JPS58137524A - Discharge machining device - Google Patents

Discharge machining device

Info

Publication number
JPS58137524A
JPS58137524A JP1760682A JP1760682A JPS58137524A JP S58137524 A JPS58137524 A JP S58137524A JP 1760682 A JP1760682 A JP 1760682A JP 1760682 A JP1760682 A JP 1760682A JP S58137524 A JPS58137524 A JP S58137524A
Authority
JP
Japan
Prior art keywords
workpiece
machining
discharge machining
electrode
electrical discharge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1760682A
Other languages
Japanese (ja)
Inventor
Yoichi Ueishi
陽一 上石
Masatoshi Yamaya
山家 正俊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Via Mechanics Ltd
Original Assignee
Hitachi Seiko Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Seiko Ltd filed Critical Hitachi Seiko Ltd
Priority to JP1760682A priority Critical patent/JPS58137524A/en
Publication of JPS58137524A publication Critical patent/JPS58137524A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/02Wire-cutting
    • B23H7/04Apparatus for supplying current to working gap; Electric circuits specially adapted therefor

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

PURPOSE:To prevent a workpiece from being rusted by providing an auxiliary power supply which applies negative electric potential to the workpiece of wire cut discharge machining. CONSTITUTION:Such a pulse voltage as to make a workpiece 2 positive is applied to a wire electrode 3 and said workpiece 2 of a wire cut discharge machining unit, and the discharge machining is performed. Further, the negative pole a nd the positive pole of an auxiliary power supply 13 are applied to the workpiece 2 and machining liquid respectively so that the workpiece 2 is maintained at negative electric potential even in case said machining is finished or interrupted. Thus the workpiece can be prevented from being rusted at finish or interruption of the machining.

Description

【発明の詳細な説明】 本発明は、加工液に水などの導電性の加工液を使用する
放電加工装置において、被加工物の発錆を防止する機能
を備えた放電加工装置に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an electric discharge machining apparatus that uses a conductive machining fluid such as water and has a function of preventing rust from forming on a workpiece. .

ワイヤ電極を被加工物の加工面に通し、被加工物との間
で放電させ、任意の加工部lBIを行なうこの種の放電
加工装置においては、電極端子部、ワイヤ電極、放電加
工部の冷却、さらには放電力ロエにより発錆したスラッ
ジを除去する目的のため水が使用される。このように加
工液として水を使用すると被加工物に錆が発生する。そ
のため、加工液中に電気分解作用を減じる目的で還元作
用を有する防錆性の物質を混入し、防錆することが行な
われている。
In this type of electrical discharge machining equipment, which passes a wire electrode through the machined surface of the workpiece and generates electrical discharge between it and the workpiece to perform arbitrary machined part IBI, cooling of the electrode terminal part, wire electrode, and electrical discharge machined part is required. Furthermore, water is used for the purpose of removing sludge that has formed due to the discharge force. When water is used as a machining fluid in this way, rust occurs on the workpiece. Therefore, for the purpose of reducing the electrolytic action, a rust-preventing substance having a reducing action is mixed into the machining fluid to prevent rust.

このような方法によれば、加工中、加工g、を流出して
いる間り発錆の度合t−減じられるものの、防錆物質に
より加工特性そのものに影響を与えてしまう。周知のよ
うに、加工液に水などの導電性物質を使用して加工する
場合、放電加工に対し電気分解によって被加工物を除去
する割合は、1〜2割Ii度であるが、この大きさは加
工液の導電度の大きさKよって大きく左右され、上記の
如く還元性物質を混入すると、その割合が全く異なり、
作業前に加工条件を変えるなど、余分な手間がかかる。
According to such a method, although the degree of rusting during machining (g) is reduced while the machining material (g) is flowing out, the rust preventive substance affects the machining characteristics itself. As is well known, when machining is performed using a conductive substance such as water as a machining fluid, the ratio of workpiece removal by electrolysis compared to electrical discharge machining is 10 to 20%, but this The electrical conductivity of the machining fluid is greatly influenced by the electrical conductivity K, and when a reducing substance is mixed in as mentioned above, the ratio changes completely,
Extra effort is required, such as changing processing conditions before starting work.

また、放電加工は加工時間が長いことから、加工途中に
一時作業を停止し、翌日再び開始するような場合がある
が、その加工液が供給されなく、空気中に放置されたり
すると、被加工物は通常大地アースレベルになっている
ために大気中からの酸化作用に対しては無防備な状態と
なシ、発錆防止に対しては何の手段もとられていないの
と等しい、特に、加工液に水を使用する場合は、自動運
転化することが多いが、上記のような加工終了後の放置
が充分に考えられ、被加工物の発錆は製品の外観を悪く
するばかシか被加工物がプレス抜型であるような場合に
は発錆のため型の寸法精度を低下させるおそれがToシ
、機械加工や手作業によって錆を除去しなければならず
、面倒でもある。
In addition, because the machining time of electric discharge machining is long, the work may be temporarily stopped during machining and restarted the next day, but if the machining fluid is not supplied and left in the air, the workpiece Because things are usually at the earth level, they are vulnerable to oxidation from the atmosphere, and it is as if no measures are taken to prevent rust. When water is used as a machining fluid, it is often automated, but it is highly likely that it will be left unattended after machining as described above, and rusting of the workpiece may deteriorate the appearance of the product. When the workpiece is a press die, there is a risk that the dimensional accuracy of the die will deteriorate due to rust formation, and the rust must be removed by machining or manual processing, which is troublesome.

そしてまた、被加工物が超硬材であるような場合には、
分子の電気分解が起こり、硬度が低下するという欠点も
あった。
Furthermore, when the workpiece is made of carbide,
Another disadvantage was that electrolysis of molecules occurred, resulting in a decrease in hardness.

本発明は前述の従来技術の欠点に鑑み、放電加工中にお
ける被加工物の発錆を確実に防止できる放電加工装置を
提供するにある。
SUMMARY OF THE INVENTION In view of the above-mentioned drawbacks of the prior art, it is an object of the present invention to provide an electrical discharge machining apparatus that can reliably prevent rusting of a workpiece during electrical discharge machining.

本発明の特徴は、放電加工電源とは別に補助電源を設け
、その補助電源の負極を被加工物に、正極を加工液と接
触し、加工液、被加工物取付台を介して被加工物に接続
する構成とし、被加工物が負電極化することによって発
錆防止した点にある。
A feature of the present invention is that an auxiliary power source is provided separately from the electrical discharge machining power source, and the negative electrode of the auxiliary power source is brought into contact with the workpiece, and the positive electrode is brought into contact with the machining fluid, and the machining fluid is connected to the workpiece through the workpiece mounting base. This structure connects the workpiece to a negative electrode, which prevents rust from forming.

以下添付図に従って本発明を詳述する。第1図は本発明
の対象となるワイヤ電極を用いた放電加工装置の全体的
構成図、第2図はそれに本発明を適用した場合の一部断
面の概略構成図である。第1図の構成を説明すると、図
示していない加工槽に設置される被加工物取付台1は、
その上面部に被加工物2を載置固定してめる。3はリー
ル4に巻装された加工用ワイヤ電極で、被加工物2に穿
設した加工開始穴5を通し、被加工物の下面側に設けた
巻取用のリール6に放電加工で消耗したワイヤを巻取る
ようにしである。7は放電加工部に加工液8を供給する
ポンプノズルである。9は交流電源、10はその交流電
源を整流して得た加工用直流電源(DC300V)、1
1は直流電源回路に挿入したスイッチ、18はワイヤ電
極5と接触接続した接触子で、ケーブルにて加工用直流
電源の負極が接続しである。ま良、直流電源10の正極
は被加工物2とケーブル接続しである。同装置は、スイ
ッチ11を閉成し、ワイヤ電極3と被加工物2との間隙
に生ずるアークによって、被加工物を放電加工し、ワイ
ヤ電極3を任意に動かすことによって任意の形に放電加
工するものである。
The present invention will be described in detail below with reference to the accompanying drawings. FIG. 1 is an overall configuration diagram of an electric discharge machining apparatus using a wire electrode, which is a subject of the present invention, and FIG. 2 is a schematic configuration diagram, partially in cross section, when the present invention is applied thereto. To explain the configuration of FIG. 1, the workpiece mount 1 installed in a processing tank (not shown) is
The workpiece 2 is placed and fixed on the upper surface thereof. 3 is a machining wire electrode wound around a reel 4, which is passed through a machining start hole 5 drilled in the workpiece 2 and is attached to a winding reel 6 provided on the underside of the workpiece, which is consumed during electrical discharge machining. This is to wind up the wire. 7 is a pump nozzle that supplies machining fluid 8 to the electrical discharge machining section. 9 is an AC power source, 10 is a DC power source for processing (DC300V) obtained by rectifying the AC power source, 1
Reference numeral 1 denotes a switch inserted into a DC power supply circuit, and 18 a contactor connected to the wire electrode 5, which is connected to the negative pole of the processing DC power supply through a cable. Well, the positive electrode of the DC power supply 10 is connected to the workpiece 2 by cable. The device closes a switch 11, performs electrical discharge machining on the workpiece using an arc generated in the gap between the wire electrode 3 and the workpiece 2, and electrical discharge machining the workpiece into an arbitrary shape by arbitrarily moving the wire electrode 3. It is something to do.

第2図は第1図に示す構成の放電加工装置に本発明の回
路を付加したものであるが、同実施例は、放電加工槽1
2に溜めである加工液8と被加工物2との間に補助電源
16が接続しである。この補助電源13は加工用直流電
源10よりははるかに低電圧で、例えば電池(9v)電
源である。そしてこの補助電源13の負極は抵抗14t
−介して被加工物2に接続してあシ、正極は加工液8の
液面に浮かしであるフロート電fj15と接続しである
と共に、抵抗16を介して被加工物取付台1とも接続し
である。17は加工槽12内の加工液8を吸上げ、管を
通して放電加工部に噴射させるためのポンプである。
FIG. 2 shows an electric discharge machining apparatus having the configuration shown in FIG. 1 to which the circuit of the present invention is added.
An auxiliary power source 16 is connected between the processing liquid 8, which is a reservoir 2, and the workpiece 2. This auxiliary power source 13 has a much lower voltage than the processing DC power source 10, and is, for example, a battery (9V) power source. The negative terminal of this auxiliary power supply 13 is a resistor 14t.
The positive electrode is connected to the float electrode fj15 floating on the surface of the machining fluid 8, and is also connected to the workpiece mount 1 through a resistor 16. It is. A pump 17 sucks up the machining fluid 8 in the machining tank 12 and injects it into the electrical discharge machining section through a pipe.

図示の如き構成の放電加工装置は、前述第1図での説明
と同様にスイッチ11の閉成により放電加工がなされる
が、そのとき同時に補助電@113からも被加工物2に
対して微少電流が供給されている。
In the electrical discharge machining apparatus having the configuration as shown in the figure, electrical discharge machining is performed by closing the switch 11 in the same way as explained in FIG. Current is being supplied.

そして、プログラム制御によって行なわれている放電加
工が深夜等の作業者が不在の際に終了し九とすると、ス
イッチ11の閉成によシ放電加工が停止されると共に、
ポンプ17の駆動も停止する。したがって、被加工物2
は発錆しようとするが、補助電源13よシの微少電流が
、フロート電極15−加工液8−1@付台1−被加工物
2−抵抗14の閉回路で流れ、被加工物2を負極側に保
つ。このように、   ゛放電加工が停止状態となった
際は、補助電源13よりの微少電流の供給によって被加
工物2はll1m化され、陰イオンは水に溶けない故に
外界より被加工物2が受ける酸化作用は打消され、被加
工物2の発錆は防止できる。この発錆防止は被加工物2
を取付台1に載置している間は行なわれ、長時間放電加
工を停止した後に、再度放電加工を行なう場合、あるい
は作業者が従事するような場合に特にその効果を発揮す
る。
Then, when the electrical discharge machining being carried out under program control ends when the operator is absent, such as late at night, the electrical discharge machining is stopped by closing the switch 11.
The drive of the pump 17 is also stopped. Therefore, the workpiece 2
is about to rust, but a minute current from the auxiliary power supply 13 flows through the closed circuit of the float electrode 15 - machining fluid 8 - 1 @ attachment table 1 - workpiece 2 - resistor 14, and the workpiece 2 is rusted. Keep it on the negative side. In this way, when electrical discharge machining is stopped, the workpiece 2 is reduced to 11m by the supply of a minute current from the auxiliary power source 13, and since anions are not soluble in water, the workpiece 2 is exposed to the outside world. The applied oxidation effect is negated, and rusting of the workpiece 2 can be prevented. This prevention of rust is the workpiece 2.
This is performed while the machine is placed on the mounting table 1, and is particularly effective when performing electrical discharge machining again after stopping electrical discharge machining for a long time, or when an operator is involved.

なお、上述の実施例においては、被加工物に微・0少電
流を供給する補助電源を、放電加工電源とは別途膜は九
場合について説明したが、放電加工用の直流電源から低
圧補助電源を構成し、それを第2図と同様に接続するこ
とによって電源装置をさらに簡略化構成できる。
In the above embodiment, the auxiliary power supply that supplies a very small current to the workpiece was explained as being separate from the electrical discharge machining power supply. By configuring and connecting them in the same manner as shown in FIG. 2, the configuration of the power supply device can be further simplified.

上述の実施例からも明らかなように本発明によれば、放
電加工電源の他に直流補助電源を構成し、放電加工停止
時に、その補助電源より被加工物が陰極電位側となるよ
う微小電流を流すように構成し友ものであるから、放電
加工後被加工物を大気中に長時間放置しておいても発錆
させることはなく、錆による被加工物の加工精度の低下
を防げる。
As is clear from the above embodiments, according to the present invention, a DC auxiliary power source is configured in addition to the electric discharge machining power source, and when the electric discharge machining is stopped, a minute current is supplied so that the workpiece is on the cathode potential side of the auxiliary power source. Since the workpiece is constructed so that it can flow, rust will not develop even if the workpiece is left in the atmosphere for a long time after electrical discharge machining, and it is possible to prevent the machining accuracy of the workpiece from deteriorating due to rust.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の対象となるワイヤ電極を用い九放電加
工装置の概略構成図、第2図は本発明によシ補助電源を
付加した放電加工装置の縦断面側面図である。 1・・・被加工物取付台、2・・・被加工物、3・・・
ワイヤ電極、8・・・加工液、9・・・交流電源、10
・・・加工用直流電源、11・・・スイッチ、12・・
・加工槽、16・・・補助電源、14.16・・・抵抗
、15・・・フロート電極、17・・・ポ代理人 弁理
士  秋 本 正 実
FIG. 1 is a schematic configuration diagram of an electric discharge machining apparatus using a wire electrode, which is a subject of the present invention, and FIG. 2 is a vertical cross-sectional side view of an electric discharge machining apparatus to which an auxiliary power source is added according to the present invention. 1... Workpiece mounting stand, 2... Workpiece, 3...
Wire electrode, 8... Processing fluid, 9... AC power supply, 10
...DC power supply for processing, 11...Switch, 12...
・Processing tank, 16...Auxiliary power supply, 14.16...Resistor, 15...Float electrode, 17...Po agent Patent attorney Masami Akimoto

Claims (1)

【特許請求の範囲】[Claims] 放電加工槽に載置した被加工物と、該被加工物を放電加
工すぺ〈配設したワイヤ電極とを加工間隙を介して対向
せしめ、該被加工物に放電加工電源の正極を、ワイヤ電
極に負極を接続し、該放電加工部に加工液を供給して放
電加工する放電加工装置であって、前記被加工物に負極
を、加工槽内の加工液と接触し、該加工液、被加工物取
付台を介して被加工物に電気的接続金なす電極に正極を
接続し、被加工物を負電極化する補助電源を設けたこと
を特徴とする放電加工装置。
A workpiece placed in an electric discharge machining tank and a wire electrode arranged in an electric discharge machining chamber are made to face each other across a machining gap, and the positive electrode of the electric discharge machining power supply is connected to the workpiece by a wire electrode. An electrical discharge machining apparatus that connects a negative electrode to an electrode and performs electrical discharge machining by supplying machining fluid to the electrical discharge machining section, wherein the negative electrode is connected to the workpiece, and the machining fluid is brought into contact with the machining fluid in a machining tank. An electric discharge machining apparatus characterized in that an auxiliary power supply is provided, which connects a positive electrode to an electrode that is electrically connected to the workpiece through a workpiece mounting base, and converts the workpiece into a negative electrode.
JP1760682A 1982-02-08 1982-02-08 Discharge machining device Pending JPS58137524A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1760682A JPS58137524A (en) 1982-02-08 1982-02-08 Discharge machining device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1760682A JPS58137524A (en) 1982-02-08 1982-02-08 Discharge machining device

Publications (1)

Publication Number Publication Date
JPS58137524A true JPS58137524A (en) 1983-08-16

Family

ID=11948537

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1760682A Pending JPS58137524A (en) 1982-02-08 1982-02-08 Discharge machining device

Country Status (1)

Country Link
JP (1) JPS58137524A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5422455A (en) * 1992-02-07 1995-06-06 Mitsubishi Denki Kabushiki Kaisha Electrical discharge machine with secondary electrode for corrosion prevention
US7795558B2 (en) * 2006-04-05 2010-09-14 Mitsubishi Electric Corporation Electric discharge machine and electric discharge machining method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5422455A (en) * 1992-02-07 1995-06-06 Mitsubishi Denki Kabushiki Kaisha Electrical discharge machine with secondary electrode for corrosion prevention
US7795558B2 (en) * 2006-04-05 2010-09-14 Mitsubishi Electric Corporation Electric discharge machine and electric discharge machining method

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