JPH11315617A - Wall panel - Google Patents
Wall panelInfo
- Publication number
- JPH11315617A JPH11315617A JP12221398A JP12221398A JPH11315617A JP H11315617 A JPH11315617 A JP H11315617A JP 12221398 A JP12221398 A JP 12221398A JP 12221398 A JP12221398 A JP 12221398A JP H11315617 A JPH11315617 A JP H11315617A
- Authority
- JP
- Japan
- Prior art keywords
- wall panel
- molded body
- trapezoidal
- face
- connection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Panels For Use In Building Construction (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、例えばユニットバ
スルームなどの浴室の壁面に用いられる壁パネルに関す
るものであり、特に、この種壁パネルの組立施工性の向
上を図るようにしたものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wall panel used for a wall surface of a bathroom, for example, a unit bathroom, and more particularly to an improvement in assembling work of this type of wall panel. .
【0002】[0002]
【従来の技術】図4は従来の壁パネルを示すものであ
り、塩ビ鋼鈑等で断面略コ字状に成形した表面部材a
と、メッキ鋼鈑等を略同形に成形し表面部材の開口を閉
塞するように設けた裏面部材bとからなり、互いの開口
を対面させて中空部分が生ずるように組合わせ、中空部
分内にウレタン発泡樹脂等の合成樹脂発泡体Cなどを充
填して設けられている。該壁パネルの上端及び下端には
施蓋部材が取付けられ、これら施蓋部材は天井面並びに
床面の取付箇所に対応する形状に形成されており安定し
た配設が可能に設けられている。2. Description of the Related Art FIG. 4 shows a conventional wall panel, in which a surface member a is formed in a substantially U-shaped cross section by using a PVC steel plate or the like.
And a back member b formed by forming a plated steel plate or the like into substantially the same shape and provided so as to close the opening of the surface member, and combined so that the openings are opposed to each other so that a hollow portion is formed. It is provided by filling a synthetic resin foam C such as a urethane foam resin. Cover members are attached to the upper end and the lower end of the wall panel, and these cover members are formed in a shape corresponding to the attachment points on the ceiling surface and the floor surface, and are provided so as to be stably disposed.
【0003】建物内において浴室等を形成する場合に
は、このように成形した複数枚の壁パネルを互いの側面
部同士を当接させて配列し所定の室内空間を形成してい
る。配列された壁パネルは、裏面部材側の連結箇所間に
固定板を介在させ、隣合った裏面部材においてネジ止め
して接合されている。When a bathroom or the like is formed in a building, a plurality of wall panels formed as described above are arranged with their side portions in contact with each other to form a predetermined indoor space. The arranged wall panels have a fixing plate interposed between connecting portions on the back surface member side, and are screwed and joined on adjacent back surface members.
【0004】[0004]
【発明が解決しようとする課題】しかしながら、壁パネ
ルの側面部は平坦面に形成されたものが多く、壁パネル
を配列する場合に隣接する壁パネルとの間にズレや隙間
が生じ易くなっており、施工時の位置合わせ等が面倒で
あるといった施工作業に係る問題点があった。However, the side portions of the wall panels are often formed as flat surfaces, and when arranging the wall panels, a gap or a gap is easily generated between adjacent wall panels. Therefore, there is a problem related to the construction work, such as troublesome positioning at the time of construction.
【0005】本発明は、上記した事情のもとになされた
ものであり、その目的とするところは、壁パネルの側面
形状に工夫を施すことにより、施工が容易な壁パネルを
提供することにある。The present invention has been made under the above circumstances, and an object of the present invention is to provide a wall panel which can be easily constructed by devising a side shape of the wall panel. is there.
【0006】[0006]
【課題を解決するための手段】上記した目的を達成する
ために、本発明は、表面部と両側面部と裏面側への折返
し部とを押出成形により一体成形してなる成形体で構成
し、該成形体の裏面開口に配設される背面板とを組合
せ、その中空部分に合成樹脂発泡体を充填又は接着して
構成する壁パネルであって、前記両側面部に高さ方向に
延びる連結用凹所を形成し、該連結用凹所に着脱自在に
嵌合し一部が側面部端面に突出する形状に別体成形して
なる連結部材を介在させ、隣接する壁パネルとの位置合
わせを可能にした壁パネルを構成するものである。そし
て、前記連結用凹所は側面部端面に拡張開放される台形
部分と、この台形部分の奥側に連続してなる円形部分と
からなる横断面形状を呈する一方、連結部材は壁パネル
接合状態時の互いの台形部分により形成される空間に対
応する形状の係合部と、この係合部の一方側のみに設け
られ前記円形部分に嵌合する突出部とからなり、前記連
結用凹所において着脱自在な位置合わせ手段を構ずるも
のである。Means for Solving the Problems In order to achieve the above-mentioned object, the present invention comprises a molded body obtained by integrally molding a front surface portion, both side surface portions, and a folded portion to the rear surface side by extrusion molding, A wall panel formed by combining a back plate provided in a back opening of the molded body and filling or bonding a synthetic resin foam in a hollow portion thereof, and a connecting panel extending in a height direction on the both side surfaces. A recess is formed, and a connecting member that is detachably fitted into the connecting recess and partially formed into a shape that is partly protruded from the side surface end face is interposed to align the adjacent wall panel. This constitutes the enabled wall panel. The connecting recess has a cross-sectional shape including a trapezoidal portion that is expanded and opened to the side surface end face and a circular portion that is continuous on the back side of the trapezoidal portion, while the connecting member is in a wall panel joined state. An engaging portion having a shape corresponding to the space formed by the trapezoidal portions of the two at the time, and a protruding portion provided on only one side of the engaging portion and fitted to the circular portion, the connecting recess. In this case, the positioning means is detachable.
【0007】[0007]
【発明の実施の形態】以下、本発明の実施の形態を図1
から図3を参照しながら詳細に説明する。図中Pは本発
明の壁パネルを示すものであり、1はFRP(繊維強化
プラスチック)を押出成形により一体成形してなる成形
体で、表面部1Aと両側面部1B,1Bと裏面側への折
返し部1C,1Cとからなり、該成形体1の裏面開口
に、同じくFRPにより成形された平板状の背面板2を
配設し、その中空部分に合成樹脂発泡体Cを充填して構
成するものである。FIG. 1 is a block diagram showing an embodiment of the present invention.
This will be described in detail with reference to FIG. In the drawing, P indicates a wall panel of the present invention, and 1 is a molded body obtained by integrally molding FRP (fiber reinforced plastic) by extrusion molding. A flat back plate 2 also formed by FRP is disposed at the back opening of the molded body 1 and has a hollow portion filled with a synthetic resin foam C. Things.
【0008】前記成形体1の両側面部1B,1Bには壁
パネルの並設時の位置合わせを図るための連結用凹所1
0が高さ方向に一連に形成してある。この連結用凹所1
0は側面部端面に拡張開放される台形部分10aと、こ
の台形部分の奥側に連続形成した円形部分10bとから
なる横断面形状を呈して一部に括れ箇所が設けられてお
り、また、前記円形部分10bはネジ部材等の螺着が可
能な径寸法で設けられる。A connecting recess 1 is provided on both side surfaces 1B, 1B of the molded body 1 for positioning when wall panels are arranged side by side.
Zeros are formed in series in the height direction. This coupling recess 1
Reference numeral 0 denotes a trapezoidal portion 10a which is expanded and opened at the side surface end surface, and a circular section 10b continuously formed on the back side of the trapezoidal portion. The circular portion 10b is provided with a diameter allowing screwing of a screw member or the like.
【0009】この連結用凹所10の形成位置は必ずしも
側面部1Bの幅方向中央部に設定する必要はなく、連結
用凹所10と折返し部1Cとの隙間Sを前記背面板2の
厚さ寸法に対応させて設けると、該背面板2を成形体1
の裏面側に配設する場合のガイドとなってスムースなス
ライド装着が図れ、成形時の作業効率が向上するものと
なる。It is not always necessary to set the connecting recess 10 at the center of the side surface portion 1B in the width direction, and the gap S between the connecting recess 10 and the folded portion 1C is made equal to the thickness of the back plate 2. When provided in accordance with the dimensions, the rear plate 2
As a guide when it is disposed on the back surface side, smooth slide mounting can be achieved, and work efficiency at the time of molding is improved.
【0010】そして固定用ネジ30を前記連結用凹所1
0の円形部分10bに螺着することにより施蓋部材3が
取付けられる。The fixing screw 30 is connected to the connecting recess 1.
The cover member 3 is attached by screwing to the 0 circular portion 10b.
【0011】このように成形された壁パネルPは、隣合
う壁パネルの側面部1Bどうしが当接するような形態で
配列されるが、接合箇所にズレ等を生じないように複数
枚の壁パネルを平継ぎする場合には、前記連結用凹所1
0に着脱可能に設けた連結部材11を介して接合が図ら
れる。The wall panels P thus formed are arranged in such a manner that the side portions 1B of adjacent wall panels come into contact with each other. When the splicing is performed, the connecting recess 1 is used.
The connection is achieved via a connecting member 11 which is detachably provided on the connecting member 11.
【0012】前記連結部材11は塩化ビニル等の軟質性
樹脂で構成され、壁パネルどうしの接合箇所において連
結用凹所が対向して形成される空間を充填するような形
状に形成するものであり、連結用凹所の双方の台形部分
に係合する係合部11aと、該係合部の一方側に設ける
玉状の突出部11bとからなり、該突出部11bは一方
側の連結用凹所10の円形部分10b内に弾性変形して
嵌入し、該係合部の一部が側面部端面から突出した状態
で側面部1Bに係止される。The connecting member 11 is made of a soft resin such as vinyl chloride, and is formed in such a shape as to fill the space formed by the connecting recesses facing each other at the joint between the wall panels. An engaging portion 11a that engages with both trapezoidal portions of the connecting recess, and a ball-shaped protruding portion 11b provided on one side of the engaging portion. The protruding portion 11b is formed on one side of the connecting recess. The engagement portion is elastically deformed and fitted into the circular portion 10b of the place 10, and is engaged with the side surface portion 1B with a part of the engaging portion protruding from the side surface end surface.
【0013】この連結部材11を、配列される壁パネル
P,Pのいづれか一方の壁パネルPの側面部1B(連結
用凹所10)に取付けることにより、連結部材の係合部
11aの一部がその側面部端面に突出した状態に係止さ
れ、他方の壁パネルの連結用凹所10に係合して位置合
わせが図られ、互いの側面部端面に隙間やズレ等を生ず
ることなく当接し、さらには、該連結部材11によって
結合箇所のコーキング作用も得られる。By attaching the connecting member 11 to the side wall 1B (the connecting recess 10) of one of the arranged wall panels P, a part of the engaging portion 11a of the connecting member is provided. Are locked in a state of protruding from the side surface end surfaces thereof, and are engaged with the connection recesses 10 of the other wall panel to achieve alignment, so that there is no gap or displacement between the side surface end surfaces. In addition, the connecting member 11 also provides a caulking action at the joint.
【0014】そして図2及び図3のように、所定の室内
を形成するために並設される複数枚の壁パネルP,P…
…の背部(背面板2)側において連結、固定がなされ
る。その場合の連結具としては壁パネル同士の隣合った
折返し部1C,1C間に架設する固定板4等が用いら
れ、この固定板4を夫々の折返し部1Cにねじ止めする
ことにより連結固定がなされる。As shown in FIGS. 2 and 3, a plurality of wall panels P, P...
Are connected and fixed on the back (back plate 2) side of. In this case, as a connecting tool, a fixing plate 4 or the like which is installed between the adjacent folded portions 1C of the wall panels is used, and the fixed plate 4 is screwed to each of the folded portions 1C to secure the connection. Done.
【0015】前記固定板4にあっては、成形体の折返し
部1C端縁に対して係止するように長さ方向の一方端を
鈎状に折曲げてなるフック部41を形成することで該固
定板の取付作業に確実性と容易性とが得られるものとな
る。In the fixing plate 4, a hook portion 41 is formed by bending one end in the length direction into a hook shape so as to be engaged with the edge of the folded portion 1C of the molded body. Thus, the fixing plate can be reliably and easily mounted.
【0016】すなわち、施工前の複数枚の壁パネルのう
ち所定の壁パネルの折返し部1Cに、フック部41を形
成した側を半分程度隣接パネル方向に張出させて固定板
4を取付けておき、配列時に前記フック部41が他方の
壁パネルの折返し部1Cの端縁に係止するように設ける
ことにより、隣接する壁パネル同士の位置合わせと同時
に仮止め的な連結が図れ、壁パネル列の背部側における
固定板の配設位置も特定されることから作業効率が向上
するのである。That is, of the plurality of wall panels before construction, the fixing plate 4 is attached to the folded portion 1C of the predetermined wall panel so that the side on which the hook portion 41 is formed extends about half toward the adjacent panel. By arranging the hook portions 41 so as to be engaged with the edges of the folded portion 1C of the other wall panel at the time of arrangement, the adjacent wall panels can be aligned with each other at the same time as the temporary fixing connection can be achieved. Since the position of the fixed plate on the back side is also specified, the work efficiency is improved.
【0017】したがって折返し部1Cの端縁は、前記固
定板のフック部が係着し易い形状に設けることが好まし
く、予め成形体1の成形段階において前記背面板2との
間に適度な拘引角θが生ずるように設けることが好まし
い。Therefore, it is preferable that the edge of the folded portion 1C is formed in a shape that allows the hook portion of the fixing plate to be easily engaged. It is preferable to provide such that θ is generated.
【0018】[0018]
【発明の効果】以上説明したように、本発明によれば、
表面部と両側面部と裏面側への折返し部とを押出成形に
より一体成形してなる成形体で構成し、該成形体の裏面
開口に配設される背面板とを組合せ、その中空部分に合
成樹脂発泡体を充填又は接着して構成する壁パネルであ
って、前記両側面部に高さ方向に延びる連結用凹所を形
成し、該連結用凹所に着脱自在に嵌合し一部が側面部端
面に突出する形状に別体成形してなる連結部材を介在さ
せ、隣接する壁パネルとの位置合わせを可能にした壁パ
ネルを構成したことにより、壁パネルの連結に係る施工
が簡便化される。As described above, according to the present invention,
The front part, both side parts, and the folded part to the back side are composed of a molded body integrally formed by extrusion molding, and combined with a back plate arranged at the back opening of the molded body and synthesized into the hollow part A wall panel formed by filling or bonding a resin foam, wherein a connection recess extending in the height direction is formed on the both side surfaces, and a connection recess is detachably fitted into the connection recess and a part of the side surface is provided. By interposing a connecting member formed separately into a shape protruding from the end face of the wall panel and forming a wall panel that enables alignment with an adjacent wall panel, construction relating to connection of the wall panel is simplified. You.
【0019】すなわち、前記連結用凹所は側面部端面に
拡張開放される台形部分と、この台形部分の奥側に連続
してなる円形部分とからなる横断面形状を呈する一方、
連結部材は壁パネル接合状態時の互いの台形部分により
形成される空間に対応する形状の係合部と、この係合部
の一方側のみに設けられ前記円形部分に嵌合する突出部
とからなり、前記連結用凹所において着脱自在な位置合
わせ手段としたことから、壁パネルの平継ぎの継ぎ目の
隙間をなくした組立が容易になされ施工性の向上が図ら
れるといった優れた効果を奏するものである。That is, the connecting recess has a cross-sectional shape consisting of a trapezoidal portion which is expanded and opened at the side face end face, and a circular portion which is continuous on the back side of the trapezoidal portion.
The connecting member is formed of an engaging portion having a shape corresponding to a space formed by the trapezoidal portions when the wall panel is joined, and a protruding portion provided only on one side of the engaging portion and fitted to the circular portion. In addition, since the detachable positioning means is used in the connection recess, an excellent effect is obtained in that the assembly without the gap of the seam of the wall panel is easily performed and the workability is improved. It is.
【図1】 本発明の壁パネルの一実施形態を示す説明図
である。FIG. 1 is an explanatory view showing one embodiment of a wall panel of the present invention.
【図2】 本発明の壁パネルの組立施工の一例を示す説
明図である。FIG. 2 is an explanatory view showing an example of assembling the wall panel of the present invention.
【図3】 図2のX−X線に沿って示す断面図である。FIG. 3 is a sectional view taken along line XX of FIG. 2;
【図4】 従来の壁パネルを示す説明図である。FIG. 4 is an explanatory view showing a conventional wall panel.
P……壁パネル、1……成形体、1A……表面部、1B
……側面部、1C……折返し部、10……連結用凹所、
10a……台形部分、10b……円形部分、2……背面
板、11……連結部材、11a……係合部、11b……
突出部、3……施蓋部材、30……固定用ネジ、4……
固定板、41……フック部。P ... wall panel, 1 ... molded body, 1A ... surface part, 1B
... side surface part, 1C ... folded part, 10 ... connection recess,
10a ... trapezoidal portion, 10b ... circular portion, 2 ... rear plate, 11 ... connecting member, 11a ... engaging portion, 11b ...
Projecting part, 3 ... Cover member, 30 ... Fixing screw, 4 ...
Fixing plate, 41 ... hook part.
Claims (2)
を押出成形により一体成形してなる成形体で構成し、該
成形体の裏面開口に配設される背面板とを組合せ、その
中空部分に合成樹脂発泡体を充填又は接着して構成する
壁パネルであって、 前記両側面部に高さ方向に延びる連結用凹所を形成し、
該連結用凹所に着脱自在に嵌合し一部が側面部端面に突
出する形状に別体成形してなる連結部材を介在させ、隣
接する壁パネルとの位置合わせを可能にしたことを特徴
とする壁パネル。1. A molded body obtained by integrally molding a front surface portion, both side surface portions, and a folded portion to a rear surface side by extrusion molding, and combining with a back plate disposed at a back opening of the molded body, A wall panel formed by filling or bonding a synthetic resin foam in the hollow portion thereof, wherein a connection recess extending in the height direction is formed on the both side surfaces,
A connection member detachably fitted into the connection recess and partially formed into a shape protruding partly from the side surface end face is interposed to enable alignment with an adjacent wall panel. And wall panels.
台形部分と、この台形部分の奥側に連続してなる円形部
分とからなる横断面形状を呈する一方、連結部材は壁パ
ネル接合状態時の互いの台形部分により形成される空間
に対応する形状の係合部と、この係合部の一方側のみに
設けられ前記円形部分に嵌合する突出部とからなること
を特徴とする請求項1に記載の壁パネル。2. The connecting recess has a cross-sectional shape consisting of a trapezoidal portion which is expanded and opened at the side face end face and a circular portion which is continuous on the back side of the trapezoidal portion, while the connecting member is a wall panel. An engaging portion having a shape corresponding to the space formed by the trapezoidal portions in the joined state, and a protruding portion provided on only one side of the engaging portion and fitted to the circular portion, A wall panel according to claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12221398A JP3821949B2 (en) | 1998-05-01 | 1998-05-01 | Wall panels |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12221398A JP3821949B2 (en) | 1998-05-01 | 1998-05-01 | Wall panels |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH11315617A true JPH11315617A (en) | 1999-11-16 |
JP3821949B2 JP3821949B2 (en) | 2006-09-13 |
Family
ID=14830365
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12221398A Expired - Fee Related JP3821949B2 (en) | 1998-05-01 | 1998-05-01 | Wall panels |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3821949B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2542390A (en) * | 2015-09-17 | 2017-03-22 | Kudos Building & Stuctures Ltd | Module assembly for a building |
-
1998
- 1998-05-01 JP JP12221398A patent/JP3821949B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2542390A (en) * | 2015-09-17 | 2017-03-22 | Kudos Building & Stuctures Ltd | Module assembly for a building |
Also Published As
Publication number | Publication date |
---|---|
JP3821949B2 (en) | 2006-09-13 |
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