ材1が、通気性固体4を損鳥させな
いように、どの様な板幅のストリップ材】の破断に対し
ても対処できるように、通気性固体4の保護のためのプ
ロテクター3−1.3−2を、前記バイブ2の長さ方向
に所定の間隔で配置する。In order to prevent the broken strip material 1 from damaging the breathable solid material 4, a protector 3- for protecting the breathable solid material 4 is provided so that it can cope with the breakage of the strip material of any width. 1.3-2 are arranged at predetermined intervals in the length direction of the vibrator 2.
第3図に示すように通過する燃焼ガスの温度が低(・領
域(1000℃未満)では、保護するためのプロテクタ
ーとしては外面に耐火材を有した耐熱鋼3−1が、第4
図に示すように燃焼ガスの温度が高い領域(1000℃
以上)では、耐火煉瓦3−2を採用した構造が考えられ
る。プロテクターには通気性固体4の支持のために溝を
っけ、支持枠を兼用させることができる。As shown in Figure 3, when the temperature of the passing combustion gas is low (lower than 1000℃), heat-resistant steel 3-1 with a refractory material on the outer surface is used as a protector.
As shown in the figure, the area where the combustion gas temperature is high (1000℃
In the case described above), a structure using refractory bricks 3-2 can be considered. The protector can be provided with a groove to support the breathable solid 4 and can also serve as a support frame.
通気性固体4を支持パイプで支持するための枠6を中間
に設ける。この枠6は通過する燃焼カスの温度が低い領
域(1000℃未$4)では金槙6−1とし、燃焼ガス
の温度が高い領域(1000℃以上)では耐火煉瓦6−
2の採用が考えられる。各々の枠は通気性固体4が破損
した時、簡単に取替ができるよう、溝は片側が傾斜を持
った形状とする。A frame 6 for supporting the breathable solid 4 with a support pipe is provided in the middle. This frame 6 is made of metal 6-1 in the area where the temperature of the combustion gas passing through is low (below 1000℃), and is made of firebrick 6-1 in the area where the temperature of the combustion gas is high (1000℃ or more).
2 can be considered. Each frame has a groove with one side inclined so that it can be easily replaced when the air permeable solid 4 is damaged.
板破断時の衝撃荷重が、支持メイン2を介し通気性固体
4に働かないよう又枠6と通気性固体4との熱変形差妊
よる通気性固体の破損防止のため、通気性固体4と枠6
との間には緩衝材5を入れる。In order to prevent the impact load at the time of plate breakage from acting on the breathable solid 4 through the support main 2, and to prevent damage to the breathable solid due to thermal deformation difference between the frame 6 and the breathable solid 4, the breathable solid 4 and Frame 6
A cushioning material 5 is inserted between.
又、通気性固体4と通気性固体4との接続部には相互の
熱変形時の影響を防ぐための枠6−3.6−4を入れる
。なお、7は炉殻、8は耐火断熱拐を小している。Furthermore, a frame 6-3, 6-4 is inserted at the connection portion between the air-permeable solids 4 to prevent mutual influence during thermal deformation. In addition, 7 is a furnace shell, and 8 is a small fireproof insulation layer.
以上のように本発明は連続熱処理炉においてストリップ
材とストリップ材との間、ろるいは炉壁との間に高さ方
向へ所定間隔をおいて耐熱支持材を配設し、この配設間
に通気性固体とプロテクターを配設し、通気性固体壁を
板破断のような外力から保護する構造を保有させると共
に所定の太きさの通気性固体を安定取付は配設するもの
でろる〇したがって、本発明は連続熱処理炉に対し通気
性固体を適用する上できわめて有用で1、その工業的価
値は非常に高い。As described above, the present invention provides a continuous heat treatment furnace in which heat-resistant supporting materials are arranged at predetermined intervals in the height direction between the strip materials, the furnace wall, and the furnace wall. A breathable solid and a protector are placed on the wall to maintain a structure that protects the breathable solid wall from external forces such as plate breakage, and a breathable solid of a predetermined thickness is stably installed. Therefore, the present invention is extremely useful in applying air-permeable solids to continuous heat treatment furnaces1, and its industrial value is extremely high.
第1図は従来の直火無酸化炉のレイアウトを示す断面図
、第2図は通気性固体壁を組込んだ場合の直火無酸化炉
のレイアウトを示す断面図でろる。
第3図は通過する燃焼ガスの温度が低い場合(1000
℃末#)Kおける炉構造例を示すもので、(イ)は正面
図、(ロ)は(イ)のB−B断面図、(ハ)は←)のa
部詳細図、に)は0)のA−A断面図である。第4図は
燃焼ガスの温度が高い場合(1000℃以上)における
炉構造例を示すもので、(イ)は正面図、←)は(イ〉
のC−C断面図、(ハ)はけ)のD−D断面図、に)は
(o)のb部詳細図である。
■・・・ストリップ材、 2・・・支持パイプ、
3−1゜3−2・・プロテクター、 4・・・通気性固
体、 5・・・緩衝材、 6・・・支持枠
特許出願人 代理人 弁理士 矢 葺 知 之(ほか1
名〕第1!lO
第2図
第3図
(ロ) (イ
)(ハ) C二)−
1
第4図FIG. 1 is a sectional view showing the layout of a conventional direct-fired non-oxidizing furnace, and FIG. 2 is a sectional view showing the layout of a direct-fired non-oxidizing furnace incorporating a permeable solid wall. Figure 3 shows the case where the temperature of the combustion gas passing through is low (1000
It shows an example of the furnace structure at ℃ end #)K, where (a) is a front view, (b) is a BB sectional view of (a), and (c) is a of ←).
2) is a sectional view taken along line A-A of 0). Figure 4 shows an example of the furnace structure when the combustion gas temperature is high (1000°C or higher), where (a) is a front view, and (←) is (a).
(c) is a cross-sectional view taken along line CC, (c) is a cross-sectional view taken along line DD of (b), and (b) is a detailed view of part b of (o). ■...Strip material, 2...Support pipe,
3-1゜3-2...Protector, 4...Breathable solid, 5...Cushioning material, 6...Support frame Patent applicant agent Patent attorney Tomoyuki Yafuki (and others 1)
name] 1st! lO Figure 2 Figure 3 (B) (A) (C) C2) -
1 Figure 4
Claims (1)
する連続熱処理炉内において、ストリップ材とストリン
グ材の間、るるいはストリップ材と炉壁との間に、炉壁
へ固定又は取外し可能とした耐熱支持部材を高さ方向へ
所定間隔をおいて配列すると共に、該耐熱支持部材の長
さ方向へ所定の間隔でプロテクターを配し、この耐熱支
持部材とプロテクターとで形成した枠内に通気性固体壁
を配設したことを特徴とする連続熱処理炉の通気性固体
壁構造。In a continuous heat treatment furnace where metal strip material forms multiple nodules via rolls, it can be fixed to or removed from the furnace wall between the strip material and the string material, or between the strip material and the furnace wall. The heat-resistant support members are arranged at predetermined intervals in the height direction, and protectors are arranged at predetermined intervals in the length direction of the heat-resistant support members, and within the frame formed by the heat-resistant support members and the protectors. A ventilated solid wall structure of a continuous heat treatment furnace characterized by having a ventilated solid wall.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4288682A JPS58161729A (en) | 1982-03-19 | 1982-03-19 | Construction of air permeable solid wall for continuous heat treatment furnace |
US06/475,489 US4494929A (en) | 1982-03-19 | 1983-03-15 | Continuous heat treatment furnace |
FR8304794A FR2523709B1 (en) | 1982-03-19 | 1983-03-18 | CONTINUOUS HEAT TREATMENT OVEN |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4288682A JPS58161729A (en) | 1982-03-19 | 1982-03-19 | Construction of air permeable solid wall for continuous heat treatment furnace |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58161729A true JPS58161729A (en) | 1983-09-26 |
JPS6229490B2 JPS6229490B2 (en) | 1987-06-26 |
Family
ID=12648514
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4288682A Granted JPS58161729A (en) | 1982-03-19 | 1982-03-19 | Construction of air permeable solid wall for continuous heat treatment furnace |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58161729A (en) |
-
1982
- 1982-03-19 JP JP4288682A patent/JPS58161729A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS6229490B2 (en) | 1987-06-26 |
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