JPH1139021A - Route interpolation method for robot - Google Patents

Route interpolation method for robot

Info

Publication number
JPH1139021A
JPH1139021A JP19878997A JP19878997A JPH1139021A JP H1139021 A JPH1139021 A JP H1139021A JP 19878997 A JP19878997 A JP 19878997A JP 19878997 A JP19878997 A JP 19878997A JP H1139021 A JPH1139021 A JP H1139021A
Authority
JP
Japan
Prior art keywords
point
teaching
intersection
flange
control point
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP19878997A
Other languages
Japanese (ja)
Other versions
JP4085208B2 (en
Inventor
Keiichi Takaoka
佳市 高岡
Koji Tomita
浩治 冨田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yaskawa Electric Corp
Original Assignee
Yaskawa Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yaskawa Electric Corp filed Critical Yaskawa Electric Corp
Priority to JP19878997A priority Critical patent/JP4085208B2/en
Publication of JPH1139021A publication Critical patent/JPH1139021A/en
Application granted granted Critical
Publication of JP4085208B2 publication Critical patent/JP4085208B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Numerical Control (AREA)
  • Manipulator (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a route interpolation method that makes it possible to have a corner part passed at a high speed without accelerating or decelerating while shock to each jointed axis is suppressed and the and the action of a control point is kept to be a linear action. SOLUTION: Three teaching points P1, P2 and P3 are given and when an intersection point (Pf0 ) between a central axis line C1 of a flange driving shaft 13 and a teaching plane 11 comes closer to the teaching point P2 than to a point of a reference distance (L1) from the teaching point P2 during a moving operation to the teaching point P2 from the teaching point P1, the intersection point (Pf0 ) is made the intersection P4, a distance from the teaching point P2 to the intersection point P4 is made Le, and a point of a distance Le from the teaching point P2 on a straight line towards the teaching point P3 from the teaching point P2 is made P5. Hereafter, until a control point 8 passes the point P5 on the straight line towards the teaching point P3 from the teaching point P2, a wrist flange 5 is made to perform a rotary driving and the control point 8 is made to execute a straight linear action so that the intersection point (Pf0 ) moves on a circular arc which passes the intersection point P4, the teaching point P2 and the point P5.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ロボットの手首フ
ランジに装着された工具の先端部の制御点の移動経路
(軌道)として入力された教示点から、前記制御部の目
標経路を生成するロボットの経路補間方法に関するもの
で、詳しくは、移動経路に屈曲したコーナー部分が存在
する場合に、コーナー部分を加減速なしで高速に通過可
能にするための改良に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a robot for generating a target path of a control unit from a teaching point input as a movement path (trajectory) of a control point at a tip of a tool mounted on a wrist flange of the robot. More specifically, the present invention relates to an improvement for enabling high-speed passage through a corner portion without acceleration or deceleration when a curved corner portion exists in a moving route.

【0002】[0002]

【従来の技術】近年、ロボットがいろいろな作業現場で
活用されている。このようなロボットは、例えば、多関
節のアームの先端部の手首フランジに作業用の工具を装
着し、工具の先端部を、作業内容に即して、所望の移動
経路(軌道)で移動させる。従って、作業の品質向上、
信頼性向上を図るためには、工具の先端部の移動動作の
精度と安定性の追求が重要課題とされている。前記工具
の先端部(制御点)の移動経路は、複数の教示点により
予め与え、一つの教示点から次の教示点までの間を単純
に直線運動させる場合には、教示点を結ぶ直線経路を教
示点間の補間演算により求める。しかし、複数の教示点
で示した移動経路の途中に屈曲したコーナー部分が存在
する場合、直線経路と同様の取り扱いでコーナー部分を
通過させようとすると、アームの各関節部分等に過大な
衝撃がかかるという問題が生じる。そこで、従来では、
複数の教示点で示した移動経路の途中に屈曲したコーナ
ー部分が存在する場合、コーナー部分に近づくと減速し
てコーナー点で一旦停止させ、進行方向を変えた後に加
速させて通常の移動速度に戻したり、あるいは、コーナ
ー部分を形成している二つの直線経路上の加減速が必要
となる範囲を滑らかな円弧等の曲線経路に置き換えるこ
とで、コーナー部分通過時における衝撃の作用を抑える
経路補間方法が提案されている。
2. Description of the Related Art In recent years, robots have been used in various work sites. In such a robot, for example, a work tool is mounted on a wrist flange at the tip of an articulated arm, and the tip of the tool is moved along a desired movement path (trajectory) in accordance with the work content. . Therefore, work quality improvement,
In order to improve the reliability, it is important to pursue the accuracy and stability of the movement of the tip of the tool. A moving path of the tip (control point) of the tool is given in advance by a plurality of teaching points, and when a simple linear movement is performed from one teaching point to the next teaching point, a linear path connecting the teaching points is provided. Is obtained by interpolation calculation between teaching points. However, if there is a bent corner in the middle of the movement path indicated by a plurality of teaching points, an excessive impact will be applied to each joint of the arm when trying to pass the corner in the same way as a straight path. Such a problem arises. So, conventionally,
If there is a bent corner part of the movement path indicated by multiple teaching points, decelerate as you approach the corner part, stop at the corner point, change the direction of travel, accelerate after moving to the normal moving speed Path interpolation that suppresses the effect of impact when passing through a corner by returning or replacing the area that requires acceleration / deceleration on two straight paths that form the corner with a curved path such as a smooth arc A method has been proposed.

【0003】[0003]

【発明が解決しようとする課題】しかし、前述した従来
の経路補間方法では、コーナー部分の通過時に加減速と
一旦停止を実行する方法の場合は、制御点の移動速度が
コーナー部分付近で大きく変化するため、例えば、ロボ
ットによる作業がシール材を塗布するシーリングの場
合、シール材の付着量がコーナー部分付近で増えるな
ど、作業品質にばらつきが生じ易いという問題が生じ
る。また、移動経路を曲線に置き換える方法の場合は、
当初に要求された角張った教示経路を忠実に再現するこ
とができず、移動精度の低下等の問題が生じる。そこ
で、本発明の目的は上記課題を解消することにあり、ロ
ボットの制御点の移動経路に屈曲したコーナー部分が存
在する場合に、ロボットの各関節軸への衝撃を抑えなが
ら、かつ、制御点の動作は直線動作のままで、コーナー
部分を加減速なしで高速に通過させることのできるロボ
ットの経路補間方法を提供することである。
However, in the above-described conventional path interpolation method, when the acceleration / deceleration and the temporary stop are executed when the vehicle passes through the corner, the moving speed of the control point greatly changes near the corner. Therefore, for example, when the operation performed by the robot is sealing in which a sealant is applied, there is a problem that the work quality tends to vary, such as an increase in the amount of the sealant attached near the corner. If you want to replace the travel route with a curve,
The originally required angular teaching path cannot be faithfully reproduced, causing problems such as a decrease in movement accuracy. Therefore, an object of the present invention is to solve the above-mentioned problems, and when there is a bent corner portion in the movement path of the control point of the robot, while controlling the impact on each joint axis of the robot, Is to provide a path interpolation method for a robot that can pass through a corner portion at high speed without acceleration / deceleration while maintaining a linear operation.

【0004】[0004]

【課題を解決するための手段】本発明のロボットの経路
補間方法は、工具が装着される手首フランジのフランジ
面が前記工具の先端部の制御点の移動経路を示唆する教
示点群のなす教示平面に対して平行に設定されると共
に、中心軸線が前記教示平面に直交するフランジ駆動軸
によって前記手首フランジが回転可能に支持され、ま
た、前記工具は前記制御点が前記フランジ駆動軸の中心
軸線に対してオフセット距離を持つように前記フランジ
面に装備されたロボットであって、前記フランジ駆動軸
の中心軸線と教示平面との交点がほぼ教示点を結んだ線
上に位置し、かつ、前記フランジ駆動軸の中心軸線と教
示平面との交点から制御点への方向がほぼ前記制御点の
移動方向となるように、3点以上の教示点を与え、前記
制御点が教示点で示した移動経路を直線動作により進む
ように経路補間を行うロボットの経路補間方法におい
て、3点の教示点P1,P2,P3を与え、教示点P1
から教示点P2への移動動作中に、前記フランジ駆動軸
の中心軸線と教示平面との交点が教示点P2から基準距
離L1の点よりも教示点P2に近づいた場合に、前記フ
ランジ駆動軸の中心軸線と教示平面との交点をP4、教
示点P2から交点P4までの距離をLe、教示点P2か
ら教示点P3へ向かう直線上で教示点P2から距離Le
の点をP5として、以後、制御点が教示点P2から教示
点P3へ向かう直線上の点P5を通過するまで、前記フ
ランジ駆動軸の中心軸線と教示平面との交点が前記交点
P4,教示点P2,点P5通る円弧上を移動するよう
に、前記手首フランジを回転駆動させて、制御点が教示
した経路上を直線動作するように経路補間するものであ
る。上記構成によれば、3点の教示点P1,P2,P3
で与えられたロボットの制御点の移動経路が、教示点P
2がコーナー部分となる折れ線経路の場合、教示点P1
から教示点P2への移動動作中に、前記フランジ駆動軸
の中心軸線と教示平面との交点が教示点P2から基準距
離L1の点よりも教示点P2に近づくと、以後、制御点
が教示点P2から教示点P3へ向かう直線上の点P5を
通過するまでは、前記フランジ駆動軸の中心軸線と教示
平面との交点が前記交点P4,教示点P2,点P5通る
円弧上を移動するように、前記手首フランジを回転駆動
させて、制御点は教示した経路上を直線動作させる。そ
のため、接続点自体は、教示点によって与えられた直線
経路を忠実にトレースすることができる。そして、関節
部である手首フランジは、滑らかな回転動作となるた
め、コーナー部分の通過時に、ロボットの基本軸(位置
を司るベースの3軸)に対して急峻な速度変動が発生し
ない。そのため、ロボットの各関節軸等の大きな衝撃荷
重が作用せず、衝撃荷重の作用に起因する振動の発生を
抑えて、コーナー点を直線動作で通過させることができ
る。
According to the present invention, there is provided a path interpolation method for a robot, wherein a flange surface of a wrist flange on which a tool is mounted is formed by a teaching point group indicating a movement path of a control point at a tip end of the tool. The wrist flange is rotatably supported by a flange drive shaft whose center axis is set to be parallel to the plane and whose central axis is orthogonal to the teaching plane, and the tool is configured such that the control point is the center axis of the flange drive shaft. A robot provided on the flange surface so as to have an offset distance with respect to the flange surface, wherein the intersection of the center axis of the flange drive shaft and the teaching plane is located substantially on a line connecting the teaching points, and Three or more teaching points are provided so that the direction from the intersection between the center axis of the drive shaft and the teaching plane to the control point is substantially the moving direction of the control point, and the control point is indicated by the teaching point. In route interpolation method of a robot for performing route interpolated to a movement path proceeds by linear operations, given the teaching points P1, P2, P3 of the 3-point, the teaching point P1
During the movement operation from the teaching point P2 to the teaching point P2, when the intersection of the center axis of the flange drive shaft and the teaching plane is closer to the teaching point P2 than the reference distance L1 from the teaching point P2, The intersection point between the center axis and the teaching plane is P4, the distance from the teaching point P2 to the intersection point P4 is Le, and the distance Le from the teaching point P2 on the straight line from the teaching point P2 to the teaching point P3.
Is defined as P5, and thereafter, until the control point passes a point P5 on a straight line from the teaching point P2 to the teaching point P3, the intersection between the center axis of the flange drive shaft and the teaching plane is the intersection P4, the teaching point The wrist flange is rotationally driven so as to move on an arc passing through points P2 and P5, and the path interpolation is performed so that the control point linearly moves on the path taught by the control point. According to the above configuration, the three teaching points P1, P2, P3
The movement path of the control point of the robot given by
If 2 is a polygonal line path that is a corner, the teaching point P1
During the movement from the teaching point P2 to the teaching point P2, if the intersection between the center axis of the flange drive shaft and the teaching plane is closer to the teaching point P2 than the point at the reference distance L1 from the teaching point P2, then the control point is changed to the teaching point. Until passing a point P5 on a straight line from P2 to the teaching point P3, the intersection between the center axis of the flange drive shaft and the teaching plane moves on an arc passing through the intersection P4, the teaching point P2, and the point P5. Then, the wrist flange is driven to rotate, so that the control point moves linearly on the taught path. Therefore, the connection point itself can faithfully trace the straight line path given by the teaching point. Since the wrist flange, which is a joint, performs a smooth rotation operation, a steep speed fluctuation does not occur with respect to the basic axis (the three axes of the base that controls the position) of the robot when passing through the corner portion. Therefore, a large impact load such as each joint axis of the robot does not act, and the vibration caused by the effect of the impact load can be suppressed, and the corner point can be passed in a linear motion.

【0005】[0005]

【発明の実施の形態】以下、図面を参照して本発明の実
施の形態について説明する。図1乃至図7は本発明に係
るロボットの経路補間方法の一実施形態を示したもの
で、図1は本発明に係る経路補間方法の一実施形態によ
り作業するロボットの全体概略図、図2は図1に示した
ロボットの手首フランジの上面図、図3は図1に示した
ロボットの手首フランジの側面図、図4は本発明に係る
経路補間方法の一実施形態における補間演算処理の手順
を示すフローチャート、図5は図4に示した処理におい
て、制御点がコーナー点に到達するまでのフランジ駆動
軸の中心軸線と教示平面との交点と、制御点との移動動
作説明図、図6は図4に示した処理において、制御点が
コーナー点通過後のフランジ駆動軸の中心軸線と教示平
面との交点と、制御点との移動動作説明図、図7は図4
に示した処理によって制御点が教示点P1から教示点P
2を経て教示点P3に到達するまでのフランジ駆動軸の
中心軸線と教示平面との交点と、制御点との移動動作説
明図である。まず、本発明の一実施形態の経路補間方法
により動作するロボット1について、図1乃至図3に基
づいて説明する。前記ロボット1は、いわゆる多関節ロ
ボットで、工具3が装着される手首フランジ5のフラン
ジ面6が、前記工具3の先端部の制御点8の移動経路9
を示唆する教示点群のなす教示平面11に対して平行に
設定されている。また、このロボット1では、前記手首
フランジ5がフランジ駆動軸13によって回転可能に支
持されており、前記フランジ駆動軸13の中心軸線C1
が前記教示平面11に直交している。また、前記工具3
は、図3に示すように、前記制御点8が前記フランジ駆
動軸13の中心軸線C1に対してオフセット距離R1を
持つように前記フランジ面6に装備されている。そし
て、ロボット1には、前記制御点8の移動経路の補間演
算処理や、補間演算処理結果に基づいて各関節部に動作
信号を出力する制御装置(図示略)が備えられている。
前記制御装置は、前記制御点8を教示平面11上へ投影
した点を制御点Pc、前記フランジ駆動軸13の中心軸
線C1と教示平面11との交点(即ち、手首フランジ5
の回転中心Pfを教示平面11上に投影した点)をPf
0とするとき、交点Pf0がほぼ教示点を結んだ線上に位
置し、かつ、前記交点Pf0から制御点Pcへの方向が
ほぼ前記制御点Pcの移動方向となるように、予め3点
の教示点P1,P2,P3を与え、前記制御点Pcが教
示点P1,P2,P3で示した移動経路9を直線動作に
より進むように経路補間を行う。3点の教示点P1,P
2,P3の示す移動経路9が、図1に示すように、教示
点P1を出発点として直線動作で教示点P3まで進む
時、教示点P2をコーナー点とする直交2直線の軌道と
なる場合、前記制御装置は、図4に示す手順で、コーナ
ー部分に対する経路補間処理を行う。なお、図4に示し
た処理は、基本制御クロック毎に実施される。まず、制
御点Pcが教示点P1から教示点P2に向かっている途
中なのか、あるいは既に教示点P2を通過して教示点P
3に向かっている途中なのかを判別する(S101)。
そして、前記S101で、制御点Pcが教示点P1から
教示点P2に向かっている途中と判別された場合には、
まず、通常の逆変換(=逆運動学の解を求めて直交座標
をロボットの各軸座標に変換すること)処理を行う直前
まで、直線補間処理を行う(S201)。次いで、次の
(1)式に基づいて制御点Pcから手首フランジ5の回
転中心Pfを求めると共に、求めた手首フランジ5の回
転中心Pfから直線P1P2へ下した垂線の交点Pf0
を求める(S202)。 Pf=Pc*E-1 …(1) 前記(1)式において、Eはエンドエフェクタである。
次いで、既にコーナー部の補間処理中か否かを、制御フ
ラグに基づいて判別する(S203)。前記S203
で、コーナー部の補間処理中でないと判断された場合
は、前記交点Pf0から教示点P2までの距離が基準距
離L1よりも小さいか否かを判別し(S211)、交点
Pf0から教示点P2までの距離が基準距離L1よりも
大きい場合には、先にS201で算出した制御点Pcを
補間した制御点位置Pc0として所定の逆変換処理を行
い(S401)、さらに算出したロボットの各軸角度を
モータ現在パルスに変換してサーボ部に払い出して処理
を終了する(S402)。前述のS211で、交点Pf
0から教示点P2までの距離が基準距離L1よりも小さ
いと判断された場合は、図5に示すように、交点Pf0
を交点P4、そして該交点P4から教示点P2までの距
離をLe、直線P2P3上で教示点P2から距離Leの
点を点P5とし、交点P4,教示点P2,点P5通る円
C2の中心点Opと半径R2とを求め、コーナー部の補
間処理中の制御フラグをセットして、前述したS401
に移行する(S212)。前述のS203で、コーナー
部の補間処理中と判断された場合は、次の(A)〜
(D)の処理を順に行う(S221)。 (A) まず、図5に示すように、制御点Pcを中心と
した半径R1の円C1を求める。図5では、制御点Pc
が教示点P2に重なった状態を示している。 (B) そして、円C1と前記円C2との交点が、手首
フランジ5の回転中心Pfの位置となるように、以下の
演算を実行する。まず、図5に示すように、制御点Pc
と教示点P1とを結んだ線分PcP1と、制御点Pcと
円C2の中心点Opとを結んだ線分PcOpのなす角度
αを、次の(2)〜(4)式に基づいて求める(内
積)。 l=P1−Pc/|P1Pc| …(2) m=Op−Pc/|OpPc| …(3) α=cos-1(lxx+lyy+lzz) …(4) さらに、制御点Pcと中心点Opとの距離をL2とし
て、それぞれの円C1,C2の半径R1,R2と前記距
離L2とを次の(5)式に代入して、円C1,C2相互
の交点Qと制御点Pcとを結んだ線分QPcと、制御点
Pcと中心点Opとを結んだ線分OpPcとの成す角度
βを求める。 β=cos-1(R12+L22−R22/2*R1*L2) …(5) (C) 次いで、線分QPcと線分P1P2との成す角
度γを次の(6)式により求める。 γ=β−α …(6) (D)次いで、前記(6)式で求めた角度γを次の
(7)式に代入して、補間した制御点位置Pc0を算出
する。 Pc0=Pc*rot(z,γ) …(7) 上記の(7)式は、制御点PcをTz回りに角度γ(又
は−γ)だけ回転させている。以上のS221の処理が
済んだら、前述したS401及びS402を順に実行し
て処理を終了する。以上のS201以降の処理は、制御
点Pcが教示点P2に到達するまで繰り返される。ま
た、S221以降の処理は、最初にS212によってコ
ーナー部処理中の制御フラグがセットされたら、それ以
後、制御点Pcが教示点P2に到達するまで繰り返され
る。また、前記S101で、制御点Pcが教示点P2か
ら教示点P3に向かっている途中と判別された場合に
は、まず、通常の逆変換(=逆運動学の解を求めて直交
座標をロボットの各軸座標に変換すること)処理を行う
直前まで、直線補間処理を行う(S301)。次いで、
前述の(1)式に基づいて制御点Pcから手首フランジ
5の回転中心Pfを求めると共に、求めた手首フランジ
5の回転中心Pfから直線P2P3へ下した垂線の交点
Pf0を求める(S302)。次いで、既にコーナー部
の補間処理中か否かを、制御フラグに基づいて判別する
(S303)。前記S303で、コーナー部の補間処理
中でないと判断された場合は、前述のS401に移行し
て、先にS301で算出した制御点Pcを補間した制御
点位置Pc0として所定の逆変換処理を行い、さらに算
出したロボットの各軸角度をモータ現在パルスに変換し
てサーボ部に払い出して処理を終了する(S402)。
前述のS303で、コーナー部の補間処理中と判断され
た場合は、次の(A)〜(D)の処理を順に行う(S3
21)。 (A) まず、図6に示すように、制御点Pcを中心と
した半径R1の円C1を求める。 (B) そして、円C1と前記円C2との交点Qが、手
首フランジ5の回転中心Pfの位置となるように、以下
の演算を行う。まず、図6に示すように、制御点Pcと
教示点P3とを結んだ線分PcP3と、制御点Pcと円
C2の中心点Opとを結んだ線分PcOpのなす角度α
を、次の(8)〜(10)式に基づいて求める(内
積)。 l=P3−Pc/|P3Pc| …(8) m=Op−Pc/|OpPc| …(9) α=π−cos-1(lxx+lyy+lzz) …(10) さらに、制御点Pcと中心点Opとの距離をL2とし
て、それぞれの円C1,C2の半径R1,R2と前記距
離L2とを次の(11)式に代入して、円C1,C2相
互の交点Qと制御点Pcとを結んだ線分QPcと、制御
点Pcと中心点Opとを結んだ線分OpPcとの成す角
度βを求める。 β=cos-1(R12+L22−R22/2*R1*L2) …(11) (C) 次いで、線分QPcと線分P2P3との成す角
度γを次の(12)式により求める。 γ=α−β …(12) (D)次いで、前記(6)式で求めた角度γを次の(1
3)式に代入して、補間した制御点位置Pc0を算出す
る。 Pc0=Pc*rot(z,γ) …(13) 上記の(13)式は、制御点PcをTz回りに角度γ
(又は−γ)だけ回転させている。以上のS321の処
理が済んだら、交点Pf0から点P5までの距離が最短
か否かを判断し(S322)、最短でない場合は、前述
したS401及びS402を順に実行して処理を終了す
る。前記S322において、交点Pf0から点P5まで
の距離が最短であると判断された場合には、前述したコ
ーナー部処理中の制御フラグをリセットし(S32
3)、その後に、前述したS401及びS402を順に
実行して処理を終了する。以上のS321以降の処理
は、交点Pf0から点P5までの距離が最短となってコ
ーナー部処理中の制御フラグがリセットされるまで繰り
返され、それ以後、教示点P3に向かう間は、再度、通
常の直線補間制御が行われる。以上の補間処理によっ
て、前記制御点Pcが教示点P1から教示点P3へ到達
するまでの制御点Pcの軌跡を経時的に、連続描画した
のが、図7である。以上の説明から明らかなように、本
発明の一実施形態の経路補間方法は、3点の教示点P
1,P2,P3を与え、教示点P1から教示点P2への
移動動作中に、前記フランジ駆動軸13の中心軸線C1
と教示平面11との交点が教示点P2から基準距離L1
の点よりも教示点P2に近づいた場合に、前記フランジ
駆動軸13の中心軸線C1と教示平面11との交点をP
4、教示点P2から交点P4までの距離をLe、教示点
P2から教示点P3へ向かう直線上で教示点P2から距
離Leの点をP5として、以後、制御点8が教示点P2
から教示点P3へ向かう直線上の点P5を通過するま
で、前記フランジ駆動軸13の中心軸線C1と教示平面
11との交点が前記交点P4,教示点P2,点P5通る
円弧上を移動するように、前記手首フランジ5を回転駆
動させて、制御点8が教示した経路上を直線動作するよ
うに経路補間するもので、3点の教示点P1,P2,P
3で与えられたロボットの制御点8の移動経路9が、教
示点P2がコーナー部分となる折れ線経路の場合、教示
点P1から教示点P2への移動動作中に、前記フランジ
駆動軸13の中心軸線C1と教示平面11との交点が教
示点P2から基準距離L1の点よりも教示点P2に近づ
くと、以後、制御点8が教示点P2から教示点P3へ向
かう直線上の点P5を通過するまでは、前記フランジ駆
動軸13の中心軸線C1と教示平面11との交点が前記
交点P4,教示点P2,点P5通る円弧上を移動するよ
うに、前記手首フランジ5を回転駆動させて、制御点8
は教示した経路上を直線動作させる。そのため、接続点
自体は、教示点によって与えられた直線経路を忠実にト
レースすることができる。そして、関節部である手首フ
ランジ5は、滑らかな回転動作となるため、コーナー部
分の通過時に、ロボットの基本軸(位置を司るベースの
3軸)に対して急峻な速度変動が発生しない。そのた
め、ロボットの各関節軸等の大きな衝撃荷重が作用せ
ず、衝撃荷重の作用に起因する振動の発生を抑えて、コ
ーナー点を直線動作で通過させることができる。
Embodiments of the present invention will be described below with reference to the drawings. FIGS. 1 to 7 show one embodiment of a robot path interpolation method according to the present invention. FIG. 1 is an overall schematic view of a robot working by one embodiment of the path interpolation method according to the present invention. Is a top view of the wrist flange of the robot shown in FIG. 1, FIG. 3 is a side view of the wrist flange of the robot shown in FIG. 1, and FIG. 4 is a flowchart of an interpolation calculation process in one embodiment of the path interpolation method according to the present invention. FIG. 5 is a flowchart showing the movement of the intersection between the center axis of the flange drive shaft and the teaching plane until the control point reaches the corner point and the movement of the control point in the processing shown in FIG. FIG. 7 is an explanatory diagram of a movement operation between the control point and the intersection of the center axis of the flange drive shaft and the teaching plane after the control point passes through the corner point in the processing shown in FIG.
The control point changes from the teaching point P1 to the teaching point P
FIG. 7 is an explanatory diagram of a movement operation between a control point and an intersection between the center axis of the flange drive shaft and the teaching plane until reaching a teaching point P3 via the control point 2; First, a robot 1 that operates by a path interpolation method according to an embodiment of the present invention will be described with reference to FIGS. The robot 1 is a so-called articulated robot, in which a flange surface 6 of a wrist flange 5 on which the tool 3 is mounted has a movement path 9 of a control point 8 at the tip of the tool 3.
Are set in parallel with the teaching plane 11 formed by the teaching point group indicating the above. In the robot 1, the wrist flange 5 is rotatably supported by the flange drive shaft 13, and the center axis C1 of the flange drive shaft 13 is provided.
Are perpendicular to the teaching plane 11. The tool 3
Are mounted on the flange surface 6 so that the control point 8 has an offset distance R1 with respect to the center axis C1 of the flange drive shaft 13, as shown in FIG. The robot 1 is provided with a control device (not shown) that outputs an operation signal to each joint based on an interpolation calculation process of the movement path of the control point 8 and a result of the interpolation calculation process.
The control device controls the control point Pc by projecting the control point 8 onto the teaching plane 11 and the intersection (i.e., the wrist flange 5) of the center axis C <b> 1 of the flange drive shaft 13 with the teaching plane 11.
(The point where the rotation center Pf is projected on the teaching plane 11)
When set to 0 , three points are set in advance so that the intersection Pf 0 is substantially on the line connecting the teaching points, and the direction from the intersection Pf 0 to the control point Pc is substantially the moving direction of the control point Pc. Of the teaching points P1, P2, and P3, and the path interpolation is performed so that the control point Pc advances on the moving path 9 indicated by the teaching points P1, P2, and P3 by a linear operation. 3 teaching points P1, P
As shown in FIG. 1, when the traveling route 9 indicated by P2 and P3 moves to the teaching point P3 in a linear motion with the teaching point P1 as a starting point, the trajectory is an orthogonal two straight lines with the teaching point P2 as a corner point. The control device performs a path interpolation process on a corner portion according to the procedure shown in FIG. The processing shown in FIG. 4 is performed for each basic control clock. First, whether the control point Pc is on the way from the teaching point P1 to the teaching point P2, or has already passed the teaching point P2 and
It is determined whether the vehicle is in the middle of moving toward 3 (S101).
If it is determined in S101 that the control point Pc is on the way from the teaching point P1 to the teaching point P2,
First, linear interpolation processing is performed until immediately before normal inverse conversion (= conversion of orthogonal coordinates to a coordinate of each axis of a robot by obtaining a solution of inverse kinematics) (S201). Next, based on the following equation (1), the rotation center Pf of the wrist flange 5 is obtained from the control point Pc, and the intersection Pf 0 of a perpendicular drawn from the obtained rotation center Pf of the wrist flange 5 to the straight line P1P2.
Is obtained (S202). Pf = Pc * E -1 (1) In the above equation (1), E is an end effector.
Next, it is determined whether or not the interpolation process of the corner portion is already being performed based on the control flag (S203). S203
In, if it is determined that not being the interpolation processing of the corner section, the distance from the intersection point Pf 0 to the teaching point P2 is to determine less or not than the reference distance L1 (S211), the teaching point from the intersection point Pf 0 If the distance to P2 is greater than the reference distance L1 is as the control point position Pc 0 interpolated control points Pc calculated at S201 above performs predetermined inverse transform process (S401), the further the calculated robot The shaft angle is converted into the current pulse of the motor and paid out to the servo unit, and the process is terminated (S402). In the aforementioned S211, the intersection Pf
If the distance from 0 to the teaching point P2 is determined to be smaller than the reference distance L1, as shown in FIG. 5, the intersection point Pf 0
Is the intersection point P4, the distance from the intersection point P4 to the teaching point P2 is Le, the point Le from the teaching point P2 on the straight line P2P3 is the point P5, and the center point of the circle C2 passing through the intersection point P4, the teaching point P2, and the point P5 Op and the radius R2 are obtained, and a control flag during the interpolation process of the corner portion is set, and the above-mentioned S401 is set.
(S212). If it is determined in step S203 that the interpolation process of the corner is being performed, the following (A) to
The processing of (D) is performed sequentially (S221). (A) First, as shown in FIG. 5, a circle C1 having a radius R1 around the control point Pc is obtained. In FIG. 5, the control point Pc
Indicates a state in which it overlaps the teaching point P2. (B) Then, the following calculation is performed so that the intersection of the circle C1 and the circle C2 is located at the position of the rotation center Pf of the wrist flange 5. First, as shown in FIG.
An angle α formed by a line segment PcP1 connecting the control point Pc and the center point Op of the circle C2 with the line segment PcP1 connecting the control point P1 and the teaching point P1 is obtained based on the following equations (2) to (4). (inner product). l = P1Pc / | P1Pc | ... (2) m = OpPc / | OpPc | ... (3) α = cos -1 (l x m x + l y m y + l z m z) ... (4) further , The distance between the control point Pc and the center point Op is L2, and the radii R1, R2 of the circles C1, C2 and the distance L2 are substituted into the following equation (5) to obtain the intersection of the circles C1, C2. An angle β formed between a line segment QPc connecting Q and the control point Pc and a line segment OpPc connecting the control point Pc and the center point Op is determined. β = cos -1 (R1 2 + L2 2 -R2 2/2 * R1 * L2) ... (5) (C) Then, determine the angle formed between the line segment QPc and a line segment P1P2 gamma by the following formula (6) . γ = β−α (6) (D) Next, the angle γ obtained by the above equation (6) is substituted into the following equation (7) to calculate the interpolated control point position Pc 0 . Pc 0 = Pc * rot (z, γ) (7) In the above equation (7), the control point Pc is rotated around Tz by an angle γ (or −γ). After the above-described processing of S221 is completed, the above-described S401 and S402 are sequentially executed, and the processing is terminated. The processing from S201 onward is repeated until the control point Pc reaches the teaching point P2. After the control flag during corner processing is set in S212 at first, the processing from S221 is repeated until the control point Pc reaches the teaching point P2. If it is determined in step S101 that the control point Pc is on the way from the teaching point P2 to the teaching point P3, first, a normal inverse transformation (= a solution of inverse kinematics is obtained and the orthogonal coordinates are obtained by the robot) Linear interpolation processing is performed until immediately before the processing is performed (S301). Then
The rotation center Pf of the wrist flange 5 is obtained from the control point Pc based on the above equation (1), and the intersection Pf 0 of a perpendicular drawn from the obtained rotation center Pf of the wrist flange 5 to the straight line P2P3 is obtained (S302). Next, it is determined whether or not the interpolation processing of the corner portion is already being performed based on the control flag (S303). If it is determined in step S303 that the interpolation process for the corner portion is not being performed, the process proceeds to step S401, in which a predetermined inverse conversion process is performed as the control point position Pc 0 obtained by interpolating the control point Pc previously calculated in step S301. Then, the calculated respective axis angles of the robot are converted into current pulses of the motor and paid out to the servo unit, and the process is terminated (S402).
If it is determined in step S303 that the interpolation process of the corner is being performed, the following processes (A) to (D) are sequentially performed (S3).
21). (A) First, as shown in FIG. 6, a circle C1 having a radius R1 around the control point Pc is obtained. (B) Then, the following calculation is performed such that the intersection Q between the circle C1 and the circle C2 is located at the position of the rotation center Pf of the wrist flange 5. First, as shown in FIG. 6, an angle α formed by a line segment PcP3 connecting the control point Pc and the teaching point P3 and a line segment PcOp connecting the control point Pc and the center point Op of the circle C2.
Is calculated based on the following equations (8) to (10) (inner product). l = P3Pc / | P3Pc | ... (8) m = OpPc / | OpPc | ... (9) α = π-cos -1 (l x m x + l y m y + l z m z) ... (10 Further, assuming that the distance between the control point Pc and the center point Op is L2, the radii R1 and R2 of the circles C1 and C2 and the distance L2 are substituted into the following equation (11), and the distance between the circles C1 and C2 is An angle β formed by a line segment QPc connecting the intersection Q of the control point Pc and the control point Pc and a line segment OpPc connecting the control point Pc and the center point Op is determined. β = cos -1 (R1 2 + L2 2 -R2 2/2 * R1 * L2) ... (11) (C) Then, determine the angle formed between the line segment QPc and a line segment P2P3 gamma by the following equation (12) . γ = α−β (12) (D) Next, the angle γ obtained by the above equation (6) is calculated by the following equation (1).
Substituting in the equation 3), the interpolated control point position Pc 0 is calculated. Pc 0 = Pc * rot (z, γ) (13) In the above equation (13), the control point Pc is set at an angle γ about Tz.
(Or -γ). After the above processing of S321, it is determined whether or not the distance from the intersection Pf0 to the point P5 is the shortest (S322). If the distance is not the shortest, the above-described S401 and S402 are sequentially executed and the processing is terminated. In S322, when it is determined that the distance from the intersection Pf0 to the point P5 is the shortest, the control flag during the corner processing described above is reset (S32).
3) After that, the above-described steps S401 and S402 are sequentially executed, and the process ends. The processing from S321 onward is repeated until the distance from the intersection point Pf0 to the point P5 becomes the shortest and the control flag during the corner part processing is reset. Thereafter, while heading to the teaching point P3, the normal processing is repeated again. Is performed. FIG. 7 shows the trajectory of the control point Pc from when the control point Pc reaches the teaching point P3 until the control point Pc reaches the teaching point P3. As is clear from the above description, the path interpolation method according to the embodiment of the present invention employs three teaching points P
1, P2, and P3, and during the movement operation from the teaching point P1 to the teaching point P2, the center axis C1 of the flange drive shaft 13
Is the reference distance L1 from the teaching point P2
Is closer to the teaching point P2 than the point, the intersection point between the center axis C1 of the flange drive shaft 13 and the teaching plane 11 is defined as P.
4. The distance from the teaching point P2 to the intersection point P4 is Le, and the point from the teaching point P2 to the distance Le on the straight line from the teaching point P2 to the teaching point P3 is P5.
, The intersection of the center axis C1 of the flange drive shaft 13 and the teaching plane 11 moves on an arc passing through the intersection P4, the teaching point P2, and the point P5 until passing through a point P5 on a straight line from the to the teaching point P3. Then, the wrist flange 5 is rotationally driven to interpolate the path so that the control point 8 linearly moves on the path taught. The three teaching points P1, P2, P
If the movement path 9 of the control point 8 of the robot given in 3 is a polygonal line path in which the teaching point P2 is a corner, the center of the flange drive shaft 13 during the movement operation from the teaching point P1 to the teaching point P2. When the intersection of the axis C1 and the teaching plane 11 approaches the teaching point P2 from the teaching point P2 more than the reference distance L1, the control point 8 passes through a point P5 on a straight line from the teaching point P2 to the teaching point P3. Until the wrist flange 5 is rotated so that the intersection of the center axis C1 of the flange drive shaft 13 and the teaching plane 11 moves on an arc passing through the intersection P4, the teaching point P2, and the point P5, Control point 8
Makes a linear motion on the taught path. Therefore, the connection point itself can faithfully trace the straight line path given by the teaching point. Since the wrist flange 5, which is a joint, performs a smooth rotation operation, when passing through a corner portion, a steep speed fluctuation does not occur with respect to the basic axis (the three axes of the base that controls the position) of the robot. Therefore, a large impact load such as each joint axis of the robot does not act, and the generation of vibration due to the impact load can be suppressed, and the corner point can be passed in a linear motion.

【0006】[0006]

【発明の効果】本発明のロボットの経路補間方法によれ
ば、上記構成によれば、3点の教示点P1,P2,P3
で与えられたロボットの制御点の移動経路が、教示点P
2がコーナー部分となる折れ線経路の場合、教示点P1
から教示点P2への移動動作中に、前記フランジ駆動軸
の中心軸線と教示平面との交点が教示点P2から基準距
離L1の点よりも教示点P2に近づくと、以後、制御点
が教示点P2から教示点P3へ向かう直線上の点P5を
通過するまでは、前記フランジ駆動軸の中心軸線と教示
平面との交点が前記交点P4,教示点P2,点P5通る
円弧上を移動するように、前記手首フランジを回転駆動
させて、制御点は教示した経路上を直線動作させる。そ
のため、接続点自体は、教示点によって与えられた直線
経路を忠実にトレースすることができる。そして、関節
部である手首フランジは、滑らかな回転動作となるた
め、コーナー部分の通過時に、ロボットの基本軸(位置
を司るベースの3軸)に対して急峻な速度変動が発生し
ない。そのため、ロボットの各関節軸等の大きな衝撃荷
重が作用せず、衝撃荷重の作用に起因する振動の発生を
抑えて、コーナー点を直線動作で通過させることができ
る。従って、ロボットの各関節軸への衝撃を抑えなが
ら、かつ、制御点の動作は直線動作のままで、コーナー
部分を加減速なしで高速に通過させることができる。
According to the robot path interpolation method of the present invention, according to the above configuration, three teaching points P1, P2, P3 are provided.
The movement path of the control point of the robot given by
If 2 is a polygonal line path that is a corner, the teaching point P1
During the movement from the teaching point P2 to the teaching point P2, if the intersection between the center axis of the flange drive shaft and the teaching plane is closer to the teaching point P2 than the point at the reference distance L1 from the teaching point P2, then the control point is changed to the teaching point. Until passing through a point P5 on a straight line from P2 to the teaching point P3, the intersection between the center axis of the flange drive shaft and the teaching plane moves on an arc passing through the intersection P4, the teaching point P2, and the point P5. Then, the wrist flange is driven to rotate, so that the control point moves linearly on the taught path. Therefore, the connection point itself can faithfully trace the straight line path given by the teaching point. Since the wrist flange, which is a joint, performs a smooth rotation operation, a steep speed fluctuation does not occur with respect to the basic axis (the three axes of the base that controls the position) of the robot when passing through the corner portion. Therefore, a large impact load such as each joint axis of the robot does not act, and the vibration caused by the effect of the impact load can be suppressed, and the corner point can be passed in a linear motion. Therefore, it is possible to pass the corner portion at high speed without acceleration / deceleration while suppressing the impact on each joint axis of the robot and keeping the operation of the control point in a linear operation.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る経路補間方法の一実施形態により
作業するロボットの全体概略図である。
FIG. 1 is an overall schematic view of a robot working by a path interpolation method according to an embodiment of the present invention.

【図2】図1に示したロボットの手首フランジの上面図
である。
FIG. 2 is a top view of a wrist flange of the robot shown in FIG. 1;

【図3】図1に示したロボットの手首フランジの側面図
である。
FIG. 3 is a side view of a wrist flange of the robot shown in FIG. 1;

【図4】本発明に係る経路補間方法の一実施形態におけ
る補間演算処理の手順を示すフローチャートである。
FIG. 4 is a flowchart illustrating a procedure of an interpolation calculation process in an embodiment of a path interpolation method according to the present invention.

【図5】図4に示した処理において、制御点がコーナー
点に到達するまでのフランジ駆動軸の中心軸線と教示平
面との交点と、制御点との移動動作説明図である。
FIG. 5 is an explanatory diagram of a movement operation between an intersection of a center axis of a flange drive shaft and a teaching plane and a control point until the control point reaches a corner point in the processing shown in FIG. 4;

【図6】図4に示した処理において、制御点がコーナー
点通過後のフランジ駆動軸の中心軸線と教示平面との交
点と、制御点との移動動作説明図である。
FIG. 6 is an explanatory diagram of a movement operation of an intersection between a center axis of a flange drive shaft and a teaching plane after a control point passes through a corner point in the processing shown in FIG. 4 and a control point.

【図7】図4に示した処理によって制御点が教示点P1
から教示点P2を経て教示点P3に到達するまでのフラ
ンジ駆動軸の中心軸線と教示平面との交点と、制御点と
の移動動作説明図である。
FIG. 7 is a diagram showing a control point set to a teaching point P1 by the processing shown in FIG.
FIG. 9 is an explanatory diagram of a movement operation between a control point and an intersection point between the center plane of the flange drive shaft and the teaching plane until reaching the teaching point P3 from the teaching point P2 through the teaching point P2.

【符号の説明】[Explanation of symbols]

1 ロボット 3 工具 5 手首フランジ 6 フランジ面 8,Pc 制御点 9 移動経路 11 教示平面 13 フランジ駆動軸 DESCRIPTION OF SYMBOLS 1 Robot 3 Tool 5 Wrist flange 6 Flange surface 8, Pc Control point 9 Movement path 11 Teaching plane 13 Flange drive shaft

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 工具が装着される手首フランジのフラン
ジ面が前記工具の先端部の制御点の移動経路を示唆する
教示点群のなす教示平面に対して平行に設定されると共
に、中心軸線が前記教示平面に直交するフランジ駆動軸
によって前記手首フランジが回転可能に支持され、ま
た、前記工具は前記制御点が前記フランジ駆動軸の中心
軸線に対してオフセット距離を持つように前記フランジ
面に装備されたロボットであって、前記フランジ駆動軸
の中心軸線と教示平面との交点がほぼ教示点を結んだ線
上に位置し、かつ、前記フランジ駆動軸の中心軸線と教
示平面との交点から制御点への方向がほぼ前記制御点の
移動方向となるように、3点以上の教示点を与え、前記
制御点が教示点で示した移動経路を直線動作により進む
ように経路補間するロボットの経路補間方法において、 3点の教示点P1,P2,P3を与え、教示点P1から
教示点P2への移動動作中に、前記フランジ駆動軸の中
心軸線と教示平面との交点が教示点P2から基準距離L
1の点よりも教示点P2に近づいた場合に、前記フラン
ジ駆動軸の中心軸線と教示平面との交点をP4、教示点
P2から交点P4までの距離をLe、教示点P2から教
示点P3へ向かう直線上で教示点P2から距離Leの点
をP5として、 以後、制御点が教示点P2から教示点P3へ向かう直線
上の点P5を通過するまで、前記フランジ駆動軸の中心
軸線と教示平面との交点が前記交点P4,教示点P2,
点P5通る円弧上を移動するように、前記手首フランジ
を回転駆動させて、制御点が教示した経路上を直線動作
するように経路補間することを特徴としたロボットの経
路補間方法。
A flange surface of a wrist flange on which a tool is mounted is set in parallel with a teaching plane formed by a teaching point group indicating a movement path of a control point at a tip of the tool, and a center axis is set. The wrist flange is rotatably supported by a flange drive shaft orthogonal to the teaching plane, and the tool is mounted on the flange surface such that the control point has an offset distance with respect to a center axis of the flange drive shaft. Robot, wherein the intersection of the center axis of the flange drive shaft and the teaching plane is located substantially on a line connecting the teaching points, and the control point is determined from the intersection of the center axis of the flange drive shaft and the teaching plane. The teaching point is provided with three or more points so that the direction of the control point is substantially the moving direction of the control point, and the control point interpolates the movement path indicated by the teaching point by linear motion. In the bot path interpolation method, three teaching points P1, P2, and P3 are given, and during the movement operation from the teaching point P1 to the teaching point P2, the intersection between the center axis of the flange drive shaft and the teaching plane is the teaching point. Reference distance L from P2
When the point is closer to the teaching point P2 than point 1, the intersection between the center axis of the flange drive shaft and the teaching plane is P4, the distance from the teaching point P2 to the intersection P4 is Le, and the teaching point P2 is the teaching point P3. A point Le at a distance Le from the teaching point P2 on the straight line toward the teaching point P5, and thereafter, the center axis of the flange drive shaft and the teaching plane until the control point passes a point P5 on the straight line from the teaching point P2 to the teaching point P3. Is the intersection point P4, the teaching point P2,
A path interpolation method for a robot, characterized in that the wrist flange is rotationally driven so as to move on an arc passing through a point P5, and path interpolation is performed so that the control point linearly moves on the path taught by the control point.
JP19878997A 1997-07-24 1997-07-24 Robot control method Expired - Fee Related JP4085208B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19878997A JP4085208B2 (en) 1997-07-24 1997-07-24 Robot control method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19878997A JP4085208B2 (en) 1997-07-24 1997-07-24 Robot control method

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JPH1139021A true JPH1139021A (en) 1999-02-12
JP4085208B2 JP4085208B2 (en) 2008-05-14

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WO2019077800A1 (en) * 2017-10-20 2019-04-25 株式会社キーレックス Teaching data generation system for vertical multi-joint robot
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Publication number Priority date Publication date Assignee Title
WO2001030545A1 (en) * 1999-10-29 2001-05-03 Abb Flexible Automation A/S A device and a method for determining coordinates and orientation
DE102015014236A1 (en) 2014-11-06 2016-05-12 Fanuc Corporation Program correction device and program correction method of an industrial robot
US9891618B2 (en) 2014-11-06 2018-02-13 Fanuc Corporation Program correcting device and program correcting method of industrial robot
DE102015014236B4 (en) * 2014-11-06 2020-09-03 Fanuc Corporation Program correction device and program correction method of an industrial robot
WO2019077800A1 (en) * 2017-10-20 2019-04-25 株式会社キーレックス Teaching data generation system for vertical multi-joint robot
JP2019076963A (en) * 2017-10-20 2019-05-23 株式会社キーレックス Teaching data production system for vertical multi-joint robot
CN111225772A (en) * 2017-10-20 2020-06-02 希利股份有限公司 Teaching data creation system for vertical articulated robot
US11203117B2 (en) 2017-10-20 2021-12-21 Keylex Corporation Teaching data generation system for vertical multi-joint robot
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CN114234968A (en) * 2021-12-17 2022-03-25 江西洪都航空工业集团有限责任公司 Autonomous navigation method of mobile robot based on A star algorithm
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