JPS58138384A - Process for continuous alcoholic fermentation using immobilized yeast - Google Patents

Process for continuous alcoholic fermentation using immobilized yeast

Info

Publication number
JPS58138384A
JPS58138384A JP57019226A JP1922682A JPS58138384A JP S58138384 A JPS58138384 A JP S58138384A JP 57019226 A JP57019226 A JP 57019226A JP 1922682 A JP1922682 A JP 1922682A JP S58138384 A JPS58138384 A JP S58138384A
Authority
JP
Japan
Prior art keywords
alcohol
fermentation
yeast
tank
fermenter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP57019226A
Other languages
Japanese (ja)
Other versions
JPS5941719B2 (en
Inventor
Tomiaki Yamada
山田 富明
Koji Takiguchi
滝口 好司
Mieko Nishina
仁科 美恵子
Keiichiro Watanabe
恵市郎 渡辺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Research Association for Petroleum Alternatives Development
Original Assignee
Research Association for Petroleum Alternatives Development
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Research Association for Petroleum Alternatives Development filed Critical Research Association for Petroleum Alternatives Development
Priority to JP57019226A priority Critical patent/JPS5941719B2/en
Publication of JPS58138384A publication Critical patent/JPS58138384A/en
Publication of JPS5941719B2 publication Critical patent/JPS5941719B2/en
Expired legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Landscapes

  • Preparation Of Compounds By Using Micro-Organisms (AREA)

Abstract

PURPOSE:To maintain the alcoholic fermentation characteristics of yeast, stably for a long period, in the production of alcohol using fermentation tanks connected in series and filled with immobilized yeast, by changing successively the paths of the sugar syrup used as a raw material. CONSTITUTION:n-Sets of ferrmentation tanks each containing immobilized yeast obtained by immobilizing a yeast having alcoholic fermentation capability to a carrier are arranged in series, and alcohol is produced by passing the raw sugar syrup from the first fermentation tank, successively to the second,... (n-1)th, and the n-th fermentation tank. Thereafter, the flow of the sugar syrup is changed, i.e. from the n-th tank successively to the 1st, 2nd,... (n-th) tank. After the production of alcohol for a proper interval, th raw sugar syrup is introduced to the (n-1)th tank. According to the above rule, the path of the sugar syrup is changed successively to enable the continuous production of alcohol.

Description

【発明の詳細な説明】 本発明は固定化酵母を用いた逐統アルコール発酵方法W
c関し、評しくは一定化酵母を相いて基質糖液(IA勢
楯液)から連続的にアルコールを製造するvc111シ
て、担体に固定化されたアルコール宛#能を薯する酵母
を失活させない状賭で保持することにより、長期間にわ
たり安定したアルコール発酵特性を持続させつつ連続的
にアルコールを生産せしめる方法に関する。
Detailed Description of the Invention The present invention provides a sequential alcoholic fermentation method W using immobilized yeast.
Regarding c, the yeast immobilized on the carrier that has the ability to absorb alcohol is inactivated by using vc111, which continuously produces alcohol from the substrate sugar solution (IA liquid) in conjunction with stabilized yeast. This method relates to a method for continuously producing alcohol while maintaining stable alcohol fermentation characteristics over a long period of time by maintaining the alcohol fermentation characteristics in a stable manner for a long period of time.

アルコール(エチルアルコール)til[’[#るいは
工!7I&川として促米から4!r分!1?において便
用されているが、近時でri自動単相燃料その他工業用
燃料としての適用も試みられてφる。
Alcohol (ethyl alcohol) til['[#ruihako! 7I & 4 from promoted rice as a river! r minutes! 1? However, recently, attempts have been made to apply it to RI automatic single-phase fuel and other industrial fuels.

ところで、アルコールの工業的製造法は、(1)エチレ
ンの水利反応による合成法と、(2)パイオiスから得
られる糖液を原料とするl@酵法とに大別される。この
うち、(2)の発酵法によるアルコール製造は、一般に
、#母菌株をf/h滴状態で川φる手段が採られて−る
が、この手段ではより効率的に生WIi性を高め、しが
も操業費、装置のl&!設費などの低廉化を&lゐには
議界がある。
By the way, industrial methods for producing alcohol can be roughly divided into (1) a synthesis method using ethylene water utilization reaction, and (2) a fermentation method using a sugar solution obtained from Pioice as a raw material. Among these methods, alcohol production by the fermentation method (2) is generally carried out by draining the mother strain in f/h droplets, but this method more efficiently increases the viability. , operating costs, equipment l&! There is a conference to reduce the cost of installation and other costs.

そうした前記(りO有する欠陥(技術的な論量l1l)
を−挙に解消しうる新し−アル;−ル尭酵技術の一つと
して、最近注目されて−ゐ固定化酵母を用いる発酵法が
あけられる。ζζにいう[固定化酵母を用−ゐ発酵法」
とは、アルコール生産能を有すh#母−株を天然又は合
ML111I分子物質からなる担体に固定化し、酵母を
所定一度に増殖せしめて−わゆゐ固定化増殖酵母として
生IIた状態で原IpIII液と接触させることにより
、連続的に或vkFi関欠的にアN=−ルを生殖する方
法である。
Such defects (technical theory)
A fermentation method using immobilized yeast has recently been attracting attention as one of the new alcoholic fermentation technologies that can eliminate these problems at once. ζζ [Fermentation method using immobilized yeast]
This means that an h# mother strain with alcohol-producing ability is immobilized on a carrier made of a natural or synthetic ML111I molecular substance, and the yeast is grown at a predetermined time - so to speak, as an immobilized propagated yeast. This is a method of continuously and partially vkFi-independently reproducing anal by contacting with original IpIII fluid.

だが、この固定化酵母を用埴て連続的にアルコール生産
を行なう方f1xrcおiでもやは夛未解医の問題はW
Rされてvhる。即ち、この方法では連続発酵時間の経
過に伴なりh特に嶺畝める%靜惜の後段で、換Nすれば
高アルコール#に茨城で、長時間保持された固定化陣母
中O#I母生鉋率が勧次賦少し、遮にはぼとんど死滅に
至るようになるため、相刈的にアルコール生殖が低下す
ることである。もつとも、このような傾向社固電化靜母
を用いた場合にのみ観察される竹禍なものではなく、尚
アルコーA/談at城における酵母のJII殖特性に起
因するものである。
However, if you use this immobilized yeast to continuously produce alcohol, there are still many unresolved medical problems.
R and vh. That is, in this method, as the continuous fermentation time progresses, especially at the later stage of the fermentation process, the O#I in the immobilized matrix kept for a long time is converted into a high alcohol #I by converting it to N. The rate of maternal reproduction decreases, and as the number of offspring increases, alcohol reproduction decreases in tandem with the decline in mortality. However, this tendency is not a bamboo disaster that is observed only when using Shaketsu Denka Reimu, but is caused by the JII breeding characteristics of the yeast in Alcor A/Danatjo.

かかる固定化酵母を用いたときのアルコール生産の低下
を阻止する良好な対策は、本究明省らが知る隅、りにお
いては、炎奄されていない。
Good measures to prevent the decline in alcohol production when using such immobilized yeast have not been widely discussed to the Ministry of Health and Welfare's knowledge.

独って、3!Af:のところ、(&)生−率の低下した
固定化酵母を%鯵憎から線や出し、これと所定の生1l
thI岑を保持している固定化酵母と交換すること、ま
た(b)%開開56−165796号公報に配賦6れて
いるごとく、軸−筺がある機成以下となつ7t#1点で
糖を含んだ培地を畝個所に追加して固定化#母の性能(
アルコール宛鉢乾)を維持すること、勢の方@が採用さ
れている。しかしながら、前者(a)は固定化酵母の交
換に多くの時間を貴ヤし、しかもその間のアルコール生
産は中断されるという不都合がある。1*%後−it 
(b)は高a11度アルコールと振触する発酵槽の後段
に存在している固定化酵母ではどうしても活性の低下が
免れ得ないので、長期間の運転に支障tきたすという不
都合がある。このように、今のとζろ長期間にわ露って
安定し九這@(安定したアルコール生産)が菫める方法
は知られていないのが実情である。
Alone, 3! At Af:, (&) remove the immobilized yeast with a reduced viability from the % hatchet and mix it with the specified 1 liter of yeast.
Replacement with immobilized yeast that retains thI, and (b) 7t #1 point with an axis-chamber mechanism or less as assigned in %Kakai No. 56-165796. Add sugar-containing medium to the ridges and immobilize #mother performance (
Maintaining the alcohol level (alcohol-based) is adopted. However, the former method (a) has the disadvantage that it takes a lot of time to replace the immobilized yeast, and alcohol production is interrupted during that time. 1*% after-it
(b) is disadvantageous in that the activity of the immobilized yeast present in the latter stage of the fermenter that is shaken with the high a11 alcohol inevitably decreases, which impedes long-term operation. In this way, the reality is that there is no known method for achieving stable alcohol production over a long period of time.

本尭―省らは、長期間O連続アルコール尭酵過mにおけ
る固定化酵母の挙動をatIL隷く観察した結果 (i)  固定化酵母を用i尺アルコール発酵にあって
は、アルプール生成速KFi固電化酵母中の生−一度に
比例している。11]ち、アルコール生成速度は、固定
化酵母中の酵母員良が一定の場合には、II母生劇率に
比例して−る。
Motoya et al. observed the behavior of immobilized yeast during long-term continuous alcoholic fermentation. (i) In alcoholic fermentation using immobilized yeast, the alcohol production rate KFi Live in solidified yeast - once proportional. 11] When the yeast content in the immobilized yeast is constant, the alcohol production rate is proportional to the II maternal failure rate.

<vrr  兼期間運転の秦件下では、通常のアルコー
ル発鯉能を有する酵母にあっては、アルコ−wm度so
l/1mBL以下のもとて生110〜810%を維持し
うるが、それ以上のアルコ−ルミ11反のもとでは生成
されたアルコールをも含めてそれ以外の代−生産1の1
豐を受は固定化酵母中の酵母の4噴速反が惚めて緩慢と
なり、その幀米として、#相生−率が看しく低下する。
<vrr Under the Qin conditions of combined period operation, the alcohol-wm degree so
It is possible to maintain 110 to 810% of freshness under 1/1mBL or less, but under higher alcohol consumption, other products, including the produced alcohol, can be maintained.
When the yeast is immobilized, the yeast in the immobilized yeast becomes slower and slower, and as a result, the #mutualization rate decreases.

しかしながら、このように生−率が低下した固定化薩母
であっても、アルコール嫌反が比較的低いS境のところ
vc決すことにより酵母の増殖が活発となり、それに遅
れて、生−率の上昇、アルコール生産活性の復元などが
期待できる、 %O知1jtt慢九。本発明はかかる知見に基づいて完
成されたものであり、しかして本失明の目的は、上記の
とと1#母の生理時aを乃みに利用して、長1+rKJ
にわ次、り連続的にアルコールの生i1f:行なうこと
を提供するものである。
However, even with the immobilized Satsamum with a reduced viability, yeast proliferation becomes active due to vc determination at the S boundary, where alcohol aversion is relatively low, and after a delay, the viability decreases. You can expect an increase in alcohol production activity and restoration of alcohol production activity. The present invention has been completed based on this knowledge, and the purpose of this blindness is to use the above-mentioned Toto1# mother's menstrual period a to calculate length 1 + rKJ.
It provides the following: Continuously producing alcoholic beverages.

即ち、本失明の(ロ)足化S*を用い次逐枕アルコール
鈍岬方法は、アルコ−、#I/晃陣詑を南する酵母1k
a停に一定した固定化#母を充填し穴n個の発酵槽t−
直列に配置し、IIA科軸箪を籐l査目の発酵槽から順
次第2着目、・・・第(m−1)着目、第nIf目の発
酵槽へと通過させてアルコール生産を行な−、次−で、
原料−液を扇1査目の発酵槽から順次Jlll誉目、A
!IF目、・・・纂(m−1)着目の尭一槽へと通過さ
せてアルコール生産を行な−、続−て、**mgを藤(
m−1)着目の発酵槽から鵬次絽1誉目、纂1着目、・
・・第(ws−2)着目の発酵槽へと通過させてアルコ
ール生1itt行な−、更にこのような規則によって逐
次原料s液のR1!!Iを切換えながら連続的にアルコ
ールの生型を行なうことを特徴としている。
That is, the following alcohol blunt cape method using this blindness (b) foot S* is the yeast 1k that goes south of alcohol, #I/Kojinsha.
Fermentation tank t- with n holes filled with constant immobilization # mother at a stop
Arranged in series, the IIA fermenters are passed sequentially from the first fermenter to the second, (m-1)th, and nIfth fermenters to produce alcohol. −, next −,
The raw materials and liquid are transferred sequentially from the first fermenter to the first fermenter.
! IF-th...In conclusion (m-1), alcohol is produced by passing it through the focused tank (m-1), followed by **mg of Fuji (
m-1) From the fermentation tank of interest, Pengji 1st honor, 1st thread, etc.
... Pass through to the fermentation tank of interest (ws-2) to produce 1 itt of alcohol, and further, according to such rules, R1 of the raw material liquid is sequentially increased! ! It is characterized by continuous alcohol production while switching I.

以下に本発−1さらに評S+に説−する、まず、本発明
方法で使用される酵母はI#に限定されるものではなく
、そ〇−例をあけると、tツヵロ(−kx * 7オに
4にセンシス(gae@kar@my@*s form
o−1@1lll)、Vツカロイ七スーセJ&/lシア
(8ac@ha−romy@・s a@r*vls1m
@)、サラカミミセス・力kXベルゲンシス(8aa@
karay**s @arlslnrg軸−急lJ、サ
ッカo (セス・ロツスタス(8acaharomye
@s robuatsxs )、サツカロ建セス・ロキ
シイ(!iaceharomyc@s ranulυ、
ジゴヤッカロミセス・ジャボニカス(Zygosiec
ha−romy@*m Japoniaus )、ジゴ
ナツカaiセス・マジャール(Zygosao@har
wy@@s maJar ) 、ジゴサッカロミセス・
ツヤ(Zygosaaaharomys+em 5oy
a )、チゾサツ力ロミセス・−ンd (8ahiso
sacaharomyns pen+に+a )、チゾ
ヤッカロミセス響オクトスlルス(8ch1iosae
eha−romy@sm oetoaporu畠)、チ
ゾサツ力ロミセス・メラセイ(8ehlsosaoch
ar@mya*s m@1lasni )などがある・
これらは単独で使用され又は261以上を混合し次状態
で使用したり、場合によっては、単独にして同時に用い
られるようにしてもよい。
The yeast used in the method of the present invention is not limited to I#. O ni 4 ni sensis (gae@kar@my@*s form
o-1@1lll), V Tsukaroi Seven Suse J&/l Shea (8ac@ha-romy@・s a@r*vls1m
@), Sarakamimyces force kX bergensis (8aa@
karay**s @arlslnrg axis-kyu lj, soccer o (Seth Lotustus (8acaharomye
@s robuatsxs), Satsukaroken Seth Roxii (!iaceharomyc@s ranulυ,
Zygosiec
ha-romy@*m Japanius), Zygosao@har
wy@@s maJar), Zygosaccharomyces
Tsuya (Zygosaaaharomys+em 5oy
a), 8ahiso
sacaharomyns pen++a), Chizoyacharomyces Hibiki Octolus (8ch1iosae
eha-romy@sm oetoaporu Hatake), Chisosatsuki Romyces melasei (8ehlsosaoch
ar@mya*s m@1lasni) etc.
These may be used alone, or 261 or more may be mixed and used in the following state, or in some cases, they may be used alone and simultaneously.

次に、これらアルコール軸陣能を有する靜母tbiil
l定化する担体について記述する。一般に、固足化酵母
を利用したアルコール兜鯵法では、少量の生きている状
態の酵母を担体素材に固定化し、宋gI!培地及び適尚
量の蝋本又1[気の供給により、a体木材の内部で項部
させ危いわゆる”fIkl定化増電化母”のか次ちでア
ルコール%−★行なわせることが望まし一使用形紬であ
る。
Next, the Reimu tbiil that has these alcohol axis abilities
The carrier to be stabilized is described below. Generally, in the alcohol-based method using immobilized yeast, a small amount of live yeast is immobilized on a carrier material, and Song gI! It is desirable that alcohol %-★ be carried out after the so-called "fIkl stabilization charge increase mother" by supplying a culture medium and an appropriate amount of wax base or 1 [air] to the inside of the a-body wood. The form used is pongee.

ここでの担体素材としては一すアクリルア書ド、ポリビ
ニルアルコール、lI天、カラギーナン、コラーゲンな
どが代表的なものとしてあけられる。しかしながら、こ
れらのm体素材はりずれも成形性中機械的強MK難点が
ある。従って1本発明方法の効果を19発薄させるため
には、既に本発明者らによって特公昭5・−48118
4号、%公11856−41!II号、 41i11昭
86−131891号などの公報および轡願18BB−
71III号で提峯されている[党硬化性11jlll
J管用−ることが望ましい。「′ft、iI化性11脂
」の具体例としては、無水マレイン酸などの不飽和多塩
基酸と多価アルコールとのポリエステル類、ポリエチレ
ングリコールと(メタンアクリルll上の4リエスデル
類、不飽和ウレタン類、非イオン性不飽和アクリル樹脂
、ア具オン性不飽和アタリル情脂、カチオン性不飽和ア
クリルam、不飽Mi−リビ= 1 フルコール、不飽
和ボリアミド類、不飽和エポキシ類などがあけられる。
Typical carrier materials used here include acrylic acid, polyvinyl alcohol, lIten, carrageenan, and collagen. However, these m-body materials also have the disadvantage of poor mechanical strength and moldability. Therefore, in order to reduce the effect of the method of the present invention by 19 times, the present inventors have already proposed
No. 4, %Ko 11856-41! Publications such as II No. 41i11 1986-131891 and application No. 18BB-
It is suggested in No. 71III [Party Hardness 11jllll
For J tube use is desirable. Specific examples of "ft, iI-forming 11 fats" include polyesters of unsaturated polybasic acids such as maleic anhydride and polyhydric alcohols, polyethylene glycol and Urethanes, nonionic unsaturated acrylic resins, aryl unsaturated aryl resins, cationic unsaturated acrylic am, unsaturated Mi-libi=1 flucor, unsaturated polyamides, unsaturated epoxies, etc. can be used. .

これらjt畿化性樹細と前記鮮母の水−濁液との混合1
&に波長21tlO〜1oon蓋の活性光mを照射し、
得られた固定化物を所望の形状(倒えば、球状、角状、
円柱状、リング状、編状あるいはシート状など)rca
形してつくるのが推責される。
Mixing of these jt perennial tree fines and the fresh mother water-turbid liquid 1
irradiate active light m with a wavelength of 21tlO to 1oon to
The obtained immobilized product can be shaped into the desired shape (spherical, angular,
(cylindrical, ring-shaped, knitted or sheet-shaped, etc.) rca
It is recommended that they be shaped and created.

本発明方法で採用される発酵槽の形式は、これ4h%に
限定慮れるものではなく、y&常の固定床誠反応mにみ
られるような軸#憎内に成形された(2)電化酵母を充
填するようにしてもよいし、あるーはm船形状の固定化
#母を懸濁状態で利用する一濁床一反応装置の形態を採
ることもtIJ′能である。しかし、機WI4vcは、
膜状又はシート状に成形し次固足化鰺母を複畝枚並列的
に1蝋した4の或−は渦巻状に配置したもの婢が、庫利
IlI液ofILれ及びアルコール尭岬の過程で併重さ
れる炭絨ガスの除去などを考薦すれば、mtt。
The type of fermenter adopted in the method of the present invention is not limited to this 4h%, but is a type of fermenter (2) electrified yeast molded within the axis #h2 as seen in regular fixed bed Makoto reactions. Alternatively, it is also possible to adopt the form of a turbid bed-type reactor that utilizes a vessel-shaped immobilized matrix in a suspended state. However, the machine WI4vc,
Formed into a membrane or sheet, and then solidified with mackerel mackerel in multiple ridges parallel to each other and arranged in a spiral shape. mtt.

い発酵槽形式である。It is a fermenter type.

発#檜全容積に占める(6)電化物の谷柚側合卯ち充填
単については、軸鮮惜内での#母畿反が1%1II−は
ど(換菖すれば、−電化酵母の光横率が高−はど)単位
発酵槽容根癲IOアルコール生産性は向上するが、充填
率が極端に高−と発酵槽形状とも関連するが基質糖液中
に共存する固体麺濁物質の閉塵及び発生する炭酸オスの
影畳等によ〕、基質糖液の流れに偏9が生じ、そのWI
来として固定化酵母と基質III箪乃至は烏酵液との接
触が悪くな1、固定化酵母の作用効率が低下する。この
ような塩山から、固定化酵母の充填率は、10〜TO@
I/に−好ましくは20〜60容量−の範1である。
Regarding the total volume of (6) electrified cypress, the number of mother ki in the cypress is 1% 1II-Hido (if it is replaced, -electrified yeast) IO alcohol productivity improves, but the filling rate is extremely high and the solid particles coexisting in the substrate sugar solution are related to the shape of the fermenter. Due to the trapped dust of the substance and the shadow of the generated male carbonate, etc., an imbalance occurs in the flow of the substrate sugar solution, and its WI
As a result, the contact between the immobilized yeast and the substrate III or the fermentation solution is poor (1), and the efficiency of the immobilized yeast is reduced. From such a salt mountain, the filling rate of immobilized yeast is 10~TO@
I / - preferably in the range 20 to 60 capacity.

本発明方法では、複数の尭#11tl@−て連続的にア
ルコール発酵か行なわれる0通常1発酵檜の配列方法と
しては、 (()発酵槽−基のみからなる単槽連続発酵
榴と、(ロ)複数の尭−権を1列に配列し、第−角岬檜
rc原料糖I[を連続的に尋人し、第一発酵槽出口から
流出するアルコール及び未反応糖液並びに第一発酵槽内
での固定化酵母の増殖に伴ない系外11Faiされる漏
薗を含む一一液を論二発酵槽に尋人し、同様に第二発#
惜員口から#l出したもOを第三発酵槽に導入するよう
な操作t−順次繰9惑して、第n%岬槽から所定績度の
アルコールを含有する鵜#1[を優るいわゆる多槽連続
発ill情、とに大別される。
In the method of the present invention, alcoholic fermentation is carried out continuously in a plurality of fermenters. b) A plurality of cypresses are arranged in a line, and the 1st Cape Kakumisaki rc raw sugar I is continuously heated, and the alcohol and unreacted sugar solution flowing out from the outlet of the first fermenter and the first fermentation are The liquid containing the funnel, which is removed from the system as the immobilized yeast grows in the tank, is transferred to the 2nd fermentation tank, and the second fermentation is carried out in the same manner.
The operation of introducing #1 from the cape port into the third fermentation tank is repeated sequentially, and the cormorant #1 containing a predetermined level of alcohol from the n% Misaki tank is extracted. It is broadly divided into so-called multi-tank continuous ill feelings.

いま、最終的なアルコール1llli度ft5uli/
1以上目標とする場合にあっては、少なくとも発酵槽の
一部がBug/I以下のアルコール盪良峰件下で酵母の
増殖が比較的旺盛な憤域を1すること及び、発酵軸のV
槙効率をよプロ上させる場合にあっては、可能な@り栓
#!流れを期待する形式の採用がIaましいことから、
不発明方法の喪施では#述のように、(E2)の優憎連
続発酵形式の方が好都合である。
Now, the final alcohol 1llli degree ft5uli/
If the target is 1 or more, at least a part of the fermenter should be in a region where yeast growth is relatively vigorous under alcoholic conditions with Bug/I or less, and the V of the fermentation axis should be 1.
If you want to improve the efficiency of the cutting, it is possible to do so! Since it is desirable to adopt a format that expects a flow,
In the uninvented method of mourning, as mentioned in #, (E2) continuous fermentation format is more convenient.

しかしながら、多情からなる尭#憎twit列に無数な
いしは数多く配置することは栓流流れに近似できるとφ
う反応上の特*はあるものの、これ管工業的規榛でl!
相に供せしめるためには自からM約される。つ塘り、本
発明方法においては、新値の最終アルコール蒙度及びア
ルコール生童鍼t*横を考慮すれば、線ば2〜6槽から
なる多檜連続宛鯵方式の選択が1lltLい。
However, it is said that arranging innumerable or many numbers in a row of #hate tweets consisting of philosophies can be approximated to a plug flow.
Although there are some special characteristics in the reaction, this is a pipe industry standard!
In order to offer it to Ai, one must be masochistic. However, in the method of the present invention, if we take into account the new value of the final alcohol level and the alcohol level, the selection of the continuous horse mackerel method consisting of 2 to 6 tanks is 1lltL.

なお%発酵槽の大11さは一部に決められるものではな
く、輪置規換によって%異なることは轟然であり、各発
酵槽はそれぞれが同一〇大きさであっても或いは異なる
大11さであってもかまわない。
It should be noted that the size of the fermenter is not determined by one part, and it is obvious that the size of the fermenter varies depending on the rotation rules, and even if each fermenter is the same size or has a different size. It doesn't matter if it's small.

続いて1本発明方法における連続尭−の手順について記
述すゐ。ここでは便宜よ、4佃0軸r#槽を用いている
が、これによって本発−が限定的に解釈堪れ4%のでな
−こと紘勿論である。
Next, I will describe the procedure of continuous filtration in the method of the present invention. For convenience, a 4-axis r# tank is used here, but it goes without saying that this can limit the interpretation of the present invention and that it is only 4%.

まず、既述のアルコールlAl#w@を有する酵母を担
体に固定した固定化−母を所纏O形状、大きさにととの
え、これを4個の発酵槽の各々に装填する。
First, an immobilization mother in which yeast containing the alcohol lAl#w@ as described above is immobilized on a carrier is made into a uniform O shape and size, and this is loaded into each of the four fermenters.

一方で、*科糖淑をII製する。この詞表は尭綽工樵か
らの最終アルプールm度をどの程良とするかによって決
められる。例えば、最終アルコール111度を118容
量*(tooj/j)としようとする場合にはほぼ5o
ullItDla液水溶液とし、必l&!に応じて、窒
素、燐、カリウムなどの栄養源を微量に#s加したアル
コール発酵培地として調製する。v4賑された原料糖液
は、殺−1禅に導入して液中に共存してφる微量の倣生
物が加熱殺菌される。
On the other hand, make *Ketoshu II. This list is determined by how good the final Alpour m degree from the yakuza is. For example, if you want to make the final alcohol 111 degrees into 118 volume*(tooj/j), it will be approximately 5o
ullItDla liquid aqueous solution, must &! Depending on the situation, prepare an alcoholic fermentation medium to which trace amounts of nutrients such as nitrogen, phosphorus, and potassium are added. The fermented raw material sugar solution is introduced into a sterilizer to heat and sterilize trace amounts of imitative organisms that coexist in the solution.

このようにして調製され殺l!Iされた原料植成は、ポ
ンプをか−して縞一番目の尭#槽(第−発#憎ンの下部
vc導入される。第−発酵槽の下sVcは、まft師母
−の増殖に必費な違反で常時少量のr#鉋生空気供給さ
れるよう配点がなされている0発#il良は、採用する
酵母の耐apt性によっても左右1れるか、通常は28
〜35℃根良に保持し、発酵液の木本イオンー反(pH
)は3゜2〜S、OOOH2一部である@ 絡−発鯵槽rc尋人された原料糖液は槽上部から抜き出
され、連結配管な虹て第二l1I−目の兜帥憎(第二発
酵槽)の下部へと尋人される。同様に、Jfl!二発#
檜の上部からaiimされた赦は絡三膏目の%#−(第
三発酵槽)の下部に擲人場れ、謳三軸#−の上部から抜
き出された敵は第四膏自の尭−憧(第四舛帥檜)の下部
に尋人され、−四軸#−の上部から発酵准として糸外に
流出される。なお、jに発酵槽、第三発酵槽、購四軸酵
種の通気量、発酵温度及びpHは亀−発酵槽のそれとは
埋同じような条件Km持される。
Prepared in this way and killed! The fermented raw materials are introduced into the lower part of the first fermentation tank using a pump. 0 shot #il quality, which is distributed so that a small amount of raw air is always supplied due to the necessary violation, depends on the apt resistance of the yeast used, or it is usually 28
The fermentation liquid was kept at ~35°C, and the Kimoto ion-anti (pH
) is a part of 3゜2~S, OOOH2. It is poured into the lower part of the second fermenter). Similarly, Jfl! Two shots #
The enemy pulled out from the top of the cypress is placed at the bottom of the third fermentation tank, and the enemy pulled out from the top of the third fermentation tank is placed in the fourth tank. It is poured into the lower part of the takao (fourth cypress) and flows out from the upper part of the four shafts as fermentation material. Note that the aeration rate, fermentation temperature, and pH of the fermenter, third fermenter, and four-axis fermenter are maintained under similar conditions to those of the turtle fermenter.

こうしたX科糖I[O発酵槽内への導入によって、固定
化酵母中の酵母轄増殖を〈〕返しほぼgo〜100時間
鰻遇するとおおよそ一定の酵母濃度に到達し、それに伴
って各発酵槽でのアルコール生成が活発となる。そして
、114記時間の経過後社#1ぼ所望Oアルーーy一度
とな〕、それ以降は、一定のアルコール一度で5vIA
尭酵槽から発酵液として系外Kl出されるようになる。
By introducing the X family sugar I[O into the fermenter, the yeast multiplication in the immobilized yeast is reversed, and after approximately 100 hours of fermentation, a roughly constant yeast concentration is reached, and as a result, each fermenter Alcohol production becomes active. Then, after 114 hours have passed, the desired amount of alcohol will be consumed once], and after that, a certain amount of alcohol will give 5vIA.
Kl is now discharged from the fermenter as a fermentation liquid.

なお、この場合、固定化酵母中の酵母が増殖を′yf、
lltするまではjllaj尭酵槽の発酵;−ル蓄槙−
直を大体5 g j /j 8A下になろようにしてお
く必賛があり、従って過當社第−発酵櫓に導人畜れるM
A料権液中の輸纜度を1o o it/l以下にするこ
とで制#可能である。
In addition, in this case, the yeast in the immobilized yeast grows with ′yf,
Fermentation in the fermenter until llt;
It is necessary to keep the direct line below 5 g j / j 8 A, and therefore the guide is sent to the first fermentation tower of the company.
This can be controlled by reducing the degree of impurity in the A royalty liquid to 1 o it/l or less.

その他の手段としては側−1第二、第三及び第四のすべ
ての発酵槽をまったく独立した系とし、それぞれfCP
!1−a度O糖wLを供給し1所定時圓から数回性なう
いわゆる回分式発酵法によって所定酵母貴FItまで到
達させ、その後前記のごとく各発酵槽を直列に連結して
連続発酵に移行させてもl1lj悼の成果が収められる
Another method is to make all the second, third and fourth fermenters of side-1 completely independent systems, each with fCP.
! 1-A degree O sugar wL is supplied and the yeast is brought to a predetermined yeast level FIt by a so-called batch fermentation method, which is carried out several times from one predetermined time round, and then each fermenter is connected in series as described above for continuous fermentation. Even if you migrate, the results of l1lj mourning will be achieved.

各発#情内O固定化鮮母の#t#績良が一定になった後
も、この固定化物中の鉾t#O増殖は行なわれ、その増
殖速PLvc相幽する速さで#母はaimとして固定化
物内から発#檜内の糖醋液域いは尭#液中へと放出され
る。また、遅1iJt運転移行後の各槽でのアルコール
生成連成は、設定される諸条件によっても異なるが、一
般rct;l、縞−尭#檜よ〕も縞二発#柚の方が、鵬
二発酵槽よりも纂三発#檜の方が、第三発酵槽よりも第
四宛靜榴の方が低下が大である。この収線のもとでも連
続尭St−継続させることは可能であるが、長期間の連
続運転により価の方での兜醇惜即も第四発酵4m(場合
によっては、第三発酵槽及びJ1i4四発#債ンでの失
活が嗣着となり、道には、#I&!&iJj&岬檜出口
から流出する発鉢猷中のアルコールdlk度が所望の一
度を保持しえなくなる。
Even after the #t# performance of the O-immobilized fresh mothers in each embryo becomes constant, the #t#O proliferation in this immobilized material continues, and the growth rate is as fast as the #mother. is released as aim from the immobilized material into the sugar solution area or into the solution. In addition, the alcohol production coupling in each tank after the transition to slow 1iJt operation differs depending on the set conditions, but in general rct; The decrease was greater in the Hinoki cypress than in the second fermenter, and more in the fourth than in the third fermenter. It is possible to continue continuous operation under this convergence line, but due to long-term continuous operation, it may be difficult to reach the fourth fermentation stage (in some cases, the third fermentation tank and J1i4's four-shot #bond deactivation will be the successor, and on the road, the alcohol dlk level in the hakkai that flows out from the #I&!&iJj&Misakihinoki exit will no longer be able to maintain the desired level.

こうした点を考直して1本発明方法では、この時点でM
A′IPI糖液O導入経路t1m四角一槽の人口に切9
かえ、第四弛鯵僧上番から流出した液を第−尭靜槽下1
1に導き、第−発簿櫂上部から流出し尺黴t−第二発酵
槽下部に導電1名もに第二発#檜上部から流出した液を
第三発酵槽下部に導−て、第三発酵槽の上部より尭11
11が得られるように変更する。なお、連続発酵の開始
から波路切換えまでoyrr*時間は、鍛終槽(発−液
が外部にと9出畜れるところに位置する尭鯵僧ンのアル
コール一度、即ち、発酵系全体で期待される所望のアル
コール一度、および使用される酵母の耐アルコール特性
等によって4異なるため4概VCは−えないが、現在工
業的に央−されているアルコール発#擬度約12〜13
容量−を基準とした場合で示せば、5〜30日(120
〜720時間ンが大男の目安となる。勿論、これより早
一時期に原料糖液の流路切換え操作を行なったとしても
アルコ−A/発酵の特性を例等慣う奄のではなく、むし
ろ好結果が期待てれるが、その一方で、連続発酵の特長
の一つである運転操作が容易であるとの特色が損われる
ことになるため、不易’IWcm度を多くすることは避
けるべきである。
Considering these points, in the method of the present invention, M
A' IPI sugar solution O introduction route t 1m square one tank population 9
Kae, the liquid that flowed from the 4th kanji monk upper part was poured into the 1st -
The liquid flowing out from the upper part of the second fermentation tank is conducted to the lower part of the third fermentation tank. 11 from the top of the third fermenter
Change it so that 11 is obtained. In addition, the oyrr* time from the start of continuous fermentation to the wave path switching is the expected time for the entire fermentation system. Although it is not possible to obtain a general VC of 4 because it varies depending on the desired alcohol content and the alcohol resistance properties of the yeast used, the alcohol release degree that is currently used industrially is approximately 12 to 13.
Based on the capacity, it takes 5 to 30 days (120
~720 hours is the standard for a big man. Of course, even if the flow path switching operation of the raw sugar solution was performed earlier than this, it would not be possible to get used to the characteristics of alcohol-A/fermentation, and rather good results would be expected, but on the other hand, Increasing the IWcm degree should be avoided since this will impair the ease of operation, which is one of the features of continuous fermentation.

前記O波路切換え操作が行なわれるまでの日数が30日
を嶋えるような場合には、その切換え操作の一度か少な
くなるという利点はあるが。
If the number of days until the O-wave path switching operation is performed is more than 30 days, there is an advantage that the switching operation can be performed at least once.

あまり長期にわたって一定の環境下に保持する仁とは前
述のごとく、歳藪檜のtElvl率の着しい減少に伴な
う生成アルコール画成の低下がみられると同時に、切換
え操作によって酵母増殖のための好条件下に保持した際
の生−率の向上即ち活性復活(活性の復元)Kかなりの
時間を必懺とするようになり、全錦跡糸を乱すおそれが
あることからめまり慢策とはvh−が危い。
As mentioned above, if the kernels are kept in a constant environment for too long, there is a decrease in the composition of alcohol produced due to a gradual decrease in the tElvl rate of the aged cypresses, and at the same time, due to yeast proliferation due to the switching operation. Improving the survival rate when kept under favorable conditions, that is, reviving the activity (restoration of activity), requires a considerable amount of time, and there is a risk of disturbing all the kinshi threads, so it is considered a arrogant measure. vh- is dangerous.

次に、本St1割におけろ原料軸数の波路切換え畑作に
ついて述べる。既述のごとく、本%明方法/fi連続兜
#會−絖させながら長期間にわ九つて安定したアルコー
ル生成活性を保持させようとするものである。従って、
本発明方V&を実施するに際して社、少なくと%発酵終
了後の発酵液の一定量が*II工楊後IRvCおかれて
−るアルコール分離工程KjIli的に供給される必要
があるO そうした条件を満足名せるために、11Il&の切換、
を操作においては、まず最終発靜槽(ζζでは隅四軸帥
槽)K収納されて−る発酵液の全量を一時に抜暑出し、
発W#液受槽に移送する。この場合、第四発酵槽ははぼ
完全混合系となっていることにより(g4盲すれば、第
四発酵槽上部から流出するアルコール#kKと#t#t
IW1等のアルコール―反に到達して発酵が児結してい
ることによ、0)とくに支障は生じな−。
Next, we will discuss upland cultivation by changing the number of raw material axes in the 10% of this St. As mentioned above, the present method is intended to maintain a stable alcohol production activity over a long period of time while using a continuous process. Therefore,
When carrying out the method of the present invention, it is necessary to supply at least a certain amount of the fermentation liquid after the completion of fermentation to the alcohol separation process under such conditions. In order to satisfy the customer, the switching of 11Il&,
In the operation, first, the entire volume of the fermentation liquid stored in the final fermentation tank (the corner four-shaft tank in ζζ) is vented at once.
Transfer to the W# liquid receiving tank. In this case, since the fourth fermenter is a complete mixing system (if g4 is blank, alcohol #kK and #t#t will flow out from the top of the fourth fermenter).
Alcohol, such as IW1, does not cause any particular trouble because it reaches the reaction mixture and fermentation takes place.

このg!になったlIvM発酵憎O下部(入口)へ、そ
れまで第−宛酵檜に番人して一穴のと4勢の原料供給速
度でII液を尋人し、第四発酵−が液で充満した時点で
纂−発#檜へflL出させる。この場合、−一発ll櫂
への亀四発酵槽から以外の液の供給ヰ当然止められてい
る。なお、他の刀法餉えば原料糖液を第四発酵槽に一時
に尋人する場合であっても、通常の発酵慣における1%
に涌貿時間相l!4分を保持基せる方が、嵌設の発酵系
を着しく乱すことがなりことから有利である。
This g! To the lower part (inlet) of the fermentation tank that has become 1IvM, until then, the second fermentation cypress is guarded and the second fermentation is carried out at a raw material supply rate of 4 times per hole, and the fourth fermentation is carried out with the liquid. When it is full, let the fll come out to the hinoki cypress. In this case, the supply of liquids other than those from the Kamishi fermentation tank to the Ippatsu II Kai is naturally stopped. In addition, for other methods, even if the raw sugar solution is transferred to the fourth fermenter at the same time, 1% of the normal fermentation practice
Time to trade! It is advantageous to hold the mixture for 4 minutes since this will not disturb the fermentation system in the cage.

値って、原料糖液の流路切換え沫作に景する検量は、設
定される%発酵槽の准涌餉時間によって決定される奄の
の、1〜10時間が適当である。塘斥、!2になったぁ
四始呼僧に原料糖液を瞬時に満し纂四%酵槽から一一晃
酵僧に直ちに流出させるやり方や、亀四兜−憎を金にせ
ずに原料糖液の導入位置を鵬−晃跡慣から第四兜膵憎に
切換え第四舛醇憎から亀−発酵慟に臨出させるやり方も
可能である。しかし、この場合、前記の方法に比較して
、活性の復元中用定のアルコールSatへの到fiには
よp置時間を情することになる。
In terms of value, it is appropriate for Amano's calibration to take 1 to 10 hours, which is determined by the fermentation time of the fermenter to be set, for the purpose of changing the flow path of the raw sugar solution. Tang Bin! 2. How to instantly fill the four first monks with raw sugar solution and immediately drain it from the 4% fermentation tank to the eleventh fermentation monk. It is also possible to switch the introduction position from the Peng-Xing Shui to the Fourth Helmet Pancreatic Hat and have it emerge from the Fourth Kabuto to the Turtle-Fermenting Pit. However, in this case, compared to the above-described method, more time is required to reach the desired alcohol Sat during the restoration of activity.

このような切換え操作t?Tない絽四軸鉢情→第−発都
楡→第二兜帥憎→帛三発#情というようVC−次液を流
すことによ、す、第四発簿檜内O固定化酵母の生菌率は
急速#C(ロ)復し、比較的短時間で切換え操作を行な
う以前0SS−%II権の水準Kまで達する。一方、ア
ルコール生成活性は、錨&!M兜酵補での活性が第−尭
−−の能力に壕で復元する間は、第−発pm、第二発酵
槽及び第三尭帥槽でその不足分を補うこととなる。
Such a switching operation? By flowing the VC-next liquid in the manner of T-nai-shi four-shaft pot-jo → first-departure → second-batman-hat → three-part #jo, O-immobilized yeast in the fourth batch was added. The viable cell rate quickly recovered to #C (b) and reached level K of 0SS-%II right before the switching operation was performed in a relatively short time. On the other hand, alcohol production activity is an anchor &! While the activity in the M-fermentation tank is restored to the capacity of the first fermentation tank, the deficiency is made up in the first fermentation tank, the second fermentation tank, and the third fermentation tank.

縞三発酵憎から流出するアルコール濃度は、切換え操作
を行なう以前のそれと比較すると、同等あるいはlWI
勢以上の好成棟を収めうることができる。このことは、
後記の実施例から一層塵Mされることであるが、好環境
条件下における固定化酵母中の酵母の賦活違反が比軟的
敵しい環境条件下にあっての失活速度よりも着しく逐−
仁とに基づくものである。
The alcohol concentration flowing out from the Shimazo fermentation tank is the same or 1WI compared to that before the switching operation.
It can accommodate more than 1,000 Kosei buildings. This means that
It will be further demonstrated from the examples below that the activation violation of yeast in immobilized yeast under favorable environmental conditions is significantly more severe than the deactivation rate under unfavorable environmental conditions. −
It is based on benevolence.

上記のごとき操作により、鯖三発鯵槽より訛−すh発′
に&は比較的長期間にわた)所定のアルコール嬢夏を保
持しうる。しかし、さきに記載しに理由により、第三尭
帥憧円の固定化酵母O生−半は徐々に低下し、それに伴
なって所期のアルコール練直を一時できなくなる。従っ
て、この時点で今*i・i、jl三発酵僧に原料糖液を
尋人する鯰路即ち縞三発#槽→第四%靜憧→絽−兄帥楢
→謝二発酵槽への切換え操作を行ない、第二晃#慣の上
部から軸#液を流出させる。
By the above operation, the mackerel is released from the mackerel tank.
can hold a certain amount of alcohol for a relatively long period of time. However, due to the reasons mentioned above, the fixed yeast O fresh and half of the Daisan Soen gradually decreased, and as a result, it became temporarily impossible to refine the alcohol as expected. Therefore, at this point, we are now *i・i, jl asking the three fermentation monks for the raw sugar solution. Perform the switching operation and let the shaft fluid flow out from the top of the second tube.

同じような理由及び方法で、史#C−二発鉾惜→縞三発
m憧→第四軸鉢憎→第−発一情の切恨え操作を行ない、
丹び第−軸靜惜→^二鈍帥憎→謁三発#僧→胤四軸擲憧
の切換え操作を行なうことにより、一連の操作が一巡す
ることとする・ 本%明方法は以上のような原料糖液の非常に簡単な滝路
切崇え操作、卸ち1サイクリツクオペレーシヨン′″を
順次繰りもすだけで、長期間にわ次り安定したアルコー
ル%鉾物性を保持しつつ連続発酵を持続させることがで
きるといり、極めて工業上有益な効米をもっている。)
機 烏 例 ポリエチレングリコールとインホロンジイソシアネート
及びメタアクリル#It2−ヒドロキシエチルとからな
るウレタン化プレポリマー(Iri。
For the same reason and method, perform the operation of history #C - two-shot hoko regret → striped three-shot m admiration → fourth axis bowl hatred → first - first-shot one love longing,
The series of operations completes one cycle by performing the switching operation of ``Tanbi 1st Axis Seigai → ^ 2 Dull Marshal Hater → Audience 3 Punches # Monk → Seed 4 Axis Aspiration''. This method is as follows. By simply repeating the extremely simple Takijigiri operation and wholesale one-cycle operation''' of the raw material sugar solution, it is possible to maintain stable alcohol% and alcohol properties over a long period of time. It is said that continuous fermentation can be sustained, making it an extremely useful rice for industrial use.)
Example: A urethanized prepolymer (Iri) consisting of polyethylene glycol, inphorone diisocyanate, and methacrylic #It2-hydroxyethyl.

平均分子量約!1060)Kサラカミlセス・フォルモ
センシスの一濁i[を加え、jIEK光増感剤としてベ
ンゾインエチルエーテルを加え、これらをホモジナイザ
ーで均一に分散し、次いで、これに低圧水銀灯(主波長
1sooりt#J1分間照射して編状の固定化酵母t−
製造した。
Average molecular weight approx. 1060) K Saracamyses formocensis was added, benzoin ethyl ether was added as a photosensitizer, and these were uniformly dispersed with a homogenizer. #J Irradiated for 1 minute to form a knitted immobilized yeast t-
Manufactured.

この層状固定化酵母を切断して肉厚約111131゜−
約30%g、長さ約2UUmO大*ioもo*120枚
用惠し九・次いで、この固定化−母t(鹸)lowsX
(横)30saXC高1f)S100wのケースにそれ
ぞれ10枚、各固定化峰母シート間隔が均一になるよう
に約j!I11のスペーサーを入れて充填し、rsrt
*の形状のものt−合計12個準備した。(縦) l 
2 mX C機) l ! MX (laサン850m
の槽3基にこれらケースなそれぞれ4個づつ鉄損して発
′#情とし、発酵槽を直列になるように配置した。
This layered immobilized yeast was cut to a thickness of approximately 111,131°-
Approximately 30% g, length approximately 2 UU mO large
(Horizontal) 30saXC height 1f) 10 sheets each in a case of S100w, approximately J so that the interval between each immobilized peak sheet is even! Fill with I11 spacer and rsrt
A total of 12 pieces (t) with the shape of * were prepared. (vertical) l
2 mX C machine) l! MX (la sun 850m
The fermentation tanks were arranged in series with four iron losses in each of these cases in three tanks.

一万、容量s u o I O腺@糖液―合殺1檜、お
よび恒温憎(容量200〕)Yt8激し露。
10,000, capacity s u o IO gland @ sugar solution - 1 cypress, and constant temperature (capacity 200)) Yt8 intense dew.

また、各発#111KFi下部から無菌空気が導入でき
るようにし、更に上部には賦′4+採堆口を設けた。
In addition, sterile air was introduced from the bottom of each #111KFi, and a feeder 4+ collection port was provided at the top.

原料糖液を前記−合収―憎にて轍初植成度10 vt/
vel To K す!ようVcIJIIJし、更vc
m−アンモニウムを抛*に対して約0.Swt*になる
ように添加し、これを120℃で30分間加熱威―した
。その後、この敵を恒温情vcfiシて80℃に冷却し
、原料供給ポンプを介して前記の固定化酵母シートが妓
項されている隅−発酵槽、第二発#惜、さらに第三発#
惜を渦して発醇箪受muc計鼠し穴。
The raw sugar solution was collected in the above-mentioned manner and the initial planting degree of the rut was 10 VT/
vel To K! So VcIJIIJ and change vc
m-ammonium to about 0. Swt* was added, and the mixture was heated at 120°C for 30 minutes. After that, this enemy was heated to a constant temperature of 80°C, and then transferred to the corner of the fermentation tank where the immobilized yeast sheet was placed via a raw material supply pump, the second shot, and then the third shot.
With all the regrets, I created a muc measurement hole.

尭鉾翻始から3日間(約70#I閾)は削紀楯績友のm
科を惧帖し第−尖帥情、第二兜薯憎及び縞三発酵憎での
アルコール先師が活発になつfe時点で、卵ち、固定化
酵母中の酵母がほぼ完全に増殖し7を段階で本来0遅枕
%岬に移灯させ穴O 連続発酵は、原料糖液を機成18 wL/vol饅に自
製しかつpH4,り〜lsに制御した恢、否々30℃の
一度に繊持されている第−晃帥憧から第二発#憎さらに
絽三発#楢へと験次2 (10IIj/ hrの速度で
連枕的に供給した。運転中のアルコール発酵活性の経時
変化の状況につ−ては、各々の発酪糟上8に付設置れて
いる試料採取口から発酵液を採取し、それぞれのアルコ
ール−夏を富法に従って(ここでは液体クロマトグツア
イ−法によって)分析した。
For 3 days after the start of Yahoko (approximately 70 #I threshold), I was a friend of the
At the time when the alcoholic masters in the first three years of study, the second season, and the third period of fermentation become active, the yeast in the immobilized yeast has almost completely multiplied and reached 7. During continuous fermentation, the raw sugar solution was made in-house at a volume of 18 wL/vol and the pH was controlled at 4. It was fed in a continuous manner from the carried No. 1-Kouchi to the No. 2, No. 2, and No. 2 (No. 2) at a rate of 10 II/hr. Changes in alcohol fermentation activity over time during operation. Regarding the situation, the fermented liquid was collected from the sample collection port attached to each fermentation cellar 8, and each alcohol was extracted according to the Fu method (in this case, using the liquid chromatograph method). analyzed.

遅絖運転開始後徐々にアルコ−に生MIt活性の低下が
鰯められた穴め、2(18(480時間)経過してから
原料−液の導入を止め、最終発酵槽(′#hE晃#槽)
に収納されている発酵液の全量を一時に抜書出し発#液
受惜に移した0次いで、!IL科糖叡1*時に第三発酵
槽に導入し、約2時間の滑貿・保持させた後、VL流路
を第三発酵槽→第一発酵槽→第二発障槽に変更し次。そ
して、上記とtII3禄な運転をm絖させながらアルコ
ール生成活性の経時変化t−観鉤し、更に、前記とfn
Jじようなアルコール生産量vc′i&千の低下が酩め
られ7t(アルコール生成活性の低下が酩められ7t)
流路切換え後480時間経過の持点で、腺糾媚液の尋人
を前記と10」休な殊作で第二%静槽→銀三発帥槽→側
−尭一惜といり穴匁路VC変爽し、丹び480時間経過
した時点で原料糖液の導入を第−発―憧→第ニーAc#
慣→第−晃師権といつt流路に質史した。
After starting the slow-start operation, we noticed that the raw MIt activity gradually decreased due to the alcohol, so we stopped introducing the raw material liquid after 2 (18 (480 hours)) and started the final fermentation tank ('#hE Akira). #tank)
The entire amount of fermentation liquid stored in was extracted at once and transferred to the liquid receiving area. Introduced into the third fermenter at the time of IL class 1*, and allowed to float and hold for about 2 hours, then change the VL flow path from the third fermenter to the first fermenter to the second failure tank. . Then, we observed the change in alcohol production activity over time while operating the above at a moderate pace, and further added the above and fn.
7 tons due to a decrease in alcohol production volume vc'i & 1,000 (7 tons due to a decrease in alcohol production activity)
At the end of 480 hours after switching the flow path, the glandular aphrodisiac fluid was added to the 2nd% static tank → the silver three-stroke tank → the side - Taka Issei and the hole momme. After 480 hours had passed, the raw sugar solution was introduced from the first point to the second point.
When it came to customs → first-Ko master's right, it was passed down to the t channel.

即ち、連#It遜転開始後60日間で上記殊作が一巡し
たことに、なる。このような機作を約3000時間継杭
し、そのアルコール生成油性の挙動を第1図1c懺わし
た。なお、第1図において、Oは第−発酵槽出口のアル
コール幽夏、◇は縞二発wII檜出口のアルコール@反
、Δは一三%陣槽出口のアルコール磯友、・、◆及びム
は敞#%惜から堆り出される%鉢憧柩甲Oアルコール澁
度を示している。
In other words, the above-mentioned outstanding performance has come to an end in 60 days after the start of the series #It change. Such a machine was piled for about 3,000 hours, and the behavior of the alcohol-generating oil was observed in Fig. 1c. In addition, in Fig. 1, O is the alcohol Yuka at the exit of the No. 1 fermentation tank, ◇ is the alcohol @tan at the outlet of Shima Nippatsu wII hinoki, Δ is the alcohol Isotomo at the exit of the 13% tank, . . , ◆, and M indicates the level of alcohol that is extracted from the alcohol.

麺1図VC六わした結果から明らかなように、本発明に
係る腺′PrS准の概略切侠え操作によれば、長期間に
わ穴って安定したアルコール生成 ゛活性が帷持できる
ようKなる。
As is clear from the results of the VC test in Figure 1, according to the general cutting operation of the gland PrS according to the present invention, stable alcohol production activity can be maintained over a long period of time. K becomes.

比軟例 原料11!液O流路切挾え操作を竹なわなかつ次以外F
i喪311例とまり六〈同様にして約soo。
Ratio soft example raw material 11! F
There were 311 cases of mourning and about 6 cases.

時間の連続運転を行なった。結果Ifig*aaに六わ
し尺ごとくで6カ、結三尭一槽からjlllり出される
%−猷の生成アルコール畿度が漸次低下していくのが−
められた。
Continuous operation was performed for hours. As a result, Ifig*aa shows 6 ka as a 6-washi scale, and the percentage of water that comes out of the tank is that the amount of alcohol produced by the yam gradually decreases.
I was caught.

【図面の簡単な説明】[Brief explanation of the drawing]

第11及び第R−は三基の尭鉾檜を直列に配直し、原料
糊液の泥路切侠え操作の有無によって*期連続運転での
生成アルコ−#lll1Kが変化してくる状)Iliを
表わしたグラフである。 昭和I7年4月a日 21発明の名称 東京都千代田区内神田1丁目4番2号 新燃料油開発技術研究岨合 理事長  野  口  照  雄 4、代理 人 5、補正の対象 明細書の「発明の詳細な説明」の欄 ム 補正の内容 (17第8頁8行目のrr@mxllJを、f reu
xl 1 Jと訂正する。 (2311&1m真1行目の「−ン−」を、「インゼ」
と訂正する。 (3)  第8真8行目の「オクトスゼルス」ヲ、「オ
フトスポルス」と訂正する。 (4)  第9頁8行目の「本発明者らKよって」を削
除する。 (5)  第26真13行目の「発jil檜液中」を、
「発槽液中」と訂正する。 以上
No. 11 and No. R- are rearranged in series with three Yahoko hinoki, and depending on whether or not there is a muddy road cutting operation of the raw paste liquid, the alcohol produced during continuous operation changes. It is a graph showing Ili. April 1, 1939, April 21, 1939 Name of the Invention 1-4-2 Uchikanda, Chiyoda-ku, Tokyo New Fuel Oil Development Technology Research Chairman Teruo Noguchi 4, Agent 5, " Column “Detailed Description of the Invention” Contents of Amendment (Replace rr@mxllJ on page 8, line 8 of 17 with
Correct it as xl 1 J. (2311&1m line 1st line “-n-” is “inze”)
I am corrected. (3) Correct "Octoszelus" in the 8th true line 8 to "Okhtosporus". (4) Delete "By the inventors K" on page 9, line 8. (5) In the 13th line of the 26th line, “in the cypress liquid”,
Corrected to "in the vaping fluid."that's all

Claims (1)

【特許請求の範囲】 1、アルコール発酵能を有する酵母を担体に固定した固
定化−母を充填したl@O発酵権を直列に配置し、原料
糖液を纂l誉目の尭一槽から順次l!42贅目、・・・
第(塾−1)書目、鵬111目のlA#檜へと通過させ
てアルコール生産を行ない、次−で、m糾糖液を第勤誉
目の発酵槽から順次1s1誉目、第2査目、・・・累(
襲−1)11目の発酵槽へと通過させてアルコール生産
を行ない、続いてll料糖液をjll(m−1)番目の
発酵槽から順次jI11誉目、第1査目、・・・第(m
−4)llIID尭一槽へと過過畜せてアルコール生産
を行な−、!IKこのような規則によって逐次原料糖液
の流路を切換えながら連続的にアル;−にの生産を行な
うことを%稙とする、固定化酵母を用いた逐絖アルコー
ル宛岬方法。 2、直列に配置される宛#檜の畝nが2〜5である特許
請求の範囲弗1積に記載の方法。 a、  jllL科掬液の流路切換え操作を行なうまで
の連続発酵時間が121)〜720時間である特許請求
の範囲無1項に記載の方法。
[Scope of Claims] 1. Immobilization of yeast with alcoholic fermentation ability on a carrier - L@O fermentation cells filled with a mother are arranged in series, and the raw sugar solution is collected from a tank of the same name. Sequentially! 42nd luxury...
The alcohol production is carried out by passing it through the 111th lA# cypress in the 1st (Juku-1) book, Peng 111th, and then the m-sugar solution is sequentially passed from the fermentation tank of the 1st work to the 2nd test. Eyes...cum(
Step-1) Alcohol production is performed by passing it to the 11th fermenter, and then the ll raw sugar solution is sequentially passed from the jll (m-1)th fermenter to the 11th fermenter, the 1st test, and so on. th (m
-4) Produce alcohol by overstocking the llIID tank -,! IK A step-by-step alcohol production method using immobilized yeast, which is based on the continuous production of alcohol while sequentially switching the flow path of the raw material sugar solution according to such rules. 2. The method according to claim 1, wherein the number of ridges n of the cypress trees arranged in series is 2 to 5. 1. The method according to claim 1, wherein the continuous fermentation time until the channel switching operation of the jlllLkeliquid liquid is performed is 121) to 720 hours.
JP57019226A 1982-02-09 1982-02-09 Continuous alcoholic fermentation method using immobilized yeast Expired JPS5941719B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57019226A JPS5941719B2 (en) 1982-02-09 1982-02-09 Continuous alcoholic fermentation method using immobilized yeast

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57019226A JPS5941719B2 (en) 1982-02-09 1982-02-09 Continuous alcoholic fermentation method using immobilized yeast

Publications (2)

Publication Number Publication Date
JPS58138384A true JPS58138384A (en) 1983-08-17
JPS5941719B2 JPS5941719B2 (en) 1984-10-09

Family

ID=11993457

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57019226A Expired JPS5941719B2 (en) 1982-02-09 1982-02-09 Continuous alcoholic fermentation method using immobilized yeast

Country Status (1)

Country Link
JP (1) JPS5941719B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6087783A (en) * 1983-08-31 1985-05-17 Tanabe Seiyaku Co Ltd Continuous fermentation with immobilized proliferating microorganism
JPS62230770A (en) * 1986-03-31 1987-10-09 ピ−ピ−ジ− インダストリ−ズ インコ−ポレ−テツド N, n'-dihalo-2-imidazolidinone

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6087783A (en) * 1983-08-31 1985-05-17 Tanabe Seiyaku Co Ltd Continuous fermentation with immobilized proliferating microorganism
JPH0361431B2 (en) * 1983-08-31 1991-09-19 Tanabe Seiyaku Kk
JPS62230770A (en) * 1986-03-31 1987-10-09 ピ−ピ−ジ− インダストリ−ズ インコ−ポレ−テツド N, n'-dihalo-2-imidazolidinone
JPH0563469B2 (en) * 1986-03-31 1993-09-10 Ppg Industries Inc

Also Published As

Publication number Publication date
JPS5941719B2 (en) 1984-10-09

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