JPH11353393A - Production number managing device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a production number(PN) managing device capable of managing ordering information at real time and effectively utilizing surplus stock or surplus order. SOLUTION: The device is provided with an order demand file 6 including order demand information (a PN, a PN branch number, an ordered group code, an item number, the requested number of pieces, demand time, the number of prepared pieces, preparation time, the number of warehousing pieces, the number of shipped pieces, an order demand number, a master order demand number, etc.), a PN stock file 7 including PN stock information (a PN, a PN branch number, an ordered group code, an item number, the number of stored pieces, etc.), a PN ordering file 8 including PN ordering information (an order demand number, a PN, a PN branch number, an item number, the number of ordered pieces, the number of stored pieces, a complection section, etc.), in order to manage the ordering information at real time, an item file 4 including parts list information, a constitution file 5, a means for collectively and automatically executing the ordering processing of surplus stock or a surplus order, and a means for individually and manually executing processing. Thus the surplus stock and surplus order can be grasped at real time, collective and automatic ordering processing considering priority based on the PN and the stock number or individual and manual ordering processing to be executed while tracing parts constitution can be executed.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a production management system, and more particularly, to a production number (manufacturing number) management device that manages allocation information in real time and can effectively use surplus stock or surplus orders of intermediate parts.

[0002]

2. Description of the Related Art An example of a conventional production management system using a serial number management device is described in Japanese Patent Application Laid-Open No. 9-198454. In this conventional production management system using a serial number management device, surplus inventory or surplus orders are managed by planning information such as order files, demand files, and order allocation information.

[0003]

SUMMARY OF THE INVENTION The first method according to the above method
The problem is that it is difficult to manage the allocation information in real time only with planning information such as an order file, a demand file, and order allocation information. The reason is that at the time of the actual release of the intermediate part, the order is not completed according to the plan information in the order file, and it is difficult to correct the order allocation information in real time when the order is issued from another order as an emergency measure. .

[0004] The second problem is that, since the plan information takes into account various failure rates in manufacturing processes such as machining and assembly, the occurrence of surplus inventory is premised. However, it is difficult to grasp such information only by planning information such as an order file, a demand file, and order allocation information.

The present invention has been made to solve such problems as a problem, and an object of the present invention is to provide a serial number management device that manages allocation information in real time and can effectively use surplus stock or surplus orders. Aim.

[0006]

The invention according to claim 1 provides order demand information (serial number, serial number branch number, allocation group code, item number, required quantity, required time, arranged quantity,
Arrangement time, warehousing quantity, warehousing quantity, order demand number,
Order demand file including parent order demand number etc., production number stock file including production number stock information (production number, production branch number, allocation group code, item number, stock quantity, etc.) and allocation information in real time A serial number allocation file that contains serial number allocation information (order demand number, serial number, serial number, item number, number of allocations, number of deliveries, completion category, etc.), and an item file that contains parts table information. A serial number management device comprising: a configuration file; a unit for automatically performing a process for allocating surplus inventory or a surplus order; and a unit for individually and manually allocating a process for surplus inventory or a surplus order. I will provide a.

[0007] The invention according to claim 2 is to provide a completion number to the production number allocation file and update the completion area at the time of completion of the delivery of the intermediate part to the demand, so that the number of deliveries less than the allocation number (other production number). The surplus stock of the order to be allocated is grasped in real time when the process is completed in a case where the number of stocks is zero (including the case where the number of stocks is zero). I do.

According to a third aspect of the present invention, the inventory quantity and the work-in-progress quantity of surplus orders of intermediate parts to be allocated are grasped in real time by the order demand file, the serial number inventory file and the serial number allocation file. The serial number management device according to claim 1 or 2, is provided.

According to a fourth aspect of the present invention, an allocation group code and a serial number are assigned to a higher level of an item number as an allocation target based on the allocation group code and the serial number assigned to the order demand file and the serial number inventory file. Is considered as a priority order, and the serial number management device according to any one of claims 1 to 3 is provided.

Further, according to a fifth aspect of the present invention, there is provided a component configuration from the product level to the end component level in the same serial number and serial number by the order demand number and the parent order demand number assigned to the order demand file. 5. The serial number management device according to claim 1, wherein the tracing is performed.

[0011]

Embodiments of the present invention will be described below in detail with reference to the drawings. FIG. 1 is a block diagram illustrating a configuration of a serial number management device according to an embodiment of the present invention. The production number management device according to this figure includes an item file 4 and a configuration file 5 that hold parts table information, an order demand file 6 that holds order demand information,
Serial number inventory file 7 for storing inventory information, serial number allocation file 8 for storing allocation information, and batch automatic allocation means 2
, Individual manual allocation means 3, and terminal 1.

The batch automatic allocation means 2 performs part development from the product level to the end part level in units of serial numbers and serial numbers based on the item file and the configuration file, based on the designation from the terminal 1. A record of the demand file 6 is created. At that time, the order demand number of the higher order item is set as the parent order demand number of the record one level lower. Further, based on the order demand file 6, the production number inventory file 7, and the production number allocation file 8,
The surplus order is calculated, allocation processing is performed in consideration of the priority order of the allocation group code, serial number, item number, and the like, and the serial allocation file 8 is updated.

The individual manual allocation means 3 displays and outputs a component configuration in the form of a tree in response to a query input from the terminal 1 and uses the serial number and serial number as key information. Display and output order demand information and allocation information in response to the inquiry, and calculate the surplus inventory and surplus order in response to the inquiry using the item number as the key information. The numbers are displayed as a list, and the allocation number change file 8 is updated by reflecting the allocation number change information in the production number allocation file 8. The terminal 1 controls the batch automatic allocation means 2 and the individual manual allocation means 3 in response to a request from the operator, and displays and outputs a processing result on the screen of the terminal 1.

FIG. 2 is a diagram schematically showing the record information of the order demand file 6 of the serial number management device according to one embodiment of the present invention. The order demand file 6 includes an order demand number, an item number, a serial number, a serial number,
Key information 6a (not shown, the same applies hereinafter) such as an allocation group code; demand information 6b such as a required quantity and a required time;
Order information 6c such as order quantity, order time, etc.
Stored are actual information 6d such as the number of deliveries and request source information 6e such as a parent order demand number.

FIG. 3 is a diagram schematically showing record information of the serial number stock file 7 of the serial number management device according to one embodiment of the present invention. The serial number inventory file 7 includes key information 7 such as serial number, serial number, allocation group code, and item number.
a, storage location information 7b such as a storage area, and stock information 7c such as a stock quantity.

FIG. 4 is a diagram schematically showing record information of the serial number allocation file 8 of the serial number management device according to one embodiment of the present invention. The serial number allocation file 8 includes request source information 8a including an order demand number, allocation destination information 8b including a serial number, a serial number, and an item number, allocation information 8c such as the number of allocations, and the number of dispatches. Result information 8d and a completion category 8 indicating whether the delivery of the intermediate part to the requester is not completed or completed.
e is stored.

Next, the operation of the serial number management device according to one embodiment of the present invention will be described. FIG. 5 shows the relationship between the order demands when the surplus stock is allocated to the part A of the product Y newly added by the batch automatic allocation means 2. Record r1 in FIGS. 2, 3 and 4
1,. . . , R17, r21,. . . , R28, r31,. . . , R35
Indicates the data status of each file. Immediately before performing the allocation process, the order A
# OD1 (r11), # OD2 (r12) and # OD3 (r13) have already been arranged, and production of # OD1 and # OD2 has been completed.

Further, product X is arranged as # OD4 (r14), 60 parts A are allocated to # OD2, and 44 parts A are arranged as # OD5 (r15). Product Y
When arranging # OD6 (r16), the allocation quantity is calculated for the required quantity of 200 parts A (r17). First, the allocation group code, serial number,
Considering the item number, serial number # SE1, # SE2, #SE of serial number # S1
3. Serial number # S2 and serial number branch # SE1 are selected as allocation targets. Next, the reservable quantity of the selected production number, production number, and item number is calculated.

Based on the serial number inventory file 7, a value obtained by summing the inventory quantity in units of serial number, serial number, and item number is converted to the same serial number, serial number, item number based on the order demand file. Aggregate value obtained by subtracting the number of orders from the ordered quantity with the number minus the number of goods received, and the same number of serials, serial number, and item number minus the number of deliveries based on the serial number allocation file , The available quantity is calculated as +-. In the case of serial number # S1 and serial number # SE1, there are 60, and there are 0, and there are 0, so there are 60, and in the case of serial number # S1 and serial number # S2, there are 35, Is 0, and 35 is 0, and similarly, serial number # S1 and serial number branch # SE3 are 6
0 pieces, serial number # SE2, and serial number branch # SE1 are zero.

Therefore, since allocation from the serial number # S1 and the serial number branch numbers # SE1 and # SE3 is possible, 60 allocations are respectively performed.
The result is set in the serial number allocation file 8. Part A (r17)
Since the required quantity of 200 pieces was allocated to 120 pieces, the shortage is set as 88 pieces of arrangement quantity of # OD7 (r17).

FIG. 6 shows an order demand file 6 having the same serial number and serial number in response to an inquiry input from the terminal 1 using the serial number and serial number as key information. Search based on the original and batch automatic allocation means 2
4 shows that the component configuration is assembled on the screen of the terminal 1 based on the parent order demand number set in the component development of FIG.

FIG. 7 shows a search for order demand information and allocation information based on the order demand file 6 and the serial number allocation file 8 in response to an inquiry using the order demand number input from the terminal 1 as key information. And requested quantity,
The terminal 1 collectively stores information such as the arranged quantity, the number of allocations, and the number of remaining allocations.
Indicates that it is displayed on the screen. Furthermore, it indicates that the change information of the allocation number input from the terminal 1 is updated by reflecting it in the serial number allocation file 8.

FIG. 8 shows an order demand information, stock information, and allocation information in response to an inquiry using the item number input from the terminal 1 as key information for performing the allocation process for the shortage quantity. 6. Searching based on the serial number inventory file 7 and the serial number allocation file 8, calculating the surplus inventory and the surplus order, and collectively listing the serial numbers and serial numbers to be allocated as a list in the terminal 1. Indicates that it is displayed on the screen.

The operation of one embodiment of the present invention has been described in detail with reference to the drawings. However, the present invention is not limited to this embodiment, and a design change or the like may be made without departing from the gist of the present invention. The present invention is also included in the present invention.

[0025]

As described above, according to the production number management apparatus of the present invention, surplus stock and surplus order are grasped in real time, and the total number is considered in consideration of the allocation group code, the production number, and the priority based on the product number. The allocation process can be individually performed manually while performing the automatic allocation process or the trace of the component configuration, and the surplus stock and the surplus order can be effectively used.

[Brief description of the drawings]

FIG. 1 is a block diagram illustrating a configuration of a serial number management device according to an embodiment of the present invention.

FIG. 2 is a diagram schematically showing record information of an order demand file of a serial number management device according to an embodiment of the present invention.

FIG. 3 is a diagram schematically showing record information of a serial number inventory file of the serial number management device according to the embodiment of the present invention.

FIG. 4 is a diagram schematically showing record information of a serial number allocation file of the serial number management device according to the embodiment of the present invention.

FIG. 5 is a diagram for explaining an operation when the allocation process of the production number management device according to the embodiment of the present invention is automatically performed collectively.

FIG. 6 is a diagram showing a screen of a terminal when an allocation process of the serial number management device according to the embodiment of the present invention is individually performed manually.

FIG. 7 is a diagram showing a state of a screen of a terminal when an allocation process of the serial number management device according to the embodiment of the present invention is individually performed manually.

FIG. 8 is a diagram showing a state of a screen of a terminal when the allocation process of the serial number management device according to the embodiment of the present invention is individually performed manually.

[Explanation of symbols]

 1 Terminal 2 Batch automatic allocation means 3 Individual manual allocation means 4 Item file 5 Configuration file 6 Order demand file 7 Serial number stock file 8 Serial number allocation file r11,. . . , R17 Record r21,. . . , R28 Records r31,. . . , R35 Record of production allocation file

Claims (5)

[Claims] [Claim 1] Order demand information (serial number, serial number,
Allocation group code, item number, required quantity, required time,
Order demand file including order quantity, order time, incoming quantity, outgoing quantity, order demand number, parent order demand number, etc., and production stock information (production number, production branch number, allocation group code,
Production number inventory file including item number, inventory quantity, etc., and production number allocation information (order demand number, production number, production number branch number, item number, allocation number, outbound number, etc.) to manage allocation information in real time Production allocation file including completion category, etc., item file and configuration file including parts list information, means for automatically performing the surplus inventory or surplus order allocation process, and surplus inventory or surplus order allocation process And a means for manually performing the operations individually. 2. A completion category is assigned to the serial number allocation file, and the completion category is updated at the time of completion of the dispatch of the intermediate part with respect to the demand. 2. The serial number management device according to claim 1, wherein, when the process is completed in (including zero), the surplus inventory of the order to be allocated is grasped in real time. 3. The inventory quantity and the work-in-progress quantity of surplus orders of intermediate parts to be allocated are grasped in real time by the order demand file, the serial number inventory file and the serial number allocation file. Item 4. The serial number management device according to item 1 or 2. 4. An allocation group code and a serial number are considered as priorities at an upper level of an item number as an allocation target based on an allocation group code and a serial number assigned to the order demand file and the serial number inventory file. The serial number management device according to claim 1, wherein: 5. A trace of a component configuration from a product level to an end component level with the same serial number and serial number based on the order demand number and the parent order demand number assigned to the order demand file. The serial number management device according to claim 1.