JPH11307333A - Electromagnetic steel plate with superior sticking resistance and corrosion resistance - Google Patents

Electromagnetic steel plate with superior sticking resistance and corrosion resistance

Info

Publication number
JPH11307333A
JPH11307333A JP12397098A JP12397098A JPH11307333A JP H11307333 A JPH11307333 A JP H11307333A JP 12397098 A JP12397098 A JP 12397098A JP 12397098 A JP12397098 A JP 12397098A JP H11307333 A JPH11307333 A JP H11307333A
Authority
JP
Japan
Prior art keywords
resin
organic
emulsion
steel sheet
resin emulsion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP12397098A
Other languages
Japanese (ja)
Other versions
JP3572938B2 (en
Inventor
Kazuya Urata
和也 浦田
Takahiro Kubota
隆広 窪田
Masaru Sagiyama
勝 鷺山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NKK Corp, Nippon Kokan Ltd filed Critical NKK Corp
Priority to JP12397098A priority Critical patent/JP3572938B2/en
Publication of JPH11307333A publication Critical patent/JPH11307333A/en
Application granted granted Critical
Publication of JP3572938B2 publication Critical patent/JP3572938B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain an electromagnetic steel plate having superior sticking resistance and corrosion resistance, and other superior characteristics required as an insulating film. SOLUTION: This electromagnetic steel plate is provided with an insulating film, whose film thickness is 0.2-2.0 μm formed by applying processing liquid obtained by mixing organic resin emulsion (b1) made of one kind or two or more kinds of specific resin emulsion whose resin grain diameter is 0.2 μm or less and organic resin emergent (b2) made of one kind of two or more kinds of specific resin emulsion whose grain diameter is 0.3-2.5 μm with inorganic aqueous solution (a) containing at least one kind selected from among anhydrous chromic acid, chromate, and bichomate, and at least one kind selected from among bivalent or trivalent metal oxide, hydroxide, carbonate, and mixing nitric acid and/or nitrate with organic reducing agent as necessary to the surface of this electromagnetic steel plate, and burning this.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明が属する技術分野】本発明は、主としてモーター
やトランス等の鉄芯材料として使用される、表面に絶縁
皮膜を有する電磁鋼板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electromagnetic steel sheet having an insulating film on its surface, which is mainly used as an iron core material for motors and transformers.

【0002】[0002]

【従来の技術】電磁鋼板はモーターやトランス等の鉄芯
材料として広く利用されており、通常、渦電流損失を低
減するための絶縁皮膜を鋼板表面にコーティングして使
用される。モーターやトランス等の鉄芯の多くは、絶縁
皮膜が形成された電磁鋼板を所定形状に打ち抜くか若し
くは剪断した後、積層し、この積層体を溶接またはカシ
メにより固定し、必要に応じて歪取焼鈍を施した後、捲
き線を施して製品となる。
2. Description of the Related Art Magnetic steel sheets are widely used as iron core materials for motors and transformers, and are usually used by coating an insulating film on the steel sheet surface to reduce eddy current loss. Many iron cores, such as motors and transformers, are manufactured by punching or shearing electromagnetic steel sheets on which an insulating film is formed into a predetermined shape and then laminating them.The laminate is fixed by welding or caulking, and strain is removed as necessary. After annealing, the product is obtained by winding the wire.

【0003】このような鉄芯用の材料である電磁鋼板の
絶縁皮膜には、絶縁性が高いことに加え、皮膜密着性、
溶接性、耐食性、打ち抜き性等に優れていることが要求
される。さらに、歪取焼鈍が施される場合には、焼鈍時
に鋼板どうしが密着(スティッキング)すると電気的短
絡が生じて鉄損が増加する問題を生じることから、焼鈍
時に鋼板どうしが密着しないこと、すなわち耐スティッ
キング性に優れていることが要求される。
[0003] In addition to having high insulation properties, the insulation film of an electromagnetic steel sheet, which is a material for such an iron core, has high film adhesion,
It is required to be excellent in weldability, corrosion resistance, punching property and the like. Further, when the strain relief annealing is performed, when the steel sheets adhere to each other (sticking) during the annealing, an electric short circuit occurs and a problem that the iron loss increases, so that the steel sheets do not adhere during the annealing, that is, Excellent sticking resistance is required.

【0004】従来、このような諸特性を得るために以下
のような技術が提案されている。特開平3−24097
0号には、歪取焼鈍後の皮膜特性(耐焼付け性、潤滑
性)の優れた電磁鋼板の製造方法として、クロム酸と、
Al、Mg等の酸化物と、樹脂粒子径が0.2〜0.5
μmの有機樹脂エマルジョン(アクリル、スチレン、酢
酸ビニル及び/又はこれらの共重合体樹脂)及び樹脂粒
子径が1〜50μmの有機樹脂エマルジョン(メチルメ
タアクリレート、ポリアクリルニトリル、ポリスチレン
等の樹脂及び/又はこれらの共重合体樹脂、架橋体樹
脂)とからなる処理液を電磁鋼板の表面に塗布し、焼き
付けることにより絶縁皮膜を形成する方法が示されてい
る。
Conventionally, the following techniques have been proposed to obtain such various characteristics. JP-A-3-24097
No. 0 describes chromic acid as a method for producing electrical steel sheets with excellent film properties (seizure resistance and lubricity) after strain relief annealing.
Oxides such as Al and Mg, and a resin particle diameter of 0.2 to 0.5;
μm organic resin emulsion (acrylic, styrene, vinyl acetate and / or copolymer resin thereof) and organic resin emulsion having a resin particle diameter of 1 to 50 μm (resin such as methyl methacrylate, polyacrylonitrile, polystyrene and / or the like) There is disclosed a method of forming an insulating film by applying a treatment liquid composed of these copolymer resin and crosslinked resin) to the surface of an electromagnetic steel sheet and baking it.

【0005】特許第2662148号には、電磁鋼板の
表面に、樹脂粒子径0.5〜3.0μmのエポキシ、ス
チレン、フェノール、メラミン、ポリエステル、酢酸ビ
ニル、アクリル、シリコン系エマルジョン樹脂の1種又
は2種以上と、Al、Mg、Ca、Znのクロム酸塩の
1種又は2種以上を主成分とする処理剤が塗布焼付けさ
れて、表面粗さRaが0.15〜0.6μmの絶縁皮膜
が形成され、且つ、エマルジョン樹脂により表面に形成
される球面状の突起物形状が直径3μm以下、高さ3μ
m以下である皮膜特性に優れた無方向性電磁鋼板が示さ
れている。
[0005] Japanese Patent No. 2662148 discloses that one type of epoxy, styrene, phenol, melamine, polyester, vinyl acetate, acrylic, or silicone emulsion resin having a resin particle size of 0.5 to 3.0 μm is coated on the surface of an electromagnetic steel sheet. Two or more types and a treating agent mainly containing one or more types of chromates of Al, Mg, Ca, and Zn are applied and baked, and the insulation having a surface roughness Ra of 0.15 to 0.6 μm is obtained. A film is formed, and a spherical projection formed on the surface by the emulsion resin has a diameter of 3 μm or less and a height of 3 μm.
A non-oriented electrical steel sheet having excellent film properties of not more than m is shown.

【0006】[0006]

【発明が解決しようとする課題】しかし、これらの従来
技術には下記のような問題がある。特開平3−2409
70号の技術は、有機樹脂エマルジョンとして粒子径
0.2〜0.5μmの樹脂微粒子に加えて、所定の表面
粗さを得るために粒径の大きい粗大樹脂粒子(実質的に
数μm以上の粒子径を有する樹脂粒子)を使用してい
る。このため添加した粗大樹脂粒子により耐スティッキ
ング性は向上するものの、塩化物イオンが存在するよう
な厳しい腐食環境中での耐食性は劣ったものとなる。ま
た、粗大樹脂粒子の添加による樹脂粒子の凝集や皮膜中
での樹脂粒子の不均一化により、皮膜特性が安定しない
という問題も生じる。
However, these prior arts have the following problems. JP-A-3-2409
The technology of No. 70 is based on an organic resin emulsion in which, in addition to resin fine particles having a particle size of 0.2 to 0.5 μm, coarse resin particles having a large particle size (substantially several μm or more) are obtained to obtain a predetermined surface roughness. Resin particles having a particle diameter). For this reason, although the sticking resistance is improved by the added coarse resin particles, the corrosion resistance in a severe corrosive environment where chloride ions are present is inferior. Further, there is also a problem that the film characteristics are not stable due to the aggregation of the resin particles due to the addition of the coarse resin particles and the unevenness of the resin particles in the film.

【0007】また、特許第2662148号の技術は、
絶縁皮膜に所定の表面形状を与えるために0.5〜3.
0μmの粒子径の有機樹脂エマルジョンを単独で使用し
ているが、絶縁皮膜厚が0.5〜0.6μm以下の薄膜
になった場合、樹脂粒子が欠落して皮膜中に含有されに
くくなり、その結果、樹脂粒子によって期待される耐ス
ティッキング性の効果が減少するとともに、欠落部では
錆が発生し易くなり、耐食性も著しく劣ったものとな
る。特に、近年においてはモーター等の高効率化等の観
点から絶縁皮膜は薄膜化する傾向にあり、このような薄
膜の絶縁皮膜においては、特許第2662148号の技
術では十分な耐スティッキング性と耐食性は得られな
い。
The technology disclosed in Japanese Patent No. 2662148 is
0.5 to 3 to give the insulating film a predetermined surface shape.
Although the organic resin emulsion having a particle size of 0 μm is used alone, when the thickness of the insulating film becomes a thin film of 0.5 to 0.6 μm or less, the resin particles are missing and hardly contained in the film, As a result, the effect of anti-sticking properties expected from the resin particles is reduced, rust is easily generated in the missing portion, and the corrosion resistance is extremely poor. In particular, in recent years, insulating films have tended to be thinner from the viewpoint of increasing the efficiency of motors and the like. In such thin film insulating films, the technique of Patent No. 2662148 does not provide sufficient sticking resistance and corrosion resistance. I can't get it.

【0008】したがって本発明の目的は、耐スティッキ
ング性と耐食性がともに優れ、しかも、絶縁皮膜として
要求される他の諸特性にも優れた絶縁皮膜を有する電磁
鋼板、とりわけ、0.5〜0.6μm以下の薄膜の絶縁
皮膜を形成した場合にも優れた耐スティッキング性と耐
食性が得られる電磁鋼板を提供することにある。
Accordingly, an object of the present invention is to provide an electrical steel sheet having an insulating film excellent in both sticking resistance and corrosion resistance and also having other properties required as an insulating film, especially, 0.5 to 0.5 mm. An object of the present invention is to provide an electromagnetic steel sheet that can obtain excellent sticking resistance and corrosion resistance even when a thin insulating film having a thickness of 6 μm or less is formed.

【0009】[0009]

【課題を解決するための手段】本発明者らは、無機−有
機系絶縁皮膜を形成する際の無機成分に配合される有機
樹脂エマルジョンの樹脂粒子径に着目し、耐スティッキ
ング性と耐食性がともに優れた絶縁皮膜を得るための条
件について種々の実験と検討を行い、その結果以下のよ
うな知見を得た。
Means for Solving the Problems The present inventors focused on the resin particle diameter of an organic resin emulsion blended with an inorganic component when forming an inorganic-organic insulating film, and found that both the sticking resistance and the corrosion resistance were good. Various experiments and examinations were conducted on the conditions for obtaining an excellent insulating film, and as a result, the following findings were obtained.

【0010】(1) 絶縁皮膜中に分散させる有機樹脂エマ
ルジョンの樹脂粒子径を大きくすると耐スティッキング
性は向上するが、一方で樹脂粒子径が大きくなるにした
がって耐食性は劣化する。 (2) このような問題に対して、絶縁皮膜中に分散させる
有機樹脂エマルジョンとして、特定の粒子径を有する微
細粒子有機樹脂エマルジョンとこれよりも大きい特定の
粒子径を有する有機樹脂エマルジョンとを複合添加する
ことにより、耐スティッキング性と耐食性がともに優れ
た絶縁皮膜が得られる。
(1) The sticking resistance is improved by increasing the resin particle diameter of the organic resin emulsion dispersed in the insulating film, but the corrosion resistance is degraded as the resin particle diameter increases. (2) To solve such a problem, as an organic resin emulsion dispersed in an insulating film, a composite of a fine particle organic resin emulsion having a specific particle size and an organic resin emulsion having a specific particle size larger than this is used. By adding, an insulating film excellent in both sticking resistance and corrosion resistance can be obtained.

【0011】(3) また、これら複合添加する2種類の有
機樹脂エマルジョンを特定の割合で配合した場合に、特
に優れた耐スティッキング性と耐食性が得られる。 (4) 絶縁皮膜中の無機成分と有機成分の比率を最適化
し、且つ無機成分の一部として硼酸及び/又は硼酸塩を
添加することにより、耐スティッキング性と耐食性はさ
らに向上する。 本発明はこのような知見に基づきなされたもので、以下
のような構成からなることを特徴とする。
(3) In addition, when these two kinds of organic resin emulsions to be added in combination are blended at a specific ratio, particularly excellent sticking resistance and corrosion resistance can be obtained. (4) By optimizing the ratio of the inorganic component to the organic component in the insulating film and adding boric acid and / or borate as a part of the inorganic component, the sticking resistance and the corrosion resistance are further improved. The present invention has been made based on such knowledge, and has the following configuration.

【0012】[1] 電磁鋼板の表面に、無水クロム酸、
クロム酸塩、重クロム酸塩の中から選ばれる少なくとも
1種と、2価又は3価の金属の酸化物、水酸化物及び炭
酸塩の中から選ばれる少なくとも1種を含む無機系水溶
液(a)と、エポキシ系樹脂、スチレン系樹脂、フェノ
ール系樹脂、メラミン系樹脂、ポリエステル系樹脂、酢
酸ビニル系樹脂、ベオバ系樹脂、アクリル系樹脂、シリ
コン系樹脂の各樹脂エマルジョンの中から選ばれる1種
又は2種以上からなり、樹脂粒子径が0.2μm未満で
ある有機樹脂エマルジョン(b1)と、エポキシ系樹
脂、スチレン系樹脂、フェノール系樹脂、メラミン系樹
脂、ポリエステル系樹脂、酢酸ビニル系樹脂、ベオバ系
樹脂、アクリル系樹脂、シリコン系樹脂の各樹脂エマル
ジョンの中から選ばれる1種又は2種以上からなり、樹
脂粒子径が0.3〜2.5μmである有機樹脂エマルジ
ョン(b2)とを主成分とする処理液を塗布し焼付する
ことにより形成された膜厚0.2〜2.0μmの絶縁皮
膜を有することを特徴とする耐スティッキング性及び耐
食性に優れた電磁鋼板。
[1] Chromic anhydride,
An inorganic aqueous solution containing at least one selected from chromates and dichromates and at least one selected from oxides, hydroxides and carbonates of divalent or trivalent metals (a ) And one selected from resin emulsions of epoxy resin, styrene resin, phenol resin, melamine resin, polyester resin, vinyl acetate resin, veova resin, acrylic resin, and silicone resin. Or an organic resin emulsion (b1) composed of two or more kinds and having a resin particle diameter of less than 0.2 μm, an epoxy resin, a styrene resin, a phenol resin, a melamine resin, a polyester resin, a vinyl acetate resin, One or more resin emulsions selected from veova-based resin, acrylic-based resin, and silicone-based resin emulsion, and having a resin particle diameter of 0.3 to 2 Sticking resistance, characterized in that it has an insulating film having a thickness of 0.2 to 2.0 μm formed by applying and baking a treatment liquid containing an organic resin emulsion (b2) of 5 μm as a main component and Electrical steel sheet with excellent corrosion resistance.

【0013】[2] 電磁鋼板の表面に、無水クロム酸、
クロム酸塩、重クロム酸塩の中から選ばれる少なくとも
1種と、2価又は3価の金属の酸化物、水酸化物及び炭
酸塩の中から選ばれる少なくとも1種を含む無機系水溶
液(a)と、エポキシ系樹脂、スチレン系樹脂、フェノ
ール系樹脂、メラミン系樹脂、ポリエステル系樹脂、酢
酸ビニル系樹脂、ベオバ系樹脂、アクリル系樹脂、シリ
コン系樹脂の各樹脂エマルジョンの中から選ばれる1種
又は2種以上からなり、樹脂粒子径が0.2μm未満で
ある有機樹脂エマルジョン(b1)と、エポキシ系樹
脂、スチレン系樹脂、フェノール系樹脂、メラミン系樹
脂、ポリエステル系樹脂、酢酸ビニル系樹脂、ベオバ系
樹脂、アクリル系樹脂、シリコン系樹脂の各樹脂エマル
ジョンの中から選ばれる1種又は2種以上からなり、樹
脂粒子径が0.3〜2.5μmである有機樹脂エマルジ
ョン(b2)と、硼酸及び/又は硼酸塩と、有機還元剤
とを主成分とし、且つCrO3換算量での無機成分
(a)100重量部に対する有機樹脂エマルジョン(b
1)と有機樹脂エマルジョン(b2)の樹脂固形分での合
計の配合量が5〜100重量部、硼酸及び/又は硼酸塩
の合計の配合量が5〜100重量部、有機還元剤の配合
量が10〜80重量部に調整された処理液を塗布し焼付
することにより形成された膜厚0.2〜2.0μmの絶
縁皮膜を有することを特徴とする耐スティッキング性及
び耐食性に優れた電磁鋼板。
[2] Chromic anhydride,
An inorganic aqueous solution containing at least one selected from chromates and dichromates and at least one selected from oxides, hydroxides and carbonates of divalent or trivalent metals (a ) And one selected from resin emulsions of epoxy resin, styrene resin, phenol resin, melamine resin, polyester resin, vinyl acetate resin, veova resin, acrylic resin, and silicone resin. Or an organic resin emulsion (b1) comprising two or more kinds and having a resin particle diameter of less than 0.2 μm, an epoxy resin, a styrene resin, a phenol resin, a melamine resin, a polyester resin, a vinyl acetate resin, One or more resin emulsions selected from veova-based resin, acrylic-based resin, and silicone-based resin emulsion, and having a resin particle diameter of 0.3 to 2 An organic resin emulsion (b2) is 5 [mu] m, boric acid and / or boric acid salt, as a main component and an organic reducing agent, and CrO 3 inorganic component in terms of weight (a) an organic resin emulsion with respect to 100 parts by weight of (b
1) and organic resin emulsion (b2) in a total resin content of 5 to 100 parts by weight, boric acid and / or borate in a total content of 5 to 100 parts by weight, and an organic reducing agent in an amount of 5 to 100 parts by weight. Characterized by having an insulating film having a film thickness of 0.2 to 2.0 μm formed by applying and baking a treatment liquid adjusted to 10 to 80 parts by weight, characterized by having excellent sticking resistance and corrosion resistance. steel sheet.

【0014】[3] 上記[1]又は[2]の電磁鋼板におい
て、有機樹脂エマルジョン(b2)の樹脂粒子径が0.
6〜1.5μmであることを特徴とする耐スティッキン
グ性及び耐食性に優れた電磁鋼板。 [4] 上記[1]又は[2]の電磁鋼板において、有機樹脂エ
マルジョン(b2)の樹脂粒子径が0.6〜1.0μm
であることを特徴とする耐スティッキング性及び耐食性
に優れた電磁鋼板。
[3] In the magnetic steel sheet according to the above [1] or [2], the organic resin emulsion (b2) has a resin particle diameter of 0.
An electrical steel sheet excellent in sticking resistance and corrosion resistance, characterized in that the thickness is 6 to 1.5 μm. [4] In the magnetic steel sheet according to [1] or [2], the resin particle diameter of the organic resin emulsion (b2) is 0.6 to 1.0 μm.
An electrical steel sheet excellent in sticking resistance and corrosion resistance, characterized by being:

【0015】[5] 上記[1]〜[4]のいずれかの電磁鋼板
において、有機樹脂エマルジョン(b1)の樹脂粒子径
が0.01〜0.15μmであることを特徴とする耐ス
ティッキング性及び耐食性に優れた電磁鋼板。 [6] 上記[1]〜[5]のいずれかの電磁鋼板において、有
機樹脂エマルジョン(b1)と有機樹脂エマルジョン
(b2)の樹脂固形分の配合比が、重量比で有機樹脂エ
マルジョン(b1)/有機樹脂エマルジョン(b2)=5
0/50〜99/1であることを特徴とする耐スティッ
キング性及び耐食性に優れた電磁鋼板。
[5] The magnetic steel sheet according to any one of [1] to [4], wherein the organic resin emulsion (b1) has a resin particle diameter of 0.01 to 0.15 μm. And electrical steel sheet with excellent corrosion resistance. [6] In the magnetic steel sheet according to any one of the above [1] to [5], the compounding ratio of the resin solids of the organic resin emulsion (b1) and the organic resin emulsion (b2) is the weight ratio of the organic resin emulsion (b1) / Organic resin emulsion (b2) = 5
An electromagnetic steel sheet excellent in sticking resistance and corrosion resistance, which is 0/50 to 99/1.

【0016】[0016]

【発明の実施の形態】以下、本発明の詳細をその限定理
由とともに説明する。本発明において、絶縁皮膜を形成
する基板となる鋼板は、モーターやトランス等の電気機
器に利用される鉄芯用の電磁鋼板である。このような電
磁鋼板としては、無方向性電磁鋼板や方向性電磁鋼板が
一般的であるが、これ以外にも軟鋼板、ステンレス鋼
板、その他の特殊鋼板等でもよく、基板となる鋼板は特
に限定されない。本発明の効果は、これら何れの鋼板を
基板とした場合でも得ることができる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be described below together with the reasons for limiting the same. In the present invention, the steel sheet serving as the substrate on which the insulating film is formed is an electromagnetic steel sheet for an iron core used for electric equipment such as a motor and a transformer. As such electrical steel sheets, non-oriented electrical steel sheets and grain-oriented electrical steel sheets are generally used, but other than these, mild steel sheets, stainless steel sheets, other special steel sheets, etc. may be used, and the steel sheets serving as substrates are not particularly limited. Not done. The effect of the present invention can be obtained when any of these steel plates is used as a substrate.

【0017】また、基板となる電磁鋼板は、その表面に
予め亜鉛系めっきまたはその他金属めっき皮膜、化成処
理皮膜等の表面処理の1種または2種以上を施したもの
でもよく、本発明において電磁鋼板の表面とは、これら
表面処理皮膜を有する場合にはその最上層皮膜の表面を
言うものとする。
The electromagnetic steel sheet to be used as the substrate may be one in which one or more kinds of surface treatments such as a zinc-based plating or other metal plating film and a chemical conversion coating film have been previously applied to the surface thereof. The surface of the steel sheet refers to the surface of the uppermost film when these surface treatment films are provided.

【0018】本発明の電磁鋼板の表面に形成される絶縁
被膜は、無水クロム酸、クロム酸塩、重クロム酸塩の中
から選ばれる少なくとも1種と、2価又は3価の金属の
酸化物、水酸化物及び炭酸塩の中から選ばれる少なくと
も1種を含む無機系水溶液(a)に、樹脂粒子径が0.
2μm未満である特定の樹脂エマルジョンの1種又は2
種以上からなる有機樹脂エマルジョン(b1)、樹脂粒
子径が0.3〜2.5μmである特定の樹脂エマルジョ
ンの1種又は2種以上からなる有機樹脂エマルジョン
(b2)を配合し、さらに必要に応じて硼酸及び/又は
硼酸塩と有機還元剤を配合した処理液を塗布し焼付する
ことにより形成される皮膜である。
The insulating film formed on the surface of the magnetic steel sheet according to the present invention is formed of at least one selected from chromic anhydride, chromate and dichromate, and a divalent or trivalent metal oxide. An inorganic aqueous solution (a) containing at least one member selected from the group consisting of, hydroxide and carbonate, has a resin particle size of 0.1.
One or two specific resin emulsions that are less than 2 μm
An organic resin emulsion (b1) composed of one or more of a specific resin emulsion having a resin particle diameter of 0.3 to 2.5 μm, and an organic resin emulsion (b2) composed of one or more specific resin emulsions having a resin particle diameter of 0.3 to 2.5 μm. This is a film formed by applying and baking a treatment liquid containing a boric acid and / or a borate and an organic reducing agent.

【0019】処理液中の無機系水溶液(a)は、無水ク
ロム酸、クロム酸塩、重クロム酸塩の中から選ばれる少
なくとも1種と、2価又は3価の金属の酸化物、水酸化
物及び炭酸塩の中から選ばれる少なくとも1種を含む無
機系水溶液である。クロム酸塩及び重クロム酸塩として
は、ナトリウム、カリウム、マグネシウム、カルシウ
ム、マンガン、モリブデン、亜鉛、アルミニウム等の塩
を用いることができる。
The aqueous inorganic solution (a) in the treatment solution is at least one selected from chromic anhydride, chromate and dichromate, and an oxide of a divalent or trivalent metal, It is an inorganic aqueous solution containing at least one selected from a substance and a carbonate. As the chromate and dichromate, salts of sodium, potassium, magnesium, calcium, manganese, molybdenum, zinc, aluminum and the like can be used.

【0020】また、水溶液中に溶解させる2価又は3価
の金属の酸化物としては、例えばMgO、CaO、Zn
O等が、水酸化物としてはMg(OH)2、Ca(O
H)2、Zn(OH)2等が、炭酸塩としてはMgC
3、CaCO3、ZnCO3等が挙げられ、これらを無
水クロム酸、クロム酸塩、重クロム酸塩の少なくとも1
種を主剤に用いた水溶液に溶解させて、無機系水溶液と
する。これらの無機成分によりクロム化合物を含む無機
−有機系絶縁皮膜を形成することができる。
The divalent or trivalent metal oxide dissolved in the aqueous solution includes, for example, MgO, CaO, Zn
O, etc., and hydroxides such as Mg (OH) 2 , Ca (O
H) 2 , Zn (OH) 2, etc .;
O 3 , CaCO 3 , ZnCO 3 and the like. These are at least one of chromic anhydride, chromate and dichromate.
The seed is dissolved in the aqueous solution used as the main ingredient to make an inorganic aqueous solution. An inorganic-organic insulating film containing a chromium compound can be formed by these inorganic components.

【0021】上記無機成分を含む処理液中には、樹脂粒
子径が異なる有機樹脂エマルジョン(b1)と有機樹脂
エマルジョン(b2)が配合される。前記有機樹脂エマ
ルジョン(b1)は、エポキシ系樹脂、スチレン系樹
脂、フェノール系樹脂、メラミン系樹脂、ポリエステル
系樹脂、酢酸ビニル系樹脂、ベオバ系樹脂、アクリル系
樹脂、シリコン系樹脂の各樹脂エマルジョンの中から選
ばれる1種又は2種以上からなり、且つ樹脂粒子径が
0.2μm未満の樹脂エマルジョンであり、また、前記
有機樹脂エマルジョン(b2)は、エポキシ系樹脂、ス
チレン系樹脂、フェノール系樹脂、メラミン系樹脂、ポ
リエステル系樹脂、酢酸ビニル系樹脂、ベオバ系樹脂、
アクリル系樹脂、シリコン系樹脂の各樹脂エマルジョン
の中から選ばれる1種又は2種以上からなり、且つ樹脂
粒子径が0.3〜2.5μmの樹脂エマルジョンであ
る。本発明では、このような大きさが異なる特定粒子径
の2種類の有機樹脂エマルジョンを複合添加することに
大きな特徴がある。
An organic resin emulsion (b1) and an organic resin emulsion (b2) having different resin particle diameters are blended in the treatment liquid containing the inorganic component. The organic resin emulsion (b1) is a resin emulsion of epoxy resin, styrene resin, phenol resin, melamine resin, polyester resin, vinyl acetate resin, veoba resin, acrylic resin, and silicone resin. A resin emulsion comprising at least one member selected from the group consisting of two or more and having a resin particle diameter of less than 0.2 μm; and the organic resin emulsion (b2) is an epoxy resin, a styrene resin, or a phenol resin. , Melamine resin, polyester resin, vinyl acetate resin, veoba resin,
The resin emulsion is made of one or more resin emulsions selected from acrylic resin and silicone resin, and has a resin particle diameter of 0.3 to 2.5 μm. The present invention is greatly characterized in that two kinds of organic resin emulsions having specific particle diameters having different sizes are added in combination.

【0022】樹脂エマルジョンとして上記有機樹脂エマ
ルジョン(b1)を単独で用いた場合には、積層後の歪
取焼鈍時に絶縁皮膜中の有機樹脂自体の凹凸による物理
的効果が得られず、歪取焼鈍時に原板自体の粗さに起因
した凸部にのみ応力が集中し、この応力集中と焼鈍時の
熱により絶縁皮膜が破壊され、スティッキングを生じて
しまう。一方、樹脂エマルジョンとして上記有機樹脂エ
マルジョン(b2)を単独で用いた場合には、特に絶縁
皮膜厚が0.5〜0.6μm以下の薄膜となると樹脂粒
子が皮膜中に取り込まれにくくなり、有機樹脂エマルジ
ョン(b2)で期待される耐スティッキング性の改善効
果が著しく低下し、また、皮膜中に有機樹脂エマルジョ
ン(b2)の樹脂粒子が取り込まれても、これが容易に
欠落するために皮膜欠陥部が生じ、この結果、耐食性と
絶縁性が低下してしまう。
When the above-mentioned organic resin emulsion (b1) is used alone as the resin emulsion, the physical effect due to the unevenness of the organic resin itself in the insulating film cannot be obtained during the strain relief annealing after lamination, and the strain relief annealing is not performed. At times, stress concentrates only on the protrusions due to the roughness of the original plate itself, and the stress concentration and the heat generated during annealing destroy the insulating film and cause sticking. On the other hand, when the organic resin emulsion (b2) alone is used as the resin emulsion, especially when the thickness of the insulating film is 0.5 to 0.6 μm or less, the resin particles are less likely to be taken into the film, and The effect of improving the anti-sticking property expected from the resin emulsion (b2) is remarkably reduced, and even if resin particles of the organic resin emulsion (b2) are incorporated into the film, they are easily lost, so that the film defect portion is lost. Occurs, and as a result, the corrosion resistance and the insulation are reduced.

【0023】これに対して有機樹脂エマルジョン(b
1)と有機樹脂エマルジョン(b2)を複合添加した場合
には、耐スティッキング性と耐食性がともに優れた絶縁
皮膜を得ることができる。このように大きさが異なる特
定粒子径の2種類の有機樹脂エマルジョンを複合添加す
ることにより優れた特性が得られる理由は必ずしも明ら
かではないが、有機樹脂エマルジョン(b1)と併用す
ることにより有機樹脂エマルジョン(b2)が皮膜中に
取り込まれやすくなるためであると考えられる。
On the other hand, the organic resin emulsion (b)
When 1) and the organic resin emulsion (b2) are added in combination, an insulating film excellent in both sticking resistance and corrosion resistance can be obtained. The reason why excellent properties can be obtained by adding two kinds of organic resin emulsions having specific particle diameters different in size in this manner is not necessarily clear, but by using together with the organic resin emulsion (b1), the organic resin emulsion can be obtained. This is presumably because the emulsion (b2) was easily taken into the film.

【0024】有機樹脂エマルジョン(b1)及び有機樹
脂エマルジョン(b2)は、エポキシ系樹脂、スチレン
系樹脂、フェノール系樹脂、メラミン系樹脂、ポリエス
テル系樹脂、酢酸ビニル系樹脂、ベオバ系樹脂、アクリ
ル系樹脂、シリコン系樹脂の各樹脂エマルジョンの中か
ら選ばれる1種又は2種以上からなる。これ以外の有機
樹脂エマルジョンでは、クロム酸系無機水溶液中での安
定性が悪いため、同水溶液中に配合後短時間後で劣化
し、ゲル状ブツの発生や処理液全体のゲル化を起こし、
実用上問題があるため好ましくない。
The organic resin emulsion (b1) and the organic resin emulsion (b2) are epoxy resin, styrene resin, phenol resin, melamine resin, polyester resin, vinyl acetate resin, veova resin, and acrylic resin. And one or two or more selected from respective resin emulsions of silicone resin. In other organic resin emulsions, the stability in the chromic acid-based inorganic aqueous solution is poor, so it deteriorates shortly after being mixed in the aqueous solution, causing gel-like bumps and gelling of the entire processing solution,
It is not preferable because of practical problems.

【0025】有機樹脂エマルジョン(b1)の樹脂粒子
径が0.2μm以上では、上述したような薄膜の絶縁皮
膜を形成する際に、有機樹脂エマルジョン(b2)の樹
脂粒子を皮膜中に取り込む効果が十分に得られず、この
ため耐スティッキング性と耐食性が劣る。また、有機樹
脂エマルジョン(b1)のより好ましい樹脂粒子径は
0.01〜0.15μmであり、これにより特に優れた
耐スティッキング性が得られる。
When the resin particle diameter of the organic resin emulsion (b1) is 0.2 μm or more, the effect of incorporating the resin particles of the organic resin emulsion (b2) into the film when forming the thin insulating film as described above is obtained. Sufficient sticking resistance and corrosion resistance are not obtained. The more preferable resin particle diameter of the organic resin emulsion (b1) is 0.01 to 0.15 [mu] m, whereby particularly excellent sticking resistance can be obtained.

【0026】また、有機樹脂エマルジョン(b2)の樹
脂粒子径が0.3μm未満では耐スティッキング性が劣
り、一方、2.5μm以上では十分な耐食性が得られ
ず、また耐スティッキング性も劣る傾向がある。また、
特に優れた耐食性と耐スティッキング性が必要とされる
場合には、有機樹脂エマルジョン(b2)の樹脂粒子径
は0.6〜1.5μm、さらに好ましくは0.6〜1.
0μmとすることが望ましい。
When the resin particle size of the organic resin emulsion (b2) is less than 0.3 μm, the sticking resistance is poor, while when it is 2.5 μm or more, sufficient corrosion resistance cannot be obtained and the sticking resistance tends to be poor. is there. Also,
When particularly excellent corrosion resistance and sticking resistance are required, the resin particle diameter of the organic resin emulsion (b2) is 0.6 to 1.5 μm, more preferably 0.6 to 1.
Desirably, it is 0 μm.

【0027】上記有機樹脂エマルジョン(b1)と有機
樹脂エマルジョン(b2)の処理液中での配合量は、C
rO3換算量での無機成分(a)100重量部に対して
樹脂固形分の合計で5〜100重量部とすることが好ま
しい。有機樹脂エマルジョン(b1)と有機樹脂エマル
ジョン(b2)の合計の配合量が5重量部未満では、こ
れら複合添加される有機樹脂エマルジョンによる耐ステ
ィッキング性、耐食性および密着性の改善効果が十分に
得られず、また、皮膜中での有機樹脂の割合も少なくな
るため打ち抜き性も劣る。一方、配合量が100重量部
を超えると耐食性が劣化するため好ましくない。また、
この配合量のより好ましい範囲は20〜50重量部であ
る。
The amount of the organic resin emulsion (b1) and the organic resin emulsion (b2) in the treatment liquid is
The total amount of the resin solids is preferably 5 to 100 parts by weight based on 100 parts by weight of the inorganic component (a) in terms of rO 3 . When the total amount of the organic resin emulsion (b1) and the organic resin emulsion (b2) is less than 5 parts by weight, the effect of improving the sticking resistance, corrosion resistance and adhesion by the combined organic resin emulsion can be sufficiently obtained. In addition, since the proportion of the organic resin in the film is reduced, the punching property is also poor. On the other hand, if the amount exceeds 100 parts by weight, the corrosion resistance deteriorates, which is not preferable. Also,
A more preferred range for this amount is 20 to 50 parts by weight.

【0028】また、有機樹脂エマルジョン(b1)/有
機樹脂エマルジョン(b2)の樹脂固形分の配合比は、
特に耐スティッキング性及び耐食性の観点から重量比で
50/50〜99/1とすることがが好ましい。この配
合比が50/50未満(有機樹脂エマルジョン(b2)
の割合が50%を超える)では耐食性及び耐スティッキ
ング性が劣る傾向があり、一方、99/1を超える(有
機樹脂エマルジョン(b2)の割合が1%未満)と耐ス
ティキング性が劣る傾向があるため好ましくない。この
ような観点から、配合比のより好ましい範囲は60/4
0〜97/3、さらに好ましい範囲は70/30〜90
/10である。
The compounding ratio of the resin solid content of the organic resin emulsion (b1) / the organic resin emulsion (b2) is as follows:
In particular, the weight ratio is preferably 50/50 to 99/1 from the viewpoints of sticking resistance and corrosion resistance. This compounding ratio is less than 50/50 (organic resin emulsion (b2)
When the ratio exceeds 50%), the corrosion resistance and sticking resistance tend to be inferior. On the other hand, when the ratio exceeds 99/1 (the ratio of the organic resin emulsion (b2) is less than 1%), the sticking resistance tends to deteriorate. It is not preferable because there is. From such a viewpoint, a more preferable range of the compounding ratio is 60/4.
0 to 97/3, more preferably 70/30 to 90
/ 10.

【0029】また、処理液中に含まれる6価Crイオン
を還元して皮膜を不溶化するために、処理液中に有機還
元剤を添加することが好ましい。通常、有機還元剤とし
てはポリエチレングリコール、エチレングリコール、シ
ョ糖等の多価アルコールが用いられる。この有機還元剤
の配合量は、CrO3換算量での無機成分(a)100
重量部に対して10〜80重量部とすることが好まし
い。有機還元剤の配合量が10重量部未満では未還元の
6価Crイオンが残存するため皮膜の耐水性が劣り、一
方、80重量部を超えると処理液中で還元反応が進行
し、処理液がゲル化してしまう。
Further, in order to reduce hexavalent Cr ions contained in the processing solution to insolubilize the film, it is preferable to add an organic reducing agent to the processing solution. Usually, polyhydric alcohols such as polyethylene glycol, ethylene glycol, and sucrose are used as the organic reducing agent. The amount of the organic reducing agent is 100 parts of the inorganic component (a) in terms of CrO 3.
It is preferably 10 to 80 parts by weight based on parts by weight. If the compounding amount of the organic reducing agent is less than 10 parts by weight, unreduced hexavalent Cr ions remain, so that the water resistance of the film is poor. On the other hand, if it exceeds 80 parts by weight, the reduction reaction proceeds in the processing solution, Will gel.

【0030】また、処理液中に硼酸及び/又は硼酸塩を
添加すると耐スティッキング性がさらに向上するため好
ましい。この硼酸及び/又は硼酸塩の合計の配合量は、
CrO3換算量での無機成分(a)100重量部に対し
て5〜100重量部とすることが好ましい。硼酸及び/
又は硼酸塩の合計の配合量が5重量部未満では耐スティ
ッキング性の改善効果が十分に得られず、一方、100
重量部を超えると耐食性が劣化するため好ましくない。
Further, it is preferable to add boric acid and / or borate to the treatment solution, because sticking resistance is further improved. The total amount of the boric acid and / or borate is
The content is preferably 5 to 100 parts by weight based on 100 parts by weight of the inorganic component (a) in terms of CrO 3 . Boric acid and / or
If the total amount of the borate is less than 5 parts by weight, the effect of improving the sticking resistance cannot be sufficiently obtained.
Exceeding the weight part is not preferable because the corrosion resistance is deteriorated.

【0031】また、処理液中には以上述べた主成分の他
に、皮膜の耐食性や耐熱性等の向上を目的としてMg、
Ca、Al又はZnのリン酸塩の1種又は2種以上、シ
リカ等の酸化物等の1種又は2種以上を配合することが
でき、これら添加成分の合計の配合量がCrO3換算量
での無機成分(a)100重量部に対して20重量部以
下であれば本発明の基本的な効果には何ら影響はない。
Further, in the treatment liquid, in addition to the above-mentioned main components, Mg, for the purpose of improving the corrosion resistance and heat resistance of the film, etc.
One or more kinds of Ca, Al or Zn phosphates, and one or more kinds of oxides such as silica can be blended, and the total blending amount of these additional components is CrO 3 equivalent. If the amount is 20 parts by weight or less based on 100 parts by weight of the inorganic component (a), the basic effects of the present invention are not affected at all.

【0032】本発明の電磁鋼板の絶縁皮膜は、上記の処
理液を鋼板表面に塗布し、焼付することにより形成され
る。絶縁皮膜の膜厚は0.2μm〜2.0μmとする。
本発明の効果は、特に絶縁皮膜の膜厚が0.6〜0.5
μm以下の薄膜の場合においても問題なく得られるとい
う利点がある。本発明において絶縁皮膜の膜厚とは、電
磁鋼板表面から皮膜の最表層までの平均的な厚さを指す
が、皮膜に極端な凹凸のある場合は、電磁鋼板表面から
皮膜最表層の凸部までの厚さと電磁鋼板表面から皮膜最
表層の凹部までの厚さの平均値とする。
The insulating film of the magnetic steel sheet of the present invention is formed by applying the above-mentioned treating solution to the surface of the steel sheet and baking it. The thickness of the insulating film is 0.2 μm to 2.0 μm.
The effect of the present invention is particularly effective when the thickness of the insulating film is 0.6 to 0.5.
There is an advantage that even a thin film of μm or less can be obtained without any problem. In the present invention, the thickness of the insulating film refers to the average thickness from the surface of the electromagnetic steel sheet to the outermost layer of the film, but if the film has extreme irregularities, the protrusions of the outermost layer of the film from the surface of the electromagnetic steel sheet And the average of the thickness from the surface of the electromagnetic steel sheet to the concave portion of the outermost layer of the coating.

【0033】絶縁皮膜の膜厚が0.2μm未満では絶縁
性、耐スティッキング性、耐食性が劣り、一方、膜厚が
2.0μmを超えると占積率や溶接性が劣る。特に好ま
しい膜厚は0.3〜1.0μmである。なお、絶縁皮膜
の形成方法は、通常、上記処理液をロールコーター等で
電磁鋼板表面に塗布した後、熱風乾燥炉やインダクショ
ンヒーターで焼き付ける方法が採られる。
If the thickness of the insulating film is less than 0.2 μm, the insulation, sticking resistance and corrosion resistance are poor, while if it exceeds 2.0 μm, the space factor and weldability are poor. A particularly preferred film thickness is 0.3 to 1.0 μm. In addition, as a method for forming an insulating film, a method is usually employed in which the above-mentioned treatment liquid is applied to the surface of an electromagnetic steel sheet using a roll coater or the like and then baked in a hot-air drying furnace or an induction heater.

【0034】[0034]

【実施例】表1〜表6に示す絶縁皮膜形成用の処理液
(No.1〜No.41)を調整した。これらの処理液
は、無水クロム酸の水溶液にMgOを溶解した無機系水
溶液(さらに、No.27以外は硼酸も含む)に対して
表1〜表6に示す有機樹脂エマルジョンを添加して調整
した。これら処理液を板厚0.5mmの電磁鋼板の表面
に所定膜厚になるようにロールコーターにより塗布した
後、到達板温280℃で焼き付け、絶縁皮膜を形成し
た。このようにして得られた電磁鋼板について、耐ステ
ィッキング性、耐食性、皮膜密着性、耐臭気性、打ち抜
き性を評価するため下記の試験を行なった。その結果を
表7〜表9に示す。
EXAMPLES Processing solutions (No. 1 to No. 41) for forming an insulating film shown in Tables 1 to 6 were prepared. These treatment liquids were prepared by adding organic resin emulsions shown in Tables 1 to 6 to an inorganic aqueous solution in which MgO was dissolved in an aqueous solution of chromic anhydride (furthermore, boric acid was included except for No. 27). . These treatment liquids were applied to the surface of an electromagnetic steel sheet having a sheet thickness of 0.5 mm by a roll coater so as to have a predetermined film thickness, and were baked at an ultimate sheet temperature of 280 ° C. to form an insulating film. The following tests were performed on the magnetic steel sheets thus obtained in order to evaluate sticking resistance, corrosion resistance, film adhesion, odor resistance, and punchability. Tables 7 to 9 show the results.

【0035】(a)耐スティッキング性 鋼板を48mmφに打ち抜いてこれを11枚積層し、締
め付け圧力40kgf/cm2で締め付けた状態で焼鈍
(800℃×2時間、N2ガス雰囲気中)を行った。焼
鈍後、締め付けを解除し、板/板間の何箇所でスティッ
クが生じているかを調べ、スティック発生箇所の数で耐
スティッキング性を評価した。その評価基準は以下の通
りである。 ◎ :スティック発生0箇所 ○+:スティック発生1〜2箇所 ○ :スティック発生3〜4箇所 △ :スティック発生5〜7箇所 × :スティック発生8箇所以上
(A) Sticking resistance A steel sheet was punched out to a diameter of 48 mm, 11 sheets were laminated, and annealed (800 ° C. × 2 hours in a N 2 gas atmosphere) while being tightened at a tightening pressure of 40 kgf / cm 2 . . After annealing, the fastening was released, the number of sticks between the plates was checked to determine the sticking position, and the sticking resistance was evaluated based on the number of sticking positions. The evaluation criteria are as follows. ◎: 0 stick occurrences ○ +: 1 to 2 stick occurrences ○: 3 to 4 stick occurrences Δ: 5 to 7 stick occurrences X: 8 or more stick occurrences

【0036】(b)耐食性 鋼板を70mm×150mmのサイズに剪断し、この供
試材の裏面及びエッジ部をシールした後、塩水噴霧試験
を15時間行ない、試験後の赤錆発生面積率により耐食
性を評価した。その評価基準は以下の通りである。 ◎:赤錆発生面積率20%以下 ○:赤錆発生面積率20%超、40%以下 △:赤錆発生面積率40%超、60%以下 ×:赤錆発生面積率60%超
(B) Corrosion Resistance The steel sheet was sheared to a size of 70 mm × 150 mm, the back surface and the edge of the test material were sealed, and a salt spray test was performed for 15 hours. The corrosion resistance was determined by the area ratio of red rust after the test. evaluated. The evaluation criteria are as follows. :: Red rust generation area rate 20% or less ○: Red rust generation area rate 20% or more, 40% or less △: Red rust generation area rate 40% or more, 60% or less ×: Red rust generation area rate 60% or more

【0037】(c)皮膜密着性 (1)歪取焼鈍無し 供試材に10mmφの曲げ加工を施した後、その曲げ部
にテープ剥離試験を実施し、テープへの剥離皮膜の有無
を目視で判定することにより皮膜密着性を評価した。 (2)歪取焼鈍有り 歪取り焼鈍(750℃×2時間、N2ガス雰囲気中)を
施した供試材に10mmφの曲げ加工を施した後、その
曲げ部にテープ剥離試験を実施し、テープへの剥離皮膜
の有無を目視で判定することにより皮膜密着性を評価し
た。これらの試験による評価基準は以下の通りである。
(C) Film adhesion (1) No strain relief annealing After subjecting the test material to a bending process of 10 mmφ, a tape peeling test was performed on the bent portion, and the presence or absence of a peeling film on the tape was visually observed. The film adhesion was evaluated by the judgment. (2) With strain relief annealing After subjecting the test material subjected to the strain relief annealing (750 ° C. x 2 hours in an N 2 gas atmosphere) to a bending process of 10 mmφ, a tape peeling test was performed on the bent portion. The film adhesion was evaluated by visually determining the presence or absence of a release film on the tape. The evaluation criteria for these tests are as follows.

【0038】(d)耐臭気性 供試材を打抜き後、積層し、この積層体の端面をTIG
溶接し、その際に発生する臭気(溶接ガス)の程度を1
0名の評価者により評価した。その評価基準は以下の通
りである。 ◎:不快臭を感じた人0名 ○:不快臭を感じた人1名〜3名 △:不快臭を感じた人4名〜5名 ×:不快臭を感じた人6名以上
(D) Odor resistance The test materials were punched, laminated, and the end face of the laminate was subjected to TIG.
Welding, the degree of odor (welding gas) generated at that time is 1
The evaluation was performed by 0 evaluators. The evaluation criteria are as follows. ◎: 0 people who felt an unpleasant odor ○: 1 to 3 people who felt an unpleasant odor △: 4 to 5 people who felt an unpleasant odor ×: 6 or more people who felt an unpleasant odor

【0039】(e)打ち抜き性 金型材質SKD−1の角型ダイスを用い、クリアランス
6%で軽油系の打抜油を使用して連続打ち抜き試験を行
い、かえり高さが50μmに達するまでの打抜き回数を
調べた。
(E) Punching performance A continuous punching test was carried out using a square die of die material SKD-1 and a light oil-based punching oil with a clearance of 6%, and punching until the burr height reached 50 μm. The number was examined.

【0040】[0040]

【表1】 [Table 1]

【0041】[0041]

【表2】 [Table 2]

【0042】[0042]

【表3】 [Table 3]

【0043】[0043]

【表4】 [Table 4]

【0044】[0044]

【表5】 [Table 5]

【0045】[0045]

【表6】 [Table 6]

【0046】[0046]

【表7】 [Table 7]

【0047】[0047]

【表8】 [Table 8]

【0048】[0048]

【表9】 [Table 9]

【0049】[0049]

【発明の効果】以上述べた本発明の電磁鋼板によれば、
耐食性及び耐スティッキング性がともに優れ、しかも、
皮膜密着性、耐臭気性、打ち抜き性等の特性も良好であ
る。また、特に0.6〜0.5μm以下の薄膜の絶縁被
膜を形成した場合にも優れた耐スティッキング性と耐食
性が得られる。
According to the magnetic steel sheet of the present invention described above,
Both corrosion resistance and sticking resistance are excellent, and
The properties such as film adhesion, odor resistance, and punching property are also good. In addition, even when a thin insulating film having a thickness of 0.6 to 0.5 μm or less is formed, excellent sticking resistance and corrosion resistance can be obtained.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 電磁鋼板の表面に、無水クロム酸、クロ
ム酸塩、重クロム酸塩の中から選ばれる少なくとも1種
と、2価又は3価の金属の酸化物、水酸化物及び炭酸塩
の中から選ばれる少なくとも1種を含む無機系水溶液
(a)と、エポキシ系樹脂、スチレン系樹脂、フェノー
ル系樹脂、メラミン系樹脂、ポリエステル系樹脂、酢酸
ビニル系樹脂、ベオバ系樹脂、アクリル系樹脂、シリコ
ン系樹脂の各樹脂エマルジョンの中から選ばれる1種又
は2種以上からなり、樹脂粒子径が0.2μm未満であ
る有機樹脂エマルジョン(b1)と、エポキシ系樹脂、
スチレン系樹脂、フェノール系樹脂、メラミン系樹脂、
ポリエステル系樹脂、酢酸ビニル系樹脂、ベオバ系樹
脂、アクリル系樹脂、シリコン系樹脂の各樹脂エマルジ
ョンの中から選ばれる1種又は2種以上からなり、樹脂
粒子径が0.3〜2.5μmである有機樹脂エマルジョ
ン(b2)とを主成分とする処理液を塗布し焼付するこ
とにより形成された膜厚0.2〜2.0μmの絶縁皮膜
を有することを特徴とする耐スティッキング性及び耐食
性に優れた電磁鋼板。
At least one selected from chromic anhydride, chromate and dichromate, and oxides, hydroxides and carbonates of divalent or trivalent metals on the surface of an electrical steel sheet. And an inorganic aqueous solution (a) containing at least one selected from the group consisting of an epoxy resin, a styrene resin, a phenol resin, a melamine resin, a polyester resin, a vinyl acetate resin, a veoba resin, and an acrylic resin. An organic resin emulsion (b1) composed of one or more selected from silicone resin resin emulsions and having a resin particle diameter of less than 0.2 μm, an epoxy resin,
Styrene resin, phenol resin, melamine resin,
Polyester resin, vinyl acetate resin, veova resin, acrylic resin, silicon resin, and one or more resin emulsions selected from each resin emulsion. A coating solution having a thickness of 0.2 to 2.0 μm formed by applying and baking a treatment liquid containing a certain organic resin emulsion (b2) as a main component. Excellent electrical steel sheet.
【請求項2】 電磁鋼板の表面に、無水クロム酸、クロ
ム酸塩、重クロム酸塩の中から選ばれる少なくとも1種
と、2価又は3価の金属の酸化物、水酸化物及び炭酸塩
の中から選ばれる少なくとも1種を含む無機系水溶液
(a)と、エポキシ系樹脂、スチレン系樹脂、フェノー
ル系樹脂、メラミン系樹脂、ポリエステル系樹脂、酢酸
ビニル系樹脂、ベオバ系樹脂、アクリル系樹脂、シリコ
ン系樹脂の各樹脂エマルジョンの中から選ばれる1種又
は2種以上からなり、樹脂粒子径が0.2μm未満であ
る有機樹脂エマルジョン(b1)と、エポキシ系樹脂、
スチレン系樹脂、フェノール系樹脂、メラミン系樹脂、
ポリエステル系樹脂、酢酸ビニル系樹脂、ベオバ系樹
脂、アクリル系樹脂、シリコン系樹脂の各樹脂エマルジ
ョンの中から選ばれる1種又は2種以上からなり、樹脂
粒子径が0.3〜2.5μmである有機樹脂エマルジョ
ン(b2)と、硼酸及び/又は硼酸塩と、有機還元剤と
を主成分とし、且つCrO3換算量での無機成分(a)
100重量部に対する有機樹脂エマルジョン(b1)と
有機樹脂エマルジョン(b2)の樹脂固形分での合計の
配合量が5〜100重量部、硼酸及び/又は硼酸塩の合
計の配合量が5〜100重量部、有機還元剤の配合量が
10〜80重量部に調整された処理液を塗布し焼付する
ことにより形成された膜厚0.2〜2.0μmの絶縁皮
膜を有することを特徴とする耐スティッキング性及び耐
食性に優れた電磁鋼板。
2. An oxide, hydroxide and carbonate of at least one selected from chromic anhydride, chromate and dichromate on the surface of an electrical steel sheet. And an inorganic aqueous solution (a) containing at least one selected from the group consisting of an epoxy resin, a styrene resin, a phenol resin, a melamine resin, a polyester resin, a vinyl acetate resin, a veoba resin, and an acrylic resin. An organic resin emulsion (b1) composed of one or more selected from silicone resin resin emulsions and having a resin particle diameter of less than 0.2 μm, an epoxy resin,
Styrene resin, phenol resin, melamine resin,
Polyester resin, vinyl acetate resin, veova resin, acrylic resin, silicon resin, and one or more resin emulsions selected from each resin emulsion. Inorganic component (a) containing a certain organic resin emulsion (b2), boric acid and / or borate, and an organic reducing agent as main components and in terms of CrO 3.
The total amount of the organic resin emulsion (b1) and the organic resin emulsion (b2) in terms of resin solid content is 5 to 100 parts by weight, and the total amount of boric acid and / or borate is 5 to 100 parts by weight based on 100 parts by weight. Parts, an insulating film having a film thickness of 0.2 to 2.0 μm formed by applying and baking a treatment liquid in which the amount of the organic reducing agent is adjusted to 10 to 80 parts by weight. Electrical steel sheet with excellent sticking properties and corrosion resistance.
【請求項3】 有機樹脂エマルジョン(b2)の樹脂粒
子径が0.6〜1.5μmであることを特徴とする請求
項1又は2に記載の耐スティッキング性及び耐食性に優
れた電磁鋼板。
3. The electrical steel sheet according to claim 1, wherein the organic resin emulsion (b2) has a resin particle diameter of 0.6 to 1.5 μm.
【請求項4】 有機樹脂エマルジョン(b2)の樹脂粒
子径が0.6〜1.0μmであることを特徴とする請求
項1又は2に記載の耐スティッキング性及び耐食性に優
れた電磁鋼板。
4. The magnetic steel sheet according to claim 1, wherein the organic resin emulsion (b2) has a resin particle diameter of 0.6 to 1.0 μm.
【請求項5】 有機樹脂エマルジョン(b1)の樹脂粒
子径が0.01〜0.15μmであることを特徴とする
請求項1、2、3又は4に記載の耐スティッキング性及
び耐食性に優れた電磁鋼板。
5. The sticking resistance and corrosion resistance according to claim 1, wherein the organic resin emulsion (b1) has a resin particle diameter of 0.01 to 0.15 μm. Electrical steel sheet.
【請求項6】 有機樹脂エマルジョン(b1)と有機樹
脂エマルジョン(b2)の樹脂固形分の配合比が、重量
比で有機樹脂エマルジョン(b1)/有機樹脂エマルジ
ョン(b2)=50/50〜99/1であることを特徴
とする請求項1、2、3、4又は5に記載の耐スティッ
キング性及び耐食性に優れた電磁鋼板。
6. The compounding ratio of the resin solids of the organic resin emulsion (b1) and the organic resin emulsion (b2) is 50 / 50-99 / organic resin emulsion (b1) / organic resin emulsion (b2) in weight ratio. The electromagnetic steel sheet having excellent sticking resistance and corrosion resistance according to claim 1, 2, or 3.
JP12397098A 1998-04-17 1998-04-17 Electrical steel sheet with excellent sticking and corrosion resistance Expired - Fee Related JP3572938B2 (en)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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JP3572938B2 JP3572938B2 (en) 2004-10-06

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003213443A (en) * 2002-01-16 2003-07-30 Nippon Steel Corp Nonoriented magnetic steel sheet having excellent film performance, insulation film treatment agent and treatment method therefor
JP2004322079A (en) * 2003-04-10 2004-11-18 Nippon Steel Corp Nondirectional magnetic steel sheet, insulation coating film treatment agent, and insulation coating film treatment method which are excellent in film coating performance
JPWO2013058318A1 (en) * 2011-10-19 2015-04-02 古河電気工業株式会社 Insulating paint, insulated wire, and method of manufacturing insulated wire
JP2017197806A (en) * 2016-04-27 2017-11-02 新日鐵住金株式会社 Nonoriented magnetic steel sheet for high-performance motor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003213443A (en) * 2002-01-16 2003-07-30 Nippon Steel Corp Nonoriented magnetic steel sheet having excellent film performance, insulation film treatment agent and treatment method therefor
JP2004322079A (en) * 2003-04-10 2004-11-18 Nippon Steel Corp Nondirectional magnetic steel sheet, insulation coating film treatment agent, and insulation coating film treatment method which are excellent in film coating performance
JPWO2013058318A1 (en) * 2011-10-19 2015-04-02 古河電気工業株式会社 Insulating paint, insulated wire, and method of manufacturing insulated wire
JP2017197806A (en) * 2016-04-27 2017-11-02 新日鐵住金株式会社 Nonoriented magnetic steel sheet for high-performance motor

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